Roller kiln cover taking mechanism

By disassembly setting the translation drive unit and the vertical drive unit in the roller kiln cover removal mechanism to form independent horizontal and vertical drive units, the problem of insufficient stability of a single drive unit is solved, and the stability and efficiency of the overall mechanism are improved.

CN222887494UActive Publication Date: 2025-05-20CHANGZHOU CHUANGMING CHAODIAN MATERIAL TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421930624.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-10
Publication Date
2025-05-20
Estimated Expiration
2034-08-10

AI Technical Summary

Technical Problem

The individual drive unit of the roller kiln cover removal mechanism is insufficient instability, resulting in high correlation of the overall mechanism and affecting efficiency.

Method used

A roller kiln cover removal mechanism is designed, and the translation drive unit and the vertical drive unit are arranged separately through the installation plate to form independent driving units in two different directions horizontal and vertical directions, reducing the overall correlation and improving the stability of a single driving unit.

Benefits of technology

Through the design of split-body arrangement, the correlation of the overall mechanism is reduced, the stability of the single drive unit is improved, and the efficient operation of the cover removal mechanism is ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222887494U_ABST
    Figure CN222887494U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of roller kilns, in particular to a cover taking mechanism of a roller kiln. The embodiment of the utility model provides a roller kiln cover taking mechanism which comprises an installation plate, a translation driving unit and a vertical driving unit, the translation driving unit and the vertical driving unit are arranged in a split mode, the vertical driving unit is installed on the installation plate, and a clamping assembly is installed at the movable end of the vertical driving unit. And the movable end of the translation driving unit is connected with the mounting plate. The translation driving unit and the vertical driving unit are arranged in a split mode, namely, independent driving units in the horizontal direction and the vertical direction are formed, so that the overall relevance is reduced, and then the stability of the single driving unit is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of roller kilns, and particularly relates to a cover-taking mechanism for a roller kiln. Background Art

[0002] A roller kiln, namely an archless kiln, is a tunnel kiln with a long and narrow cross-section. It consists of a series of rollers arranged in parallel and crossing the cross-section of the working channel of the kiln to form a "roller track". The products are placed on the roller track and conveyed into the kiln as the rollers rotate, and the firing process is completed in the kiln. During the firing process, to prevent the damage and pollution of the green body and glaze surface by gases and harmful substances, the materials are placed in a container made of refractory materials for roasting, and this container is called a sagger.

[0003] After the sagger is subjected to high-temperature treatment in the furnace body, the sagger cover needs to be removed, and then the materials in the sagger are extracted by vacuum. In the related art, the cover-taking mechanism generally has a high degree of integration, which is beneficial to reducing the volume of the mechanism and improving the efficiency. However, the overall mechanism has a high degree of correlation, resulting in a decrease in the stability of a single driving unit, and the driving unit is a driving mechanism that performs linear motion in one direction.

[0004] Therefore, it is urgent to design a cover-taking mechanism for a roller kiln to solve the technical problem of insufficient stability of a single driving unit. Content of the Utility Model

[0005] The purpose of the utility model is to provide a cover-taking mechanism for a roller kiln to solve the above problems.

[0006] To achieve the above purpose, an embodiment of the utility model provides a cover-taking mechanism for a roller kiln, including: a mounting plate, a translation driving unit and a vertical driving unit which are separately arranged, the vertical driving unit is mounted on the mounting plate, and a clamping component is mounted on the movable end of the vertical driving unit;

[0007] The movable end of the translation driving unit is connected to the mounting plate.

[0008] Further, the moving direction of the movable end of the translation driving unit is horizontally arranged;

[0009] The moving direction of the movable end of the vertical driving unit is vertically arranged.

[0010] Further, the clamping component is provided with a plurality of guide rods, and the guide rods are slidably connected to the mounting plate;

[0011] The guide rods are arranged in parallel with the movable end of the vertical driving unit.

[0012] Further, a plurality of linear bearings are mounted on the mounting plate, and the linear bearings are sleeved on the corresponding guide rods.

[0013] Further, the number of the guide rods is 4.

[0014] Furthermore, the clamping component includes a clamping cylinder and a plurality of clamping jaws, and the clamping jaws are uniformly arranged along the axial direction of the clamping cylinder;

[0015] The movable end of the clamping cylinder is connected to each clamping jaw.

[0016] Furthermore, the outer surface of the clamping jaw has an oxide layer.

[0017] Furthermore, the translation driving unit is a retracting cylinder.

[0018] Furthermore, the vertical driving unit is a driving cylinder.

[0019] Compared with the prior art, the embodiment of the present utility model has the following beneficial effects: By separately arranging the translation driving unit and the vertical driving unit through the mounting plate (1), that is, forming independent driving units in two different horizontal and vertical directions of the clamping component, to reduce the overall correlation, and further ensure the stability of a single driving unit. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0021] Figure 1 Shows a three-dimensional view of the cover-taking mechanism of the roller hearth kiln provided by the embodiment of the present utility model;

[0022] Figure 2 Shows a schematic diagram of the installation position of the linear bearing provided by the embodiment of the present utility model;

[0023] Figure 3 Shows a schematic diagram of the structure of the clamping component provided by the embodiment of the present utility model.

