Combined type side material blocking device for roller press

By introducing a combination design of wear-resistant plate and strong magnets into the side material barrier device of the roller abrasion and crushing equipment, the adsorption of ferromagnetic particles to form a protective layer, solving the problem of fast wear of the side material barrier device, extending the service life and simplifying the maintenance process.

CN222885638UActive Publication Date: 2025-05-20SHANDONG HUATE MAGNET TECH CO LTD
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Patent Information

Application Number
CN202421480427.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-05-20
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The side material barrier devices of existing roller abrasion and crushing equipment wear quickly, resulting in reduced material leakage and crushing effects, and complex maintenance. Frequent replacements increase the maintenance volume of equipment.

Method used

A composite side material barrier device for roller presses is designed. A wear-resistant plate is provided between the side baffle and the press roller, and a strong magnet is provided to the side of the press roller. The strong magnet generates a magnetic field to absorb ferromagnetic particles onto the wear-resistant plate, forming a protective layer, reducing wear speed, and the wear-resistant plate and the side baffle are detachably connected to facilitate replacement and maintenance.

Benefits of technology

It effectively extends the service life of the side barrier device, reduces wear speed, simplifies the maintenance process, and improves the starting rate and crushing effect of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222885638U_ABST
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Abstract

The utility model discloses a combined type side material blocking device for a roller press, which belongs to the technical field of roller grinding and crushing equipment and comprises a side baffle plate which is arranged on one side of the end part of a press roller; the wear-resistant plate is fixed on the side baffle plate and is positioned between the compression roller and the side baffle plate; the strong magnet is fixed on the side baffle plate, and the side baffle plate is positioned between the strong magnet and the wear-resisting plate; the wear-resisting plate is arranged between the side baffle and the compression roller, the strong magnet is arranged on the side face, opposite to the compression roller, of the side baffle, the strong magnet can generate a magnetic field at the wear-resisting plate, in the material crushing process, ferromagnetic particles can be adsorbed to the wear-resisting plate, and the ferromagnetic particles form a protective layer on the wear-resisting plate; the wear speed of the wear-resisting plate can be effectively reduced, the service life is prolonged, and the wear-resisting plate is detachably connected with the side baffle, so that replacement and maintenance are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of roller grinding and crushing equipment, in particular to a composite side material baffle device for a roller press. Background Art

[0002] With the development of domestic ore dressing technology, roller grinding and crushing equipment, especially high-pressure roller mills, are increasingly widely used in medium and fine crushing and pre-grinding. As a pre-grinding equipment, high-pressure roller mills can greatly improve the efficiency of ball mills and reduce the grinding cost. They are widely used in various industries such as cement, slag, iron ore, feldspar, and other metal and non-metal mines, as well as building materials. Almost all ore dressing plants equipped with ball mills use them.

[0003] Due to the large feed particle size and large output of roller grinding and crushing equipment, the side material baffle device located outside the end of the pressure roller of the roller grinding and crushing equipment wears very quickly. After the side material baffle device is worn out, it will cause material leakage, seriously affecting the crushing effect. At present, the side material baffle device is usually only a side baffle plate. The side of the side baffle plate facing the pressure roller is processed and surfacing with a wear-resistant layer. And because the surfacing wear-resistant layer is too thick, it is easy to crack, leading to a reduction in service life. Even if a thinner surfacing wear-resistant layer is set, it will be worn out and perforated in a short time. It is necessary to disassemble the side baffle plate and then carry out internal surfacing again. While the operation is complex, frequent replacement of the side baffle device also increases the equipment maintenance workload and reduces the equipment startup rate.

