R-shaped chamfering equipment for plastic uptake plate
By designing a blister plate R-shaped chamfering device including an up and down operating mechanism, an avoidance mechanism and a rotary cutting mechanism, the problem that existing equipment cannot effectively process four right angle arcs, achieving more efficient plate processing and longer tool service life.
Patent Information
- Application Number
- CN202421357203.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing R-angle processing equipment for blister plate parts cannot effectively process the four right angle arc, resulting in low utilization rate, high cost, slow processing efficiency, and easy to produce defective products, increasing repair and cost.
A blister plate R-type chamfering device is designed, including a tabletop and a box. The box is equipped with an upper and lower operating mechanism, an avoiding mechanism and a rotary cutting mechanism. The plate is driven by the upper and lower cylinders to process the rotary cutting mechanism, and the tool is protected by the avoiding mechanism to prevent damage.
It improves the processing efficiency and utilization rate of the plate, extends the service life of the tool, reduces replacement time and repair costs, reduces production costs, and improves production efficiency.
Smart Images

Figure CN222886082U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to the technical field of plastic - sheet processing, and specifically relates to an R - type chamfering device for plastic - sheet parts. Background Technique
[0002] During the processing and production of plastic - molded parts, it is necessary to trim the edges and corners of the plastic - molded parts so that the edges and corners of the plastic - molded parts become smoother and rounder. Most of the products in the processing are box - type plastic - molded parts; currently, the R - angle processing of plastic - sheet parts in the household industry is carried out on CNC equipment, and the following technical disadvantages and problems occur during the processing: 1. After the existing electronic saw cuts, it cannot directly process the arc of the four right - angles of the sheet. During processing, the utilization rate of the sheet is relatively low, the cost increases, and the processing efficiency is relatively slow; 2. When processing on a straight - line edge - grinding machine for four - side grinding, the right - angles cannot be processed. At the same time, different equipment attempts cannot be completed; and for the straight - line sanding process, the next process requires manual cooperation with sandpaper grinding. The R - angle sizes of the four right - angle edges are different and not round, which does not meet the process requirements; for plastic - molding processing, a backing plate needs to be added, resulting in low production capacity and relatively slow efficiency; when processing the R - angle on a plastic - molding equipment, it is easy to not meet the processing requirements, resulting in wrinkled corners of the film skin, generating a large number of defective products, and secondary repair is required, increasing the cost; 3. The existing processing equipment does not set an avoidance mechanism to cooperate with the up - and - down movement mechanism, and the cutting tool is easily damaged, affecting the production efficiency. Content of the Utility Model
[0003] In order to solve the problems in the above - mentioned background technique, the utility model provides an R - type chamfering device for plastic - sheet parts.
[0004] The utility model adopts the following technical scheme: an R - type chamfering device for plastic - sheet parts, including an operation table and a box body. The box body is fixedly connected to the operation table. The box body is provided with an up - and - down operation mechanism, an avoidance mechanism, and a rotary cutting mechanism. The up - and - down operation mechanism acts on the rotary cutting mechanism to move up and down, and the avoidance mechanism acts on the rotary cutting mechanism for avoidance and protection.
[0005] Preferably, the up - and - down operation mechanism includes an up - and - down air cylinder vertically arranged on the box body. The top of the up - and - down air cylinder is connected with a connecting steel plate, and the connecting steel plate is connected to the rotary cutting mechanism.
[0006] Preferably, the bottom of the box body is symmetrically provided with air - cylinder bases. A connecting shaft penetrates through the symmetric air - cylinder bases. The up - and - down air cylinder is connected with an air - cylinder connecting plate, and the air - cylinder connecting plate is connected to the connecting shaft arranged between the air - cylinder bases.
[0007] Preferably, the avoidance mechanism includes a left - and - right air cylinder arranged horizontally. The left - and - right air cylinder is connected with an air - cylinder fixing plate. The air - cylinder fixing plate is fixed at the bottom of the box body, and the output shaft of the left - and - right air cylinder acts on the up - and - down air cylinder.
[0008] Preferably, a left limit plate of the upper and lower cylinders is provided on the side wall of the box body, and the left limit plate limits the upper and lower cylinders pushed by the left and right cylinders.
[0009] Preferably, the rotary cutting mechanism includes a rotary cutting motor and a rotary cutting tool. The rotary cutting motor is fixed on the connecting steel plate. The rotor shaft of the rotary cutting motor extends out of the box body and is fixedly connected to the rotary cutting tool with a reverse-thread screw. The rotary cutting tool is located on the operation table surface.
