Rapid leveling device for processing indocalamus leaves
By designing a rapid leveling device for processing bamboo leaves including an adjustment frame, a hydraulic cylinder and a conveying mechanism, the problem of difficult downforce in the prior art causing the fracturing of bamboo leaves is solved, and a more efficient and safer leveling process is achieved.
Patent Information
- Application Number
- CN202421232063.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2034-05-31
AI Technical Summary
When the existing bamboo leaf processing and shaping device is down-pressure, it is difficult to effectively control the down-pressure degree, resulting in the bamboo leaf being fractured.
A rapid leveling device including a base frame, a fixing frame, a leveling mechanism and a conveying mechanism is designed. The leveling mechanism consists of an adjustment frame, hydraulic cylinder, guide column, guide block, spring, pressure roller and limit rod. The down pressure of the pressure roller is adjusted through the cooperation of the hydraulic cylinder and spring; the conveying mechanism includes a motor, pulley and an electric heating plate, which is used to preheat the bamboo leaves and assist in leveling.
It effectively avoids the cracking problem of bamboo leaves caused by excessive downforce, improves the degree of automation and efficiency of leveling, and ensures the quality of leveling.
Smart Images

Figure CN222886251U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of Indocalamus leaf processing, in particular to a rapid flattening device for Indocalamus leaf processing. Background Technique
[0002] Indocalamus leaf is the leaf of the plant Indocalamus of the Gramineae family, Bambusoideae subfamily, and Indocalamus genus. The leaves are slightly curved downward on the growing plants, broadly lanceolate or oblong-lanceolate, with a long pointed tip at the apex and a cuneate base at the base. The lower surface is grayish-green. Indocalamus leaves can be used as food packaging, tea, bamboo hats, and boat awning linings, etc. They can also be used to process and manufacture Indocalamus bamboo wine, feed, paper-making, and extract polysaccharides, etc. Indocalamus leaves also have medicinal effects and high medicinal value, and have the prevention and treatment effects on the cachexia unique to cancer. When Indocalamus leaves are processed, they need to be flattened to make them flat.
[0003] According to a shaping device for Indocalamus leaf processing disclosed in a Chinese patent with the publication number "CN217803486U", a concave frame is fixedly connected to the upper side of the shaping table, and a driving mechanism is fixedly connected to one side of the concave frame. One end of the driving mechanism penetrates through one side of the concave frame and is fixedly connected to a lower shaping roller. In the utility model, by setting a lifting adjustment mechanism and a driving mechanism, the Indocalamus leaves are squeezed between the upper shaping roller and the lower shaping roller for shaping, and the Indocalamus leaves can be automatically conveyed and squeezed and flattened for processing, with high automation, fast efficiency, labor saving, and high shaping processing quality. When the above device is used, it directly presses and flattens the Indocalamus leaves. Since the downward pressure is not easy to control, when the downward pressure is too large, the Indocalamus leaves will be cracked. Therefore, a rapid flattening device for Indocalamus leaf processing is proposed to solve the above problems. Summary of the Utility Model
[0004] The technical problem to be solved by the utility model is to provide a rapid flattening device for Indocalamus leaf processing aiming at the deficiencies in the above-mentioned prior art.
[0005] To solve the above technical problem, the technical solution adopted by the utility model is: a rapid flattening device for Indocalamus leaf processing, including a bottom frame and a fixed frame. The fixed frame is fixedly installed on the upper surface of the bottom frame. A conveying mechanism is arranged on the bottom frame, and a flattening mechanism is arranged on the fixed frame.
[0006] The flattening mechanism includes an adjusting frame and a hydraulic cylinder. The hydraulic cylinder is fixedly installed on the upper surface of the adjusting frame. A guide post is fixedly installed on the adjusting frame. A guide block is slidably connected to the guide post. A spring is sleeved on the guide post. A first pressing roller is rotatably connected to the guide block through a bearing.
[0007] Preferably, the hydraulic cylinder is fixedly installed on the fixed frame, a through hole is provided on the fixed frame, a limiting rod is fixedly installed on the adjusting frame, and the limiting rod penetrates through the inside of the through hole. The limiting rod can limit the adjusting frame.
[0008] Preferably, the lower end of the spring abuts against the upper surface of the guide block, and a second pressing roller is arranged inside the adjusting frame. The guide block and the guide post can limit and guide the first pressing roller.
[0009] Preferably, the conveying mechanism includes a motor and a first electric heating plate. The motor is fixedly installed on the side of the bottom frame, and the first electric heating plate is fixedly installed on the bottom frame. The first electric heating plate can preheat the bamboo leaves.
[0010] Preferably, a first conveying roller is fixedly installed at the output end of the motor, a first belt pulley is fixedly installed at one end of the first conveying roller, and a belt is drivingly connected to the first belt pulley. The first conveying roller can convey the bamboo leaves and can cooperate with the first pressing roller to flatten the bamboo leaves.