[0004] Therefore, it is an urgent problem to be solved at present to research and develop a new composite side material baffle device that can effectively improve the service life, delay the wear speed, and is convenient for replacement and maintenance. Content of the Utility Model

[0005] For the problems existing in the prior art, the utility model provides a composite side material baffle device for a roller press. A wear-resistant plate is arranged between the side baffle plate and the pressure roller. A strong magnet is arranged on the side of the side baffle plate facing away from the pressure roller. The strong magnet can generate a magnetic field at the wear-resistant plate. During the crushing process of the material, ferromagnetic particles can be adsorbed onto the wear-resistant plate. The ferromagnetic particles form a protective layer on the wear-resistant plate, which can effectively reduce the wear speed of the wear-resistant plate, improve the service life, and the wear-resistant plate is detachably connected to the side baffle plate, which is convenient for replacement and maintenance.

[0006] In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:

[0007] The utility model provides a composite side material baffle device for a roller press, including:

[0008] A side baffle plate, which is arranged on one side of the end of the pressure roller;

[0009] A wear-resistant plate, which is fixed on the side baffle plate and is located between the pressure roller and the side baffle plate;

[0010] A strong magnet, which is fixed on the side baffle, and the side baffle is located between the strong magnet and the wear-resistant plate.

[0011] As a preferred technical solution, the side baffle is arranged perpendicular to the axis of the pressure roller;

[0012] And / or, the side baffle is arranged vertically.

[0013] As a preferred technical solution, a fixing seat is connected to the side of the side baffle facing away from the pressure roller.

[0014] As a preferred technical solution, the fixing seat includes a seat body and a connecting rod; a through hole is provided on the seat body, one end of the connecting rod is fixedly connected to the side baffle, and the other end of the connecting rod passes through the through hole and is provided with a nut threadedly connected thereto;

[0015] And / or, a plurality of fixing seats are provided.

[0016] As a preferred technical solution, a wear-resistant surfacing layer is provided on the surface of the wear-resistant plate facing the pressure roller.

[0017] As a preferred technical solution, the wear-resistant plate is made of a ferromagnetic material.

[0018] As a preferred technical solution, a plurality of counterbores are provided on the wear-resistant plate, and countersunk head screws are provided in the counterbores. The countersunk head screws pass through the wear-resistant plate and are threadedly connected to the side baffle.

[0019] As a preferred technical solution, a plurality of positioning plates are provided on the side of the side baffle facing the strong magnet, and the plurality of positioning plates form a positioning cavity for accommodating the strong magnet.

[0020] As a preferred technical solution, the positioning cavity includes a cladding plate; when the strong magnet is placed in the positioning cavity, the cladding plate seals the positioning cavity;

[0021] And / or, the plurality of positioning plates are all arranged perpendicular to the side baffle, and the plurality of positioning plates are sequentially spliced and jointly form the positioning cavity with the side baffle.

[0022] As a preferred technical solution, the gap between the wear-resistant plate and the end of the pressure roller is set to be 1-10 cm;

[0023] And / or, the thickness of the wear-resistant plate is set to be 1-5 cm.

[0024] The beneficial effects of the present utility model are shown in:

[0025] A wear-resistant plate is provided between the side baffle and the pressure roller of the present utility model. A strong magnet is provided on the side of the side baffle facing away from the pressure roller. The strong magnet can generate a magnetic field at the wear-resistant plate. During the crushing process of the material, ferromagnetic particles can be adsorbed onto the wear-resistant plate, and a protective layer is formed on the wear-resistant plate, which can effectively reduce the wear rate of the wear-resistant plate, improve its service life, and the wear-resistant plate is detachably connected to the side baffle, facilitating replacement and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a side view of an embodiment of a compound side material baffle device for a roller press of the present utility model;

[0027] Figure 2 is Figure 1 a cross-sectional view taken along the line A-A in

[0028] Figure 3 is Figure 2 an enlarged view of area B in

[0029] In the figure: 1-side baffle, 11-positioning plate, 12-cladding plate, 2-wear-resistant plate, 21-counterbore, 22-countersunk head screw, 3-strong magnet, 41-seat body, 42-connecting rod, 43-nut, 5-pressure roller. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0030] For the convenience of those skilled in the art to understand, the present utility model will be further described below with reference to the drawings.