[0010] Preferably, a dust suction port is fixedly connected to the side wall of the box body through screws. The dust suction port corresponds to the rotor shaft of the rotary cutting motor, and the dust suction port is connected to the dust suction mechanism.
[0011] Preferably, a tool safety guard is welded to the box body, and the tool safety guard is used to protect the rotary cutting tool.
[0012] Preferably, a front stop and a left stop are provided on the operation table surface, and the connection position of the front stop and the left stop corresponds to the position of the rotary cutting tool.
[0013] Preferably, it further includes an operation electrical control system, which includes a rotary cutting trigger switch, a solenoid valve, a frequency converter, a start button, a pressure gauge, a pressure regulating valve, and a power switch. The rotary cutting trigger switch is arranged on the front stop and is used to detect the placement of the plate. The solenoid valve is arranged on the side wall of the box body close to the upper and lower cylinders and the left and right cylinders. The frequency converter, the start button, the pressure gauge, and the power switch are arranged on the side wall of the box body on the opposite side of the solenoid valve. The pressure regulating valve is arranged on the side of the box body close to the operation table surface.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] 1. The present utility model drives the rotary cutting mechanism to process the plate through the upper and lower cylinders. After processing, the rotary cutting mechanism is offset through the avoidance mechanism, so as to achieve the protection effect, prevent the tool from being damaged, have a long service life, reduce the replacement time, and improve the production efficiency.
[0016] 2. The present utility model can suck away the dust generated by rotary cutting through the dust suction port, and the tool safety guard covers the tool to protect the tool and the safety of the operator at the same time.
[0017] 3. The present utility model can adapt to the processing of various large, medium and small-sized plates through the provided front stop and left stop, and has a wide processing range.
[0018] The present utility model will be explained in detail below in conjunction with the drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 Schematic diagram of the overall structure of the present utility model Figure 1 ;
[0020] Figure 2 Schematic diagram of the overall structure of the present utility model Figure 2 ;
[0021] Figure 3 Schematic diagram of the overall structure of the present utility model Figure 3 ;
[0022] Figure 4 Schematic diagram of the overall structure of the present utility model Figure 4 .
[0023] In the figure: 1, operating table; 2, front retaining block; 3, rotary cutting motor; 4, dust suction port; 5, solenoid valve; 6, frequency converter; 7, start button; 8, pressure gauge; 9, rotary cutting tool; 10, left and right cylinders; 11, up and down cylinders; 12, pressure regulating valve; 13, cylinder base; 14, cylinder fixing plate; 15, power switch; 16, left limit plate; 17, connecting steel plate; 18, left retaining block; 19, tool safety guard; 20, box body; 21, rotary cutting trigger switch; 22, connecting shaft; 23, cylinder connecting plate. Specific embodiments
[0024] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present utility model are given in the drawings. However, the present utility model can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.
[0025] It should be noted that when an element is referred to as "fixedly provided on" another element, it can be directly on the other element or there can be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the specification of the present utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0027] Please refer specifically to the attached Figures 1 to 4, a thermoformed sheet R-shaped chamfering device, including an operation table 1 and a box body 20. The box body 20 is fixedly connected to the operation table 1. The box body 20 is provided with an up-and-down operation mechanism, an avoidance mechanism and a rotary cutting mechanism. The up-and-down operation mechanism acts on the rotary cutting mechanism to move up and down. The avoidance mechanism acts on the rotary cutting mechanism for avoidance and protection. The rotary cutting mechanism is driven by an up-and-down air cylinder 11 to process the sheet. After processing, the rotary cutting mechanism is offset by the avoidance mechanism, so as to achieve the protection effect, prevent the tool from being damaged, have a long service life, reduce the replacement time and improve the production efficiency.
[0028] In the present utility model, the up-and-down operation mechanism includes an up-and-down air cylinder 11 vertically arranged on the box body 20. The top of the up-and-down air cylinder 11 is connected with a connecting steel plate 17. The connecting steel plate 17 is connected with the rotary cutting mechanism. The rotary cutting mechanism is pushed by the up-and-down air cylinder 11 to process the sheet.
