Injection mold for short bolt single-hole pipe clamp
By designing a short bolt single-hole tube clamp injection mold that includes mounting base, support, injection molding fixed mold, injection molding and transmission components, the problems of single functions and complex molding process of the existing injection molding system are solved, and an efficient and safe automatic molding process is achieved.
Patent Information
- Application Number
- CN202421664327.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The existing injection molding system has a single function and can only achieve linear extraction. The mold release process after extraction is complex, which affects production efficiency.
A short bolt single-hole tube clamp injection mold is designed, which adopts structures such as installation base, support, injection molding fixed mold, injection mold, transmission assembly, etc., and the mold release process is automatically completed through the transmission shaft and servo motor.
It improves mold release efficiency, reduces manual operation, enhances safety, and prevents burns to the staff by overheating of the pipe clamp.
Smart Images

Figure CN222886190U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molds, in particular to an injection mold for a short bolt single-hole pipe clamp. Background Art
[0002] In the manufacturing field, especially for the production of parts with complex shapes and high precision requirements such as short bolt single-hole pipe clamps, the design and manufacture of injection molds are particularly important. Injection molding is a method for producing industrial product shapes. Products usually use rubber injection molding and plastic injection molding. Injection molding can also be divided into injection molding, compression molding, and die casting methods. It is the main molding equipment for making various shaped plastic products from thermoplastic or thermosetting materials using plastic molding dies.
[0003] Existing injection systems often have a single function, can only achieve the linear extraction of injection molded parts, and the demolding process after extraction is complex, affecting production efficiency. Summary of the Utility Model
[0004] To solve the above technical problems, the utility model provides an injection mold for a short bolt single-hole pipe clamp with high demolding efficiency and safe operation.
[0005] The injection mold for a short bolt single-hole pipe clamp of the utility model includes:
[0006] An installation base and a driving component. A support is arranged on the installation base, an injection fixed mold is arranged on the support, the driving component is arranged on the support, an installation part is arranged on the driving component, a transmission shaft is arranged in the shaft hole of the installation part, two groups of transmission shafts are coaxially arranged and are respectively located at both ends of the injection moving mold, the injection moving mold is arranged corresponding to the injection fixed mold, and the driving component is used for adjusting the lifting of the injection moving mold;
[0007] A transmission component is arranged on the installation base, and the transmission component is used for driving the injection moving mold to perform angular flipping by the transmission shaft.
[0008] Further, the transmission component includes a transmission gear coaxially arranged on the transmission shaft and a limiting component. The limiting component is arranged on the installation base, a connecting piece is arranged on the limiting component, a fixing piece is arranged on the connecting piece, and a straight rack is arranged in the inner groove of the fixing piece. The straight rack is in meshing transmission connection with the transmission gear.
[0009] Preferably, the limiting component includes a positioning piece arranged on the installation base. The positioning piece is arranged in the polygonal inner hole of the connecting piece, a limiting piece is arranged on the positioning piece, springs are respectively arranged in contact at both ends of the fixing piece, and the two ends of the springs are respectively fixedly connected with the limiting piece and the installation base.
[0010] Further, a blocking piece is arranged inside the shaft hole of the installation part, a limiting groove is arranged on the transmission shaft, and the blocking piece is arranged in the limiting groove of the transmission shaft.
[0011] Preferably, the driving assembly includes two sets of conductive members symmetrically arranged in the through holes of the support member. External threads are provided on the conductive members, and a moving member is arranged at the external thread part of the conductive member. The moving member is slidably connected to the support member, and the mounting member is arranged on the moving member. The two sets of moving members are driven by the power assembly.
[0012] Furthermore, the power assembly includes a servo motor arranged on the support member. A driving sprocket is coaxially arranged at the output end of the servo motor. Driven sprockets are respectively coaxially arranged on the two sets of moving members. A chain is meshingly installed on the driving sprocket and the two sets of driven sprockets.
[0013] Preferably, a protective member is arranged on the support member, and the chain is located inside the protective member.
[0014] Furthermore, the baffle member and the limiting groove of the transmission shaft cooperate to limit the maximum flipping angle of the injection molding moving die to 180°.
[0015] Preferably, multiple sets of support feet are arranged at the bottom end of the mounting base.