[0011] Preferably, the other end of the belt is drivingly connected to a second belt pulley, a second conveying roller is fixedly installed on the second belt pulley, and a second electric heating plate is fixedly installed on the bottom frame. The second electric heating plate is located between the first conveying roller and the second conveying roller on the bottom frame. The second electric heating plate can heat the bamboo leaves to make it easier to shape.
[0012] The utility model adopts the above technical solutions and can bring the following beneficial effects:
[0013] 1. For the rapid flattening device for processing bamboo leaves, through the coordinated operation among the adjusting frame, the hydraulic cylinder, the guide post, the guide block, the spring, the first pressing roller, the second pressing roller and the limiting rod, when the adjusting frame acts under the action of the hydraulic cylinder, the first pressing roller and the second pressing roller contact and press the bamboo leaves. When the downward pressure of the pressing roller is too large, the spring can play a certain pressure reducing role to avoid the problem that the bamboo leaves crack due to excessive downward flattening force.
[0014] 2. For the rapid flattening device for processing bamboo leaves, through the coordinated operation among the motor, the first belt pulley, the belt, the second belt pulley, the first conveying roller, the second conveying roller, the first electric heating plate and the second electric heating plate, the first electric heating plate and the second electric heating plate can preheat the bamboo leaves during the conveying process of the bamboo leaves, so that the two pressing rollers and the two conveying rollers can roll and flatten the bamboo leaves better, further improving the practicability of the flattening device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic structural diagram of the leveling mechanism of the present utility model;
[0017] Figure 3 This is a schematic structural diagram of the conveying mechanism of the present utility model.
[0018] In the figure: 1, chassis; 2, leveling mechanism; 201, adjusting frame; 202, hydraulic cylinder; 203, guide post; 204, guide block; 205, spring; 206, first pressure roller; 207, second pressure roller; 208, limiting rod; 3, conveying mechanism; 301, motor; 302, first pulley; 303, belt; 304, second pulley; 305, first conveying roller; 306, second conveying roller; 307, first electric heating plate; 308, second electric heating plate; 4, fixing frame. Specific embodiments
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0020] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model.
[0021] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "setting" should be understood in a broad sense. For example, it can be fixedly connected and set, or detachably connected and set, or integrally connected and set. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0022] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.
[0023] Please refer to Figures 1-3 , an embodiment of the present utility model is: a rapid leveling device for Indocalamus leaf processing, including a chassis 1 and a fixing frame 4. The fixing frame 4 is fixedly installed on the upper surface of the chassis 1. A conveying mechanism 3 is arranged on the chassis 1, and a leveling mechanism 2 is arranged on the fixing frame 4;
[0024] The leveling mechanism 2 includes an adjusting frame 201 and a hydraulic cylinder 202. The hydraulic cylinder 202 is fixedly installed on the upper surface of the adjusting frame 201. A guide post 203 is fixedly installed on the adjusting frame 201. A guide block 204 is slidably connected to the guide post 203. A spring 205 is sleeved on the guide post 203. A first pressing roller 206 is rotatably connected to the guide block 204 through a bearing. When the adjusting frame 201 acts under the action of the hydraulic cylinder 202, the first pressing roller 206 and the second pressing roller 207 contact and press the Indocalamus leaf. When the downward pressure of the pressing roller is too large, it can play a certain pressure reducing role under the action of the spring 205, avoiding the problem that the Indocalamus leaf cracks due to excessive downward leveling force.
[0025] The hydraulic cylinder 202 is fixedly installed on the fixing frame 4. A through hole is opened on the fixing frame 4. A limiting rod 208 is fixedly installed on the adjusting frame 201. The limiting rod 208 penetrates through the inside of the through hole. The setting of the limiting rod 208 can play a role in limiting the adjusting frame 201.
[0026] The lower end of the spring 205 abuts against the upper surface of the guide block 204. A second pressing roller 207 is arranged inside the adjusting frame 201. The setting of the guide block 204 and the guide post 203 can play a role in limiting and guiding the first pressing roller 206.
[0027] Working principle: By starting the hydraulic cylinder 202 to push the adjusting frame 201 to move downward, the first pressing roller 206 and the second pressing roller 207 in the adjusting frame 201 contact and press the upper surface of the Indocalamus leaf. When the downward pressure of the pressing roller is too large, it can play a certain pressure reducing role under the action of the spring 205, avoiding the problem that the Indocalamus leaf cracks due to excessive downward leveling force.
