Horizontal power supply case
By separating the transformer and electrical components and installing them externally, combining the design of the shield and internal frame, the existing power supply chassis in thermal management, maintenance convenience, safety and structural design are solved, achieving higher electromagnetic compatibility, optimized thermal management, convenient maintenance, and improved safety and overall strength.
Patent Information
- Application Number
- CN202421529500.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-06-28
AI Technical Summary
Existing power chassis has problems with thermal management, maintenance ease, safety and structural design, including heat impact, maintenance complexity, safety risks and lack of effective heat dissipation and modular design.
A horizontal power supply chassis is designed to install the transformer inside the box, the electrical components are installed outside the box through the device mounting plate, and a shield is installed outside to improve safety, while an integrated top and side plate and an internal frame are used to improve stability and overall strength.
By separating transformers and electrical devices, reduce electromagnetic interference and improve electromagnetic compatibility; effectively isolate heat sources and optimize thermal management; facilitate maintenance and replacement of electrical devices, reduce maintenance costs; improve safety and overall strength.
Smart Images

Figure CN222884166U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electrical equipment, and in particular relates to a horizontal power supply case. Background Art
[0002] As an important part of the power supply system, the power supply chassis is responsible for protecting the internal electronic components. The existing power supply chassis usually installs the transformer and electrical components inside the chassis. Although this design is compact, it has several problems: first, the thermal management problem. The heat generated by the transformer during operation may affect the performance and life of other electrical components; second, the maintenance is inconvenient. All components are installed inside the chassis, making the maintenance and replacement of electrical components complicated and time-consuming; finally, the safety issue. The high-voltage components are too close to the electrical components that the user can touch, increasing the risk of electric shock. In addition, the structural design of the existing power supply chassis is often relatively simple, lacking effective heat dissipation measures and modular design, which makes the chassis prone to overheating under high load and also limits the scalability and upgrade capabilities of the power supply system. Utility Model Content
[0003] The utility model aims to solve one of the above technical problems and provide a horizontal power supply case with compact structure, reasonable layout and no electromagnetic interference inside and outside.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] A horizontal power supply chassis, comprising:
[0006] Box;
[0007] Transformer: The transformer is installed inside the box;
[0008] Device mounting plate: The device mounting plate is arranged on the outer wall of the box;
[0009] Electrical components: The electrical components are installed on the outside of the box through the component mounting plate. The electrical components include but are not limited to contactors, miniature circuit breakers and terminal blocks.
[0010] In some embodiments of the present invention, the device mounting plate includes a first mounting plate and a second mounting plate arranged on the same side of the box body, the second mounting plate protrudes from the outer wall of the box body and is at least partially press-fitted above the first mounting plate.
[0011] In some embodiments of the present invention, the terminal block is connected to the first mounting plate, and the contactor and the miniature circuit breaker are connected to the second mounting plate.
[0012] In some embodiments of the present invention, the device mounting plate is a part of the outer wall of the box.
[0013] In some embodiments of the utility model, a protective cover is arranged outside the electrical component, and the protective cover is connected to the outer wall of the box body and / or the component mounting plate.
[0014] In some embodiments of the utility model, the shield includes at least one outer baffle plate, and the shape of the outer baffle plate is adapted to the overall shape of each electrical component after installation.
[0015] In some embodiments of the utility model, the box body is assembled by a bottom plate, a top plate and at least three side plates, and an internal frame is arranged in the box body, and the internal frame is connected to the bottom plate, the top plate and the side plates to support the box body.
[0016] In some embodiments of the present invention, the top plate and at least three side plates are integrally bent and formed.
[0017] In some embodiments of the utility model, heat dissipation holes are arranged on the top plate and at least three side plates.
[0018] In some embodiments of the utility model, the internal frame includes a rectangular bottom frame and four support rods, the four support rods are vertically fixed at the four corners of the rectangular bottom frame, the bottom of the rectangular bottom frame is connected to the bottom plate, and the top of each support rod is connected to the top plate.