[0029] In the present utility model, cylinder bases 13 are symmetrically arranged at the bottom of the box body 20. A connecting shaft 22 penetrates through the symmetric cylinder bases 13. The up-and-down air cylinder 11 is connected with a cylinder connecting plate 23. A connecting shaft 22 is arranged between the cylinder connecting plate 23 and the cylinder base 13. Through the connecting shaft 22 and the cylinder connecting plate 23, the up-and-down air cylinder 11 is rotatable.
[0030] In the present utility model, the avoidance mechanism includes a left-and-right air cylinder 10 arranged horizontally. The left-and-right air cylinder 10 is connected with a cylinder fixing plate 14. The cylinder fixing plate 14 is fixed at the bottom of the box body 20. The output shaft of the left-and-right air cylinder 10 acts on the up-and-down air cylinder 11. The up-and-down air cylinder 11 is pushed by the left-and-right air cylinder 10 to offset leftward along the connecting shaft 22.
[0031] In the present utility model, a left limit plate 16 of the up-and-down air cylinder 11 is arranged on the side wall of the box body 20. The left limit plate 16 limits the up-and-down air cylinder 11 pushed by the left-and-right air cylinder 10. The offset of the up-and-down air cylinder 11 is limited by the left limit plate 16 to ensure that the up-and-down air cylinder 11 offsets by 10 degrees.
[0032] In the present utility model, the rotary cutting mechanism includes a rotary cutting motor 3 and a rotary cutting tool 9. The rotary cutting motor 3 is fixed on the connecting steel plate 17. The rotor shaft of the rotary cutting motor 3 extends out of the box body 20 and is fixedly connected with the rotary cutting tool 9 by a reverse-thread screw. The rotary cutting tool 9 is located on the operation table 1, which is convenient for processing the sheet.
[0033] In the present utility model, a dust suction port 4 is fixedly connected to the side wall of the box body 20 by screws. The dust suction port 4 corresponds to the rotor shaft of the rotary cutting motor 3. The dust suction port 4 is connected with a dust suction mechanism, which can extract the dust generated during the processing of the sheet.
[0034] In the present utility model, a tool safety shield 19 is welded to the box body 20. The tool safety shield 19 is used to protect the rotary cutter 9. The tool safety shield 19 covers the tool, protecting the tool and the safety of the operator at the same time.
[0035] In the present utility model, a front stop 2 and a left stop 18 are provided on the operation table surface 1. The connection part of the front stop 2 and the left stop 18 corresponds to the position of the rotary cutter 9, which can position the plate material and can adapt to the processing of various large, medium and small plate materials, with a wide processing range.
[0036] In the present utility model, an operation electrical control system is further included. This system includes a rotary cutting trigger switch 21, a solenoid valve 5, a frequency converter 6, a start button 7, a pressure gauge 8, a pressure regulating valve 12, and a power switch 15. The rotary cutting trigger switch 21 is provided on the front stop 2. The placed plate member pushes the rotary cutting trigger switch 21, and the switch gives a start signal for the up and down cylinders 11 to act. The solenoid valve 5 is provided on the side wall of the box body 20 near the up and down cylinders 11 and the left and right cylinders 10. The solenoid valve 5 is responsible for switching the air source for the up and down movements of the up and down cylinders 11 and the left and right movements of the left and right cylinders 10. The frequency converter 6, the start button 7, the pressure gauge 8, and the power switch 15 are provided on the side of the box body 20 opposite to the solenoid valve 5. The frequency converter 6 is responsible for providing power for the rotary cutting motor 3. The start button 7 is the start button 7 for the power supply system. The pressure regulating valve 12 is provided on the side of the box body 20 close to the operation table surface 1. The pressure regulating valve 12 is used to adjust the air pressure of the air source of the up and down cylinders 11 and the left and right cylinders 10.
[0037] The implementation principle of a plastic sheet R-shaped chamfering device of the present utility model is as follows:
[0038] Turn on the power switch 15 to supply power to the system; observe that the pressure gauge 8 reaches the pressure value. Place a backing plate on the operation table surface 1, and then place the processing plate member on the operation table surface 1, press it against the left stop 18 and push it forward to the front stop 2, trigger the rotary cutting trigger switch 21 to make the up and down cylinders 11 move downward. The rotary cutting motor 3 drives the rotary cutter 9 to rotate and cut the right angle of the plate member to an R2.5 radian. After removing the plate member, the rotary cutting trigger switch 21 loses the signal and the up and down cylinders 11 rise. At the same time, the output rod of the left and right cylinders 10 is pushed out, thereby pushing the up and down cylinders 11 to make the up and down cylinders 11 deflect 10 degrees to the left to avoid the backing plate and prevent damage;
[0039] During the rotary cutting process, the tool safety shield 19 protects the rotary cutter 9, and the dust generated by the rotary cutting is discharged through the dust suction port 4.