[0028] Please refer to Figures 1-3 , on the basis of the above embodiment, in another embodiment of the present utility model, the conveying mechanism 3 includes a motor 301 and a first electric heating plate 307. The motor 301 is fixedly installed on the side of the chassis 1. The first electric heating plate 307 is fixedly installed on the chassis 1. The Indocalamus leaf can be preheated through the first electric heating plate 307.
[0029] The output end of the motor 301 is fixedly installed with a first conveying roller 305. One end of the first conveying roller 305 is fixedly installed with a first pulley 302. A belt 303 is drivingly connected to the first pulley 302. Through the arrangement of the first conveying roller 305, the bamboo leaves can be conveyed, and at the same time, the bamboo leaves can be leveled in cooperation with the first pressing roller 206.
[0030] The other end of the belt 303 is drivingly connected to a second pulley 304. A second conveying roller 306 is fixedly installed on the second pulley 304. A second electric heating plate 308 is fixedly installed on the chassis 1. The second electric heating plate 308 is located between the first conveying roller 305 and the second conveying roller 306 on the chassis 1. Through the arrangement of the second electric heating plate 308, the bamboo leaves can be heated to make it easier to shape. During the conveying process of the bamboo leaves, the first electric heating plate 307 and the second electric heating plate 308 are used to preheat the bamboo leaves, so that the two pressing rollers and the two conveying rollers can roll and level the bamboo leaves better, further improving the practicability of the leveling device.
[0031] Working principle: Through the coordinated operation among the motor 301, the first pulley 302, the belt 303, the second pulley 304, the first conveying roller 305, the second conveying roller 306, the first electric heating plate 307 and the second electric heating plate 308, the motor 301 is started to drive the first conveying roller 305 and the second conveying roller 306 to rotate. In cooperation with the downward pressing of the first pressing roller 206 and the second pressing roller 207, the bamboo leaves can be conveyed. During the conveying process of the bamboo leaves, the first electric heating plate 307 and the second electric heating plate 308 are used to preheat the bamboo leaves, so that the two pressing rollers and the two conveying rollers can roll and level the bamboo leaves better, further improving the practicability of the leveling device.
[0032] It should be noted that for the convenience of control, in the above-mentioned embodiment, the leveling device is electrically controlled by setting a control switch. The above are all prior arts and not the main innovation points, so no detailed description will be given here.
[0033] The present invention provides a rapid leveling device for processing bamboo leaves. There are many methods and ways to specifically implement this technical solution. The above-mentioned is only the preferred embodiment of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and retouches can be made, and these improvements and retouches should also be regarded as the protection scope of the present invention. Each component not clearly defined in this embodiment can be realized by using the prior art.
Claims
1. A rapid leveling device for processing indigo leaves, comprising a base frame (1) and a fixing frame (4), characterized in that: The fixed frame (4) is fixedly mounted on the upper surface of the base frame (1); a conveying mechanism (3) is provided on the base frame (1); and a leveling mechanism (2) is provided on the fixed frame (4); The leveling mechanism (2) comprises an adjusting frame (201) and a hydraulic cylinder (202), wherein the hydraulic cylinder (202) is fixedly mounted on the upper surface of the adjusting frame (201), a guide column (203) is fixedly mounted on the adjusting frame (201), a guide block (204) is slidably connected to the guide column (203), a spring (205) is sleeved on the guide column (203), and a first pressing roller (206) is rotatably connected to the guide block (204) via a bearing; The hydraulic cylinder (202) is fixedly mounted on a fixing frame (4), a through hole is provided on the fixing frame (4), a limiting rod (208) is fixedly mounted on the adjusting frame (201), and the limiting rod (208) passes through the interior of the through hole; The lower end of the spring (205) abuts against the upper surface of the guide block (204), and a second pressing roller (207) is arranged inside the adjustment frame (201).
2. The rapid leveling device for processing indigo leaves according to claim 1, characterized in that: The conveying mechanism (3) comprises a motor (301) and a first electric heating plate (307); the motor (301) is fixedly mounted on a side of the base frame (1); and the first electric heating plate (307) is fixedly mounted on the base frame (1).
3. The rapid leveling device for processing indigo leaves according to claim 2, characterized in that: A first conveying roller (305) is fixedly mounted on the output end of the motor (301), a first belt pulley (302) is fixedly mounted on one end of the first conveying roller (305), and a belt (303) is transmission-connected to the first belt pulley (302).
4. The rapid leveling device for processing indigo leaves according to claim 3 is characterized in that: The other end of the belt (303) is drivingly connected to a second pulley (304), a second conveying roller (306) is fixedly mounted on the second pulley (304), a second electric heating plate (308) is fixedly mounted on the base frame (1), and the second electric heating plate (308) is located between the first conveying roller (305) and the second conveying roller (306) on the base frame (1).
Citation Information
Patent Citations
Shaping device for processing chequer-shaped indocalamus leaves
CN217803486U