[0019] The beneficial effects of the utility model are:
[0020] 1. The horizontal power supply chassis provided by the utility model reduces mutual electromagnetic interference and improves the electromagnetic compatibility of the power supply chassis by separating the transformer and the electrical components. At the same time, it can effectively isolate the heat source, reduce the mutual influence of heat, and optimize the thermal management of the entire power supply chassis;
[0021] 2. The utility model installs the electrical components outside the chassis, which is convenient for users to operate. Maintenance personnel do not need to open the entire chassis when performing maintenance or replacing electrical components, saving time and reducing maintenance costs;
[0022] 3. The utility model optimizes the arrangement of external electrical components by setting a split device installation plate, thereby improving the external space utilization;
[0023] 4. The utility model sets a protective cover outside the electrical components, which improves the safety of the power supply chassis and prevents accidental touching or damage to the electrical components;
[0024] 5. The utility model improves the stability and durability of the box body and enhances the overall strength of the power supply chassis by providing an integrally formed top plate and side plates and providing an internal frame for support in the box body. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the specific embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0026] Figure 1 It is a schematic diagram of the structure of a horizontal power supply chassis;
[0027] Figure 2 It is a structural diagram of the box;
[0028] Figure 3 This is a schematic diagram of the structure of the protective cover in one embodiment of the utility model;
[0029] Figure 4 This is a schematic structural diagram of a protective cover in another embodiment of the utility model;
[0030] Figure 5 It is a structural diagram of the internal frame and the bottom plate;
[0031] Wherein, the accompanying drawings are marked as follows:
[0032] 1. Box body; 11. Bottom plate; 12. Top plate; 13. Side plate; 2. Device mounting plate; 21. First mounting plate; 22. Second mounting plate; 3. Terminal block; 4. Contactor; 5. Miniature circuit breaker; 6. Protective cover; 7. Internal frame; 71. Rectangular bottom frame; 72. Support rod; 73. Oblique beam; 8. Eyebolt. DETAILED DESCRIPTION
[0033] In order to make the purpose, technical solutions and advantages of the present application clearer, the present application is described and illustrated below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not intended to limit the present application. Based on the embodiments provided in the present application, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present application.
[0034] Obviously, the drawings described below are only some examples or embodiments of the present application. For ordinary technicians in this field, the present application can be applied to other similar scenarios based on these drawings without any creative work.
[0035] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first" and "second" may explicitly or implicitly include one or more of the features.
[0036] Unless otherwise defined, the technical terms or scientific terms involved in this application shall have the usual meanings understood by persons with ordinary skills in the technical field to which this application belongs. The words "one", "a", "a kind" and the like involved in this application do not indicate a quantitative limitation and may indicate the singular or plural. The terms "include", "comprises", "has" and any variations thereof involved in this application are intended to cover non-exclusive inclusions.
[0037] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0038] As attached Figure 1-5 As shown, in an illustrative embodiment of a horizontal power supply chassis of the utility model, the power supply chassis can be used to independently power electronic equipment, or cooperate with other power supply chassis to power electronic equipment. The power supply chassis includes a box body 1, a transformer, a device mounting plate 2 and electrical components.
[0039] The box body 1 is assembled from a bottom plate 11 , a top plate 12 and three side plates 13 . The side of the box body 1 without the side plate 13 forms an opening, and the bottom plate 11 bends and extends toward the opening side to completely or semi-close the box body 1 .
[0040] The transformer is installed inside the box 1;
[0041] The device mounting plate 2 is arranged on the side wall of the box body 1 , and the electrical devices are mounted on the outside of the box body 1 through the device mounting plate 2 . In this embodiment, the electrical devices include but are not limited to the contactor 4 , the miniature circuit breaker 5 and the terminal block 3 .
[0042] This technical solution can reduce mutual electromagnetic interference and improve the electromagnetic compatibility of the power supply chassis by separating the transformer and the electrical components. On the other hand, the transformer will generate heat during operation. Installing it inside the chassis and the electrical components outside the chassis can effectively isolate the heat source, reduce mutual heat influence, and optimize the thermal management of the entire power supply chassis. At the same time, installing the electrical components outside the chassis is also convenient for users to operate. Maintenance personnel do not need to open the entire chassis when performing maintenance or replacing electrical components, saving time and reducing maintenance costs.
[0043] In order to reduce the material cost of the box body 1 and the overall weight of the power supply chassis, in some embodiments of the present invention, such as the attached Figure 1As shown, the device mounting plate 2 is fixed to the open side of the box body 1 without the side plate 13 , and as a part of the outer wall of the box body 1 , it closes the box body 1 together with the bent and extended end of the bottom plate 11 .
[0044] In order to optimize the arrangement of electrical components outside the box 1 and improve the utilization of external space, in some embodiments of the utility model, the device mounting plate 2 is a split structure, which includes a first mounting plate 21 and a second mounting plate 22 arranged on the same side of the box 1.
[0045] The first mounting plate 21 is a part of the outer wall of the box body 1 , and together with the bent and extended end of the bottom plate 11 , closes the box body 1 . Electrical components such as the terminal block 3 and the output line of the transformer are fixedly mounted on the first mounting plate 21 .
[0046] The second mounting plate 22 is protruding from the outer wall of the box body 1, and is pressed on the first mounting plate 21 and the upper part of the bent extension end of the bottom plate 11. Connectors are vertically arranged at both ends of the length direction, and are fixedly connected to the first mounting plate 21 and the bottom plate 11 through the connectors. Electrical components such as the contactor 4 and the miniature circuit breaker 5 are fixedly mounted on the second mounting plate 22. One side of the second mounting plate 22 in the length direction is the power inlet terminal, and the other side is the power outlet terminal.