[0031] Please refer to Figures 1 - 3 , which is an embodiment of a compound side material baffle device for a roller press provided by the present utility model, including a side baffle 1, a wear-resistant plate 2 and a strong magnet 3. The side baffle 1 is arranged at one side of the end of the pressure roller 5. The wear-resistant plate 2 is fixed on the side baffle 1 and is located between the pressure roller 5 and the side baffle 1. The strong magnet 3 is fixed on the side baffle 1. The side baffle 1 is located between the strong magnet 3 and the wear-resistant plate 2. During the process of the pressure roller 5 rotating to crush the material, the strong magnet 3 can adsorb ferromagnetic particles onto the wear-resistant plate 2, and a protective layer is formed on the wear-resistant plate 2, which can effectively reduce the wear rate of the wear-resistant plate 2 and improve its service life.

[0032] It should be noted that the side baffle 1 should be vertically arranged and perpendicular to the axis of the pressure roller 5, so that the gap width between the wear-resistant plate 2 and the end of the pressure roller 5 remains unchanged, avoiding serious wear in a certain area of the wear-resistant plate 2; in other embodiments, the positional relationship between the side baffle 1 and the pressure roller 5 can also be set in other forms, as long as it is convenient to install the wear-resistant plate 2 and no serious wear occurs in a certain area of the wear-resistant plate 2.

[0033] In this embodiment, please refer to Figure 2 and Figure 3, a plurality of counterbores 21 are provided on the wear-resistant plate 2, and countersunk screws 22 are provided in the counterbores 21. The countersunk screws 22 pass through the wear-resistant plate 2 and are threadedly connected to the side baffle 1, fixing the wear-resistant plate 2 to the side baffle 1. The connection between the wear-resistant plate 2 and the side baffle 1 is detachable. After the wear-resistant plate 2 is worn, it can be quickly removed and replaced with a new one; specifically, the wear-resistant plate 2 is preferably set as a standard part, with a faster replacement speed and reduced maintenance time.

[0034] Furthermore, a wear-resistant surfacing layer is preferably provided on the surface of the wear-resistant plate 2 facing the pressure roller 5, and the wear-resistant surfacing layer can improve the wear resistance of the wear-resistant plate 2; specifically, the gap between the wear-resistant plate 2 and the end of the pressure roller 5 is preferably set to 1 - 10 cm, the thickness of the wear-resistant plate 2 is preferably set to 1 - 5 cm, and the thickness of the wear-resistant surfacing layer is preferably set to 0.5 - 3 cm; furthermore, the wear-resistant plate 2 is preferably made of ferromagnetic material. The wear-resistant plate 2 can generate magnetism under the action of the strong magnet 3 and has a better adsorption effect on ferromagnetic particles, improving the wear resistance.

[0035] In this embodiment, please refer to Figures 1 - 3 , a fixing seat is connected to the side of the side baffle 1 facing away from the pressure roller 5, and the fixing seat is fixed to the frame of the roller mill crushing equipment, which can ensure that a proper gap width is always maintained between the side baffle 1 and the pressure roller 5, preventing materials from leaking through the gap between the pressure roller 5 and the side baffle 1 and ensuring the crushing effect; further, the fixing seat is preferably provided in multiple numbers, which can improve the fixing effect on the side baffle 1.

[0036] Specifically, please refer to Figure 2 and Figure 3 , the fixing seat includes a seat body 41 and a connecting rod 42; a through hole is provided on the seat body 41. One end of the connecting rod 42 is fixedly connected to the side baffle 1 by threaded connection or welding. The other end of the connecting rod 42 passes through the through hole and is provided with a nut 43 threadedly connected thereto. Two nuts 43 are provided and are respectively located on both sides of the seat body 41. By tightening the two nuts 43, the side baffle 1 can be fixed to the fixing seat; in other embodiments, a nut 43 is provided only on the part of the connecting rod 42 passing through the through hole, and a spring is sleeved on the part of the connecting rod 42 between the side baffle 1 and the seat body 41. The spring is in a compressed state. When the nut 43 is tightened, under the combined action of the elastic force of the spring, the side baffle 1 can also be fixed to the fixing seat.