[0024] In the figure:

[0025] 1. Mounting plate; 11. Linear bearing;

[0026] 2. Translation driving unit;

[0027] 3. Vertical driving unit;

[0028] 4. Clamping component; 41. Guide rod; 42. Support plate; 43. Clamping cylinder; 44. Clamping jaw. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0029] The present utility model will now be further described in detail with reference to the drawings. These drawings are all simplified schematic diagrams, only illustrating the basic structure of the present utility model in a schematic manner, so they only show the components related to the present utility model.

[0030] In the related art, the mechanism for removing the lid of a roller hearth kiln generally has a high degree of integration, which is beneficial to reducing the volume of the mechanism and improving efficiency. However, the high correlation of the overall mechanism results in a decrease in the stability of a single drive unit.

[0031] To solve the above problems, as Figure 1 shown, at least one embodiment provides a lid-removing mechanism for a roller hearth kiln, including: a mounting plate 1, on which a translation drive unit 2 and a vertical drive unit 3 are separately arranged. The translation drive unit 2 is fixedly installed inside the whole roller hearth kiln equipment, and its movable end is connected to the mounting plate 1, and the moving direction of the movable end of the translation drive unit 2 is horizontally arranged. The translation drive unit 2 is used to drive the lid-removing mechanism of the roller hearth kiln to move horizontally along the moving direction of its movable end. The moving direction of the movable end of the vertical drive unit 3 is vertically arranged, and a clamping component 4 is installed at the movable end of the vertical drive unit 3. The vertical drive unit 3 is used to drive the clamping component 4 to move vertically along the moving direction of its movable end, and the clamping component 4 is used to clamp the sagger lid. Optionally, the translation drive unit 2 is a retracting cylinder, and the vertical drive unit 3 is a driving cylinder. The above setting separately arranges the translation drive unit 2 and the vertical drive unit 3, that is, forms two independent drive units in horizontal and vertical directions, so as to reduce the overall correlation and further ensure the stability of a single drive unit.

[0032] To achieve the effect of the clamping component 4 clamping the sagger lid, as Figure 3 shown, in at least one embodiment, the clamping component 4 has a plurality of guide rods 41, the guide rods 41 are slidably connected to the mounting plate 1, and are arranged parallel to the movable end of the vertical drive unit 3, that is, vertically arranged. The guide rods 41 can ensure that the clamping component 4 moves vertically under the drive of the vertical drive unit 3 without deviation. To reduce the frictional resistance when the guide rods 41 move, as Figure 2 shown, a plurality of linear bearings 11 are installed on the mounting plate 1, and the linear bearings 11 are sleeved on the guide rods 41, which can reduce the frictional resistance when the guide rods 41 move. The guide rods 41 and the linear bearings 11 are in one-to-one correspondence, that is, one linear bearing 11 is sleeved on one guide rod 41. Preferably, the number of guide rods 41 is 4, so the number of linear bearings 11 is also 4, further enhancing the stability. The clamping component 4 further includes a clamping cylinder 43 and a plurality of clamping claws 44. The clamping cylinder 43 is used to drive the clamping claws 44 to expand and contract to clamp or release the sagger lid. The movable end of the clamping cylinder 43 is connected to each clamping claw 44, and the clamping claws 44 are uniformly arranged along the axis of the clamping cylinder 43 to ensure stability during clamping. The outer surface of the clamping claws 44 has an oxide layer, which prevents the clamping claws 44 from being contaminated and corroded when contacting the material during clamping the sagger lid, and extends the service life of the clamping claws 44.

[0033] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, various modifications and variations can be made to the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A roller kiln cover removal mechanism, characterized in that: include: Mounting plate (1); A clamping jaw drive assembly, comprising a clamping assembly (4), and a translation drive unit (2) and a vertical drive unit (3) which are arranged on a mounting plate (1) and are arranged separately; The vertical drive unit (3) is installed on the mounting plate (1) to lift the clamping assembly (4) and move it up and down; the translation drive unit (2) is arranged on the mounting plate (1) and is used to drive the mounting plate to translate, thereby driving the clamping assembly (4) to translate.

2. The roller kiln cover removal mechanism according to claim 1, characterized in that: The clamping assembly (4) is provided with a plurality of guide rods (41), and the guide rods (41) are slidably connected to the mounting plate (1); The guide rod (41) is arranged parallel to the movable end of the vertical drive unit (3).

3. The roller kiln cover removal mechanism according to claim 2, characterized in that: A plurality of linear bearings (11) are mounted on the mounting plate (1), and the linear bearings (11) are sleeved on corresponding guide rods (41).

4. The roller kiln cover removal mechanism according to claim 3, characterized in that: The number of the guide rods (41) is four.

5. The roller kiln cover removal mechanism according to claim 1, characterized in that: The clamping assembly (4) comprises a clamping cylinder (43) and a plurality of clamping claws (44), wherein the clamping claws (44) are evenly arranged along the axial direction of the clamping cylinder (43); The movable end of the clamping cylinder (43) is connected to each clamping claw (44).

6. The roller kiln cover removal mechanism according to claim 1, characterized in that: The outer surface of the clamping jaw (44) has an oxide layer.

7. The roller kiln cover removal mechanism according to claim 1, characterized in that: The translation drive unit (2) is a moving cylinder.

8. The roller kiln cover removal mechanism according to claim 1, characterized in that: The vertical driving unit (3) is a driving cylinder.