[0047] In order to improve the safety of the power supply chassis and prevent accidental contact or damage to electrical components, in some embodiments of the present invention, as shown in the attached Figure 3-4 As shown, a shield 6 is provided outside the electrical device, and the shield 6 is fixedly connected to the box body 1 by screws on all sides.
[0048] In order to reduce the total volume of the power supply chassis, in some embodiments of the present invention, the shield 6 includes at least one outer baffle, and the shape of the outer baffle is compatible with the overall shape of each electrical component after installation.
[0049] In a specific embodiment of the utility model, as shown in the attached Figure 3 As shown, the outer baffle includes at least one inclined surface.
[0050] In another specific embodiment of the present invention, as shown in the attached Figure 4 As shown, the outer baffle is arranged in a stepped shape.
[0051] In order to improve the stability and durability of the box body 1, in some embodiments of the present invention, as shown in the attached Figure 5 As shown, a welded internal frame 7 is provided in the box body 1, and the internal frame 7 is connected to the bottom plate 11, the top plate 12, and the side plates 13 to support the box body 1. The internal frame 7 includes a rectangular bottom frame 71 and four support rods 72. The four support rods 72 are vertically fixed to the four corners of the rectangular bottom frame 71. The bottom of the rectangular bottom frame 71 is connected to the bottom plate 11, and the top of each support rod 72 is connected to the top plate 12. The setting of the internal frame 7 also helps to disperse the load and improve the structural strength of the chassis.
[0052] In order to enhance the strength of the box body 1 , in some embodiments of the present invention, the top plate 12 and the three side plates 13 are integrally bent and formed.
[0053] In order to enhance the stability of the internal frame 7, in some embodiments of the present invention, as shown in the attached Figure 5 As shown, an inclined beam 73 is provided between at least two support rods 72 and the rectangular bottom frame 71 , and two ends of the inclined beam 73 are fixedly connected to the support rods 72 and the rectangular bottom frame 71 by screws.
[0054] In order to hoist the power supply chassis, in some embodiments of the present invention, as shown in the attached Figure 4 As shown, it further includes 4 eye screws 8, and the four eye screws 8 respectively penetrate the top plate 12 and are connected to the tops of the four support rods 72.
[0055] In order to improve the heat dissipation performance of the power supply chassis and reduce the risk of failure caused by overheating of the transformer, in some embodiments of the utility model, heat dissipation holes are opened on the top plate 12 and at least three side plates 13.
[0056] Finally, it should be noted that: the various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0057] The above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for which protection is requested in the utility model.
Claims
1. A horizontal power supply chassis, characterized in that: include: Box; Transformer: The transformer is installed inside the box; Device mounting plate: the device mounting plate is arranged on the outer wall of the box body; Electrical components: The electrical components are installed on the outside of the box through the component mounting plate, and the electrical components include but are not limited to contactors, miniature circuit breakers and terminal blocks.
2. The horizontal power supply chassis according to claim 1, characterized in that: The device mounting plate comprises a first mounting plate and a second mounting plate arranged on the same side of the box body, wherein the second mounting plate protrudes from the outer wall of the box body and is at least partially press-fitted above the first mounting plate.
3. The horizontal power supply chassis according to claim 2, characterized in that: The terminal block is connected to the first mounting plate, and the contactor and the miniature circuit breaker are both connected to the second mounting plate.
4. The horizontal power supply chassis according to any one of claims 1 to 3, characterized in that: The device mounting plate is a part of the outer wall of the box.
5. The horizontal power supply chassis according to any one of claims 1 to 3, characterized in that: A shield is arranged outside the electrical device, and the shield is connected to the outer wall of the box body and / or the device mounting plate.
6. The horizontal power supply chassis according to claim 5, characterized in that: The shield comprises at least one outer baffle plate, the shape of which is adapted to the overall shape of each electrical component after installation.
7. The horizontal power supply chassis according to claim 1, characterized in that: The box body is assembled from a bottom plate, a top plate and at least three side plates. An internal frame is arranged in the box body. The internal frame is connected to the bottom plate, the top plate and the side plates to support the box body.
8. The horizontal power supply chassis according to claim 7, characterized in that: The top plate and at least three side plates are integrally bent and formed.
9. The horizontal power supply chassis according to claim 7, characterized in that: The top plate and at least three side plates are provided with heat dissipation holes.
10. The horizontal power supply chassis according to any one of claims 7 to 9, characterized in that: The internal frame includes a rectangular bottom frame and four support rods, the four support rods are vertically fixed at the four corners of the rectangular bottom frame, the bottom of the rectangular bottom frame is connected to the bottom plate, and the top of each support rod is connected to the top plate.