[0016] Furthermore, the bottom end of the mounting base is arranged as an inclined surface, and a storage box is arranged at the lower end of the inclined surface.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows: The injection molding fixed die is stably supported on the mounting base through the support member. The injection molding moving die is rotationally supported through the transmission shaft. The injection molding moving die is cooperatively connected with the driving assembly through the mounting member. The driving assembly provides lifting power for the injection molding moving die. Through the lifting of the injection molding moving die, it cooperates with the injection molding fixed die for injection molding processing. And after injection molding, they are separated to facilitate the demolding of the pipe clamp. The transmission assembly provides rotational power for the injection molding moving die. Through the flipping of the injection molding moving die, the pipe fitting is automatically demolded by gravity, which not only reduces the manual demolding process, but also improves safety and prevents the pipe clamp from overheating and scalding the staff. Brief Description of the Drawings
[0018] Figure 1 is the front view structural schematic diagram of the present utility model;
[0019] Figure 2 is the axonometric structural schematic diagram of the present utility model;
[0020] Figure 3 is the top view structural schematic diagram of the present utility model;
[0021] Figure 4 is the bottom view structural schematic diagram of the present utility model;
[0022] Figure 5 is the part structural schematic diagram of the present utility model;
[0023] Reference numerals in the drawings: 1, mounting base; 2, support member; 3, fixed injection mold; 4, mounting member; 5, transmission shaft; 6, movable injection mold; 7, transmission gear; 8, connecting member; 9, fixing member; 10, straight rack; 11, positioning member; 12, limiting member; 13, spring; 14, blocking member; 15, conducting member; 16, moving member; 17, servo motor; 19, driving sprocket; 20, driven sprocket; 21, chain; 22, protection member; 23, support leg; 24, storage box. Detailed implementation manners
[0024] The following combines the drawings and embodiments to further describe in detail the specific implementation manners of the present utility model. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.
[0025] As Figures 1 to 5 shown, the short-bolt single-hole pipe clamp injection mold of the present utility model includes:
[0026] A mounting base 1 and a driving assembly. A support member 2 is arranged on the mounting base 1, a fixed injection mold 3 is arranged on the support member 2, the driving assembly is arranged on the support member 2, a mounting member 4 is arranged on the driving assembly, a transmission shaft 5 is arranged in the shaft hole of the mounting member 4, two groups of transmission shafts 5 are coaxially arranged and are respectively located at both ends of the movable injection mold 6, the movable injection mold 6 is arranged corresponding to the fixed injection mold 3, and the driving assembly is used for lifting and adjusting the movable injection mold;
[0027] A transmission assembly is arranged on the mounting base 1, and the transmission assembly is used for driving the movable injection mold 6 to rotate by the transmission shaft 5; the fixed injection mold 3 is stably supported on the mounting base 1 through the support member 2, the movable injection mold 6 is rotationally supported through the transmission shaft 5, the movable injection mold 6 is connected with the driving assembly through the mounting member 4, the driving assembly provides lifting power for the movable injection mold 6, the movable injection mold 6 is lifted to cooperate with the fixed injection mold 3 for injection molding, and after injection molding, they are separated to facilitate the demolding of the pipe clamp. The transmission assembly provides rotational power for the movable injection mold 6, and the pipe fitting is automatically demolded by gravity through the flipping of the movable injection mold 6, which not only reduces the manual demolding process, but also improves safety and prevents the pipe clamp from scalding the staff due to overheating.
[0028] As Figures 1 to 5As shown in the figure, as a preferred solution, the transmission assembly includes a transmission gear 7 coaxially arranged on the transmission shaft 5 and a limit assembly. The limit assembly is arranged on the mounting base 1. A connecting piece 8 is arranged on the limit assembly, a fixing piece 9 is arranged on the connecting piece 8, a straight rack 10 is arranged in the inner groove of the fixing piece 9, and the straight rack 10 is in meshing transmission connection with the transmission gear 7. The limit assembly includes a positioning piece 11 arranged on the mounting base 1. The positioning piece 11 is arranged in the polygonal inner hole of the connecting piece 8. A limiting piece 12 is arranged on the positioning piece 11. Springs 13 are respectively in contact with both ends of the fixing piece 9, and the two ends of the springs 13 are respectively fixedly connected with the limiting piece 12 and the mounting base 1. The movement track of the connecting piece 8 is limited by the cooperation of the positioning piece 11 and the polygonal inner hole of the connecting piece 8. The straight rack 10 is cooperatively installed on the connecting piece 8 through the fixing piece 9. The injection molding moving die is provided with a turning power through the relative movement of the transmission gear 7 and the straight rack 10. After the injection molding moving die 6 is turned to a set angle, the rotation stops. After that, the straight rack 10 and the transmission gear 7 no longer rotate relative to each other. Then the straight rack 10 follows the injection molding moving die 6 and moves synchronously. By arranging the springs 13, during the reset process of the injection molding fixed die, the injection molding fixed die 6 first performs a linear motion. Until the reset force of the spring 13 is less than the turning friction resistance of the injection molding moving die 6, the injection molding moving die 6 then performs a turn.