[0037] In this embodiment, please refer to Figures 1 - 3 , a plurality of positioning plates 11 are provided on the side of the side baffle 1 facing the strong magnet 3. The plurality of positioning plates 11 form a positioning cavity for accommodating the strong magnet 3. The strong magnet 3 is in clearance fit with the positioning cavity, which can facilitate the placement and positioning of the strong magnet 3; specifically, the plurality of positioning plates 11 are all perpendicular to the side baffle 1, and the plurality of positioning plates 11 are spliced in sequence and jointly form the positioning cavity with the side baffle 1.

[0038] Further, please refer to Figures 1 - 3 , the positioning cavity preferably further includes a cladding plate 12; when the strong magnet 3 is placed in the positioning cavity, the cladding plate 12 seals the positioning cavity, which can further position and fix the position of the strong magnet 3 and prevent the strong magnet 3 from falling off.

[0039] It should be noted that the strong magnet 3 can be a permanent magnet block or an electromagnet, as long as it can generate a strong magnetic field at the wear-resistant plate 2 and adsorb ferromagnetic particles.

[0040] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A composite side stopper for a roller press, characterized in that: include: A side baffle (1), wherein the side baffle (1) is arranged at one side of the end of the pressure roller (5); A wear-resistant plate (2), wherein the wear-resistant plate (2) is fixed on the side baffle (1) and is located between the pressure roller (5) and the side baffle (1); A strong magnet (3), wherein the strong magnet (3) is fixed on the side baffle (1), and the side baffle (1) is located between the strong magnet (3) and the wear-resistant plate (2).

2. A composite side stopper for a roller press according to claim 1, characterized in that: The side baffle (1) is arranged perpendicular to the axis of the pressure roller (5); And / or, the side baffle (1) is arranged vertically.

3. A composite side stopper for a roller press according to claim 1 or 2, characterized in that: The side of the side baffle (1) facing away from the pressure roller (5) is connected to a fixing seat.

4. A composite side stopper for a roller press according to claim 3, characterized in that: The fixing seat comprises a seat body (41) and a connecting rod (42); a through hole is provided on the seat body (41); one end of the connecting rod (42) is fixedly connected to the side baffle (1); the other end of the connecting rod (42) passes through the through hole and is provided with a nut (43) threadedly connected thereto; And / or, the fixing seat is provided in plurality.

5. The composite side stopper device for a roller press according to claim 1, characterized in that: The wear-resistant plate (2) has a wear-resistant surfacing layer on the surface facing the pressure roller (5).

6. A composite side stopper for a roller press according to claim 1 or 5, characterized in that: The wear-resistant plate (2) is made of ferromagnetic material.

7. A composite side stopper for a roller press according to claim 1 or 5, characterized in that: The wear-resistant plate (2) is provided with a plurality of countersunk holes (21), and countersunk screws (22) are arranged in the countersunk holes (21). The countersunk screws (22) pass through the wear-resistant plate (2) and are threadedly connected to the side baffle (1).

8. The composite side stopper device for a roller press according to claim 1, characterized in that: A plurality of positioning plates (11) are provided on the side of the side baffle plate (1) facing the strong magnet (3), and the plurality of positioning plates (11) form a positioning cavity for accommodating the strong magnet (3).

9. A composite side stopper for a roller press according to claim 8, characterized in that: The positioning cavity comprises a covering plate (12); when the strong magnet (3) is placed in the positioning cavity, the covering plate (12) blocks the positioning cavity; And / or, a plurality of the positioning plates (11) are arranged perpendicularly to the side baffle plate (1), and a plurality of the positioning plates (11) are spliced ​​in sequence and together with the side baffle plate (1) form the positioning cavity.

10. The composite side stopper for a roller press according to claim 1, characterized in that: The gap between the wear-resistant plate (2) and the end of the pressure roller (5) is set to 1-10 cm; And / or, the thickness of the wear-resistant plate (2) is set to 1-5 cm.