[0040] The above exemplary description of the present utility model is made in conjunction with the accompanying drawings. Obviously, the specific implementation of the present utility model is not limited by the above methods. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present utility model, or the concept and technical solution of the present utility model are directly applied to other occasions without improvement, they are all within the protection scope of the present utility model.
Claims
1. A R-shaped chamfering device for blister plates, characterized in that: The invention comprises an operating table (1) and a box (20), wherein the box (20) is fixedly connected to the operating table (1), and the box (20) is provided with an up-and-down operating mechanism, an avoidance mechanism and a peeling mechanism, wherein the up-and-down operating mechanism acts on the peeling mechanism to move up and down, and the avoidance mechanism acts on the peeling mechanism to avoid protection.
2. The R-shaped chamfering equipment for blister plates according to claim 1, characterized in that: The up-and-down operating mechanism comprises an up-and-down cylinder (11) vertically arranged on a box body (20), the tops of the up-and-down cylinder (11) being connected to a connecting steel plate (17), and the connecting steel plate (17) being connected to the rotary cutting mechanism.
3. The R-shaped chamfering equipment for blister plates according to claim 2, characterized in that: The bottom of the box body (20) is symmetrically provided with a cylinder base (13), and a connecting shaft (22) is symmetrically provided through the cylinder base (13). The upper and lower cylinders (11) are connected with a cylinder connecting plate (23), and the cylinder connecting plate (23) is connected to the connecting shaft (22) provided between the cylinder bases (13).
4. The R-shaped chamfering device for blister plates according to claim 3 is characterized in that: The avoidance mechanism comprises left and right cylinders (10) arranged transversely, the left and right cylinders (10) being connected to cylinder fixing plates (14), the cylinder fixing plates (14) being fixed to the bottom of a box body (20), and the output shafts of the left and right cylinders (10) acting on the upper and lower cylinders (11).
5. The R-shaped chamfering equipment for blister plates according to claim 4 is characterized in that: The side wall of the box body (20) is provided with a left limit plate (16) of the upper and lower cylinders (11), and the left limit plate (16) limits the upper and lower cylinders (11) pushed by the left and right cylinders (10).
6. The R-shaped chamfering device for blister plates according to claim 5, characterized in that: The peeling mechanism comprises a peeling motor (3) and a peeling knife (9); the peeling motor (3) is fixed on a connecting steel plate (17); a rotor shaft of the peeling motor (3) extends out of a housing (20) and is fastened to the peeling knife (9) by a reverse thread screw; the peeling knife (9) is located on an operating table (1).
7. The R-shaped chamfering equipment for blister plates according to claim 6, characterized in that: The side wall of the box body (20) is fixedly connected with a dust suction port (4) by means of screws, the dust suction port (4) corresponds to the rotor shaft of the rotary cutting motor (3), and the dust suction port (4) is connected to a dust suction mechanism.
8. The R-shaped chamfering device for blister plates according to claim 7, characterized in that: The box body (20) is welded with a tool safety shield (19), and the tool safety shield (19) is used to protect the rotary cutter (9).
9. The R-shaped chamfering device for blister plates according to claim 8, characterized in that: The operating table (1) is provided with a front backrest (2) and a left backrest (18), and the connection between the front backrest (2) and the left backrest (18) corresponds to the position of the rotary cutter (9).
10. The R-shaped chamfering equipment for blister plates according to claim 9, characterized in that: The invention also includes an operating electrical control system, which includes a rotary cutting trigger switch (21), a solenoid valve (5), a frequency converter (6), a start button (7), a pressure gauge (8), a pressure regulating valve (12), and a power switch (15). The rotary cutting trigger switch (21) is arranged on the front stop (2) for detecting the placement of the plate. The solenoid valve (5) is arranged on the side wall of the box (20) close to the upper and lower cylinders (11) and the left and right cylinders (10). The frequency converter (6), the start button (7), the pressure gauge (8), and the power switch (15) are arranged on the side of the box (20) opposite to the solenoid valve (5). The pressure regulating valve (12) is arranged on the side of the box (20) close to the operating table (1).