[0029] As Figures 1 to 5 As shown in the figure, as a preferred solution, a partition piece 14 is arranged inside the shaft hole of the mounting piece 4. A limit groove is arranged on the transmission shaft 5. The partition piece 14 is arranged in the limit groove of the transmission shaft 5. The cooperation of the partition piece 14 and the limit groove of the transmission shaft 5 limits the maximum turning angle of the injection molding moving die 6 to 180°. Through the interaction between the partition piece 14 and the limit groove of the transmission shaft 5, the maximum turning angle of the injection molding moving die 6 is limited to 180°, so that the injection molding moving die 6 is always in the angle with the bevel teeth facing up or down when in linear motion. This design ensures the stable cooperation between the injection molding moving die 6 and the injection molding fixed die 3, and the tube clamp is demolded by gravity.
[0030] As Figures 1 to 5As shown, as a preferred solution, the driving assembly includes two sets of conductive members 15 symmetrically arranged in the through holes of the support member 2. The transmission member 15 is arranged on the mounting base 1. The conductive member 15 is provided with external threads, and a moving member 16 is arranged at the external thread of the conductive member 15. The moving member 16 is slidably connected to the support member 2. The mounting member 4 is arranged on the moving member 16. The two sets of moving members 16 are driven by a power assembly. The power assembly includes a servo motor 17 arranged on the support member 2. The output end of the servo motor 17 is coaxially provided with a driving sprocket 19. Two sets of driven sprockets 20 are coaxially arranged on the two sets of moving members 16 respectively. A chain 21 is meshed and installed on the driving sprocket 19 and the two sets of driven sprockets 20. A protective member 22 is arranged on the support member 2. The chain 21 is located inside the protective member 22. Through the precise control of the servo motor 17, the positions of the moving member 16 and the mounting member 4 can be easily adjusted. The servo motor 17 drives the rotation of the transmission member 15 through the cooperation of the chain 21 with the driving sprocket 19 and the two sets of driven sprockets 20 respectively. The working position of the injection molding moving die 6 is adjusted by the cooperation of the external threads of the transmission member 15 with the moving member 16. The protective member 22 arranged on the support member 2 effectively wraps the chain 21, preventing the intrusion of external foreign objects and accidental contact by operators, and greatly improving the operation safety.
[0031] As Figures 1 to 5 shown, as a preferred solution, multiple sets of support feet 23 are arranged at the bottom end of the mounting base 1; the multiple sets of support feet 23 are evenly distributed at the bottom of the mounting base, effectively dispersing the overall weight of the mounting base and the dynamic load generated during work, ensuring the stable placement of the device under various workbench surfaces or ground conditions, avoiding shaking or tilting caused by unstable center of gravity, and improving the stability and precision of the injection molding process.
[0032] As Figures 1 to 5 shown, as a preferred solution, the bottom end of the mounting base 1 is set as an inclined surface, and a storage box 24 is arranged at the lower end of the inclined surface; the inclined surface design and the storage box 24 below enable the centralized diversion and collection of the pipe clamps after demolding.
[0033] As Figures 1 to 5 shown, as a preferred solution, the working process is as follows:
[0034] First, start the servo motor 17. The chain 21 cooperates with the driving sprocket 19 and the driven sprocket 20 respectively to make the conducting member 15 rotate. Then, the conducting member 15 rotates and drives the moving member 16 to drive the mounting member 4 to move upward. After that, the moving connecting member 8 is blocked by the spring 13. The straight rack 10 and the transmission gear 7 rotate relative to each other to make the injection moving die 6 turn over 180°. Then, the rotation of the injection moving die 6 is restricted by the blocking member 14. Then, the relative movement of the straight rack 10 and the transmission gear 7 provides for compressing the spring 13. Then, the injection moving die 6 and the injection fixed die 3 cooperate, and then injection molding can be carried out. After the injection molding is completed and cooled, the servo motor 17 rotates reversely. Then, the injection moving die 6 is disconnected from the injection fixed die 3. During this process, the connecting member 8 moves downward under the reset elastic force of the spring 13. When it contacts the bottom spring 13 and the elastic forces of the two groups of springs 13 reach balance, the straight rack 10 and the transmission gear 7 rotate relative to each other. Then, the injection moving die 6 turns over, and then the pipe clamp is demolded by gravity and then collected in the storage box 24.
[0035] For the injection mold for the short bolt single-hole pipe clamp of the present utility model, its installation method, connection method or setting method are all common mechanical methods, and any method that can achieve its beneficial effects can be implemented.
[0036] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims
1. Short bolt single hole pipe clamp injection mold, characterized by: include: A mounting base and a driving assembly, wherein a support is provided on the mounting base, an injection mold is provided on the support, the driving assembly is provided on the support, a mounting member is provided on the driving assembly, a transmission shaft is provided in the axial hole of the mounting member, two groups of transmission shafts are coaxially arranged and respectively located at two ends of the injection movable mold, the injection movable mold and the injection fixed mold are correspondingly arranged, and the driving assembly is used for lifting and lowering the injection movable mold; The transmission assembly is arranged on the mounting base, and the transmission assembly is used for the transmission shaft to drive the injection mold to flip the angle.
2. The short bolt single hole pipe clamp injection mold according to claim 1, characterized in that: The transmission assembly includes a transmission gear and a limit assembly coaxially arranged on the transmission shaft, the limit assembly is arranged on a mounting base, a connecting member is arranged on the limit assembly, a fixing member is arranged on the connecting member, a spur rack is arranged in an inner groove of the fixing member, and the spur rack is meshed and transmission-connected with the transmission gear.
3. The short bolt single hole pipe clamp injection mold according to claim 2, characterized in that: The limiting assembly includes a positioning member arranged on the mounting base, the positioning member is arranged in the multi-faceted inner hole of the connecting member, a limiting member is arranged on the positioning member, and springs are respectively arranged at both ends of the fixing member, and the springs at both ends are respectively fixedly connected to the limiting member and the mounting base.
4. The short bolt single hole pipe clamp injection mold according to claim 1, characterized in that: A blocking piece is arranged inside the shaft hole of the mounting piece, a limiting groove is arranged on the transmission shaft, and the blocking piece is arranged in the limiting groove of the transmission shaft.
5. The short bolt single hole pipe clamp injection mold according to claim 4, characterized in that: The blocking member cooperates with the transmission shaft limiting groove to limit the maximum flipping angle of the injection mold to 180°.
6. The short bolt single hole pipe clamp injection mold according to claim 1, characterized in that: The driving assembly includes two groups of conductive parts symmetrically arranged in the through holes of the support member, the conductive parts are provided with external threads, and moving parts are provided at the external threads of the conductive parts. The moving parts are slidably connected to the support member, and the mounting parts are arranged on the moving parts. The two groups of moving parts are driven by the power assembly.
7. The short bolt single hole pipe clamp injection mold according to claim 6, characterized in that: The power assembly includes a servo motor arranged on a support member, a driving sprocket is coaxially arranged on the output end of the servo motor, and driven sprockets are coaxially arranged on the two groups of moving members respectively, and chains are meshed and installed on the driving sprocket and the two groups of driven sprockets.
8. The short bolt single hole pipe clamp injection mold according to claim 7, characterized in that: A protective member is arranged on the supporting member, and the chain is located inside the protective member.
9. The short bolt single hole pipe clamp injection mold according to claim 1, characterized in that: A plurality of supporting feet are arranged at the bottom end of the installation base.
10. The short bolt single hole pipe clamp injection mold according to claim 1, characterized in that: The bottom end of the mounting base is arranged as an inclined surface, and a storage box is arranged at the lower end of the inclined surface.