Ultrasonic treatment device for oat processing

Abstract

The utility model discloses an ultrasonic treatment device for oat processing, which belongs to the field of oat processing and mainly comprises a storage hopper arranged on a support; the supporting disc is movably mounted in the bracket through a support and is driven by the ultrasonic generator to vibrate; the feeding assembly is arranged between the supporting disc and the discharging port of the storage hopper and used for conducting vibration conveying on the materials falling into the storage hopper and adjusting the discharging speed and the discharging amount. According to the processing device, the ultrasonic generator is mainly used for driving the feeding assembly on the supporting disc to conduct high-frequency vibration, uniform conveying of oats can be achieved, meanwhile, the microstructure of the oats can be improved through the air gasification effect and the mechanical shearing effect of ultrasonic waves, bound active ingredients are activated, and the nutrition and health care effects of the oats are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of oat processing, in particular to an ultrasonic processing device for oat processing. Background Art

[0002] Oats are a low-sugar, high-nutrition, high-energy food. Oats are finely processed into oatmeal / flakes, making them more convenient to eat and improving the taste, making them a popular health food. The dietary fiber in them has many biological functions that are beneficial to health. It can reduce the low-density fat protein of triglycerides, promote the excretion of cholesterol, prevent and treat diabetes, and help reduce the occurrence of vascular complications of diabetes; it can relieve constipation and clean the intestines, which is very helpful for patients with habitual constipation; oatmeal is a low-calorie food, which is easy to produce a sense of fullness after being eaten by the human body, and long-term consumption has a weight loss effect. In addition, oats are rich in vitamins B1, B2, E, folic acid, etc., which can improve blood circulation and relieve the pressure brought by life and work; the minerals contained in them, such as calcium, phosphorus, iron, zinc, manganese, etc., also have the effect of preventing osteoporosis, promoting wound healing, and preventing anemia. Therefore, the annual sales of oats are very large and have great growth potential.

[0003] However, in oats, β-glucan is tightly wrapped with cellulose, hemicellulose and other substances to form the cell wall of the oat subaleurone layer, which has a tough, inert and rough texture and cannot be eaten directly. Utility Model Content

[0004] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides an ultrasonic processing device for oat processing, which performs ultrasonic vibration processing on oats through an ultrasonic generator, and utilizes the aeration and mechanical shearing effect of ultrasound to improve the microstructure of oats, activate the bound active ingredients, and improve the nutritional and health effects of oats. At the same time, the processing device can vibrate and convey oat flakes, which is convenient for automated processing, and the feeding amount and feeding speed can be adjusted during processing.

[0005] The utility model is implemented by constructing an ultrasonic processing device for oat processing, comprising a storage hopper arranged on a bracket;

[0006] The support plate is movably mounted in the bracket through a support and is driven to vibrate by an ultrasonic generator;

[0007] The feeding assembly is arranged between the support plate and the discharge port of the storage hopper and is used for vibrating and conveying the material dropped from the storage hopper and adjusting the feeding speed and feeding amount.

[0008] Specifically, the bottom of the support plate is rotatably mounted on the support seat through a rotating shaft to maintain an inclined setting, and an elastic member is further provided between the support seat and the support plate.

[0009] Specifically, the feeding assembly specifically includes a feeding trough plate, a screening frame and a discharge baffle. The feeding trough plate is fixed on the support plate and is provided with several slots which are consistent with the inclination direction of the support plate. The screening frame is fixed on the feeding trough plate and is provided with a slag discharge port on the side. The discharge baffle is movably connected between the screening frame and the discharge port of the storage hopper.

[0010] Specifically, one end of the discharge baffle is hinged on the outer side surface of the discharge port of the storage hopper, and the bottom of the discharge baffle is connected to the screening frame through an adjustment component, and the angle between the discharge baffle and the discharge port of the storage hopper can be adjusted by the adjustment component.

[0011] Specifically, the adjustment assembly includes an adjustment rod and a support rod, one end of the adjustment rod is threadedly connected to a mounting plate preset on the outer side of the screening frame, the other end of the adjustment rod is connected to the end of the support rod through a rotating connecting piece, and the other end of the support rod contacts the bottom of the discharge baffle.

[0012] Specifically, one end of the support rod is provided with a central hole for installing a rotating connecting piece, and the other end of the support rod is a cone that changes from large to small. A spherical head is provided on the conical end of the support rod, and the bottom of the discharge baffle is provided with a slot that remains parallel to the feeding direction. The spherical head at the end of the support rod is clamped in the slot and moves linearly along the length direction of the slot.

[0013] The utility model has the following beneficial effects:

[0014] Firstly, the processing device can facilitate ultrasonic vibration transportation of the falling oats by setting a support plate and a feeding assembly that vibrates through an ultrasonic generator under the storage hopper, thereby breaking the cell walls of the oats during the vibration process and improving the microstructure of the oats, thereby ensuring that various nutrients in the oats can be absorbed during consumption and improving the nutritional and health benefits of the oats.

[0015] Secondly, the processing device can not only directly separate the large particles of impurities mixed in the oats by configuring the feeding components as a feeding trough plate and a screening frame, but also, through the slots in the feeding trough plate, it is convenient for the oat flakes to collide with the inner wall of the slot during the vibration conveying process, thereby further breaking the cell wall and facilitating the direct absorption of various nutrients in the oats.

[0016] Finally, the processing device can evenly guide the fallen oats into the screening frame for ultrasonic vibration transportation by setting a discharge baffle between the screening frame and the storage hopper, and the angle between the discharge baffle and the bottom of the storage hopper can be adjusted, so that the discharge speed and discharge amount can be adjusted, which is convenient for homogenizing the oats with ultrasonic vibration. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the specific implementation of the present invention, they are used to explain the present invention, but do not constitute any limitation to the present invention. In the accompanying drawings:

[0018] Figure 1 It is a structural schematic diagram of the utility model;

[0019] Figure 2 yes Figure 1 Schematic diagram of the main viewing direction;

[0020] Figure 3 It is a structural schematic diagram of another viewing angle in the utility model;

[0021] Figure 4 It is a structural schematic diagram of the utility model when the discharge baffle is lifted upward from another perspective;

[0022] Figure 5 It is a schematic diagram of the connection structure of the support plate, the feeding trough plate and the screening frame in the utility model;

[0023] Figure 6 yes Figure 5 A schematic diagram of the structure from another perspective;

[0024] Figure 7 It is a schematic diagram of the connection structure between the adjustment component and the discharge baffle in the utility model;

[0025] In the figure: 1. bracket; 2. storage hopper; 3. support; 4. support plate; 5. feed trough plate; 6. screening frame; 7. support rod; 8. discharge baffle; 9. adjustment rod; 10. ultrasonic generator. DETAILED DESCRIPTION

[0026] The technical solution of the present invention is further specifically described below through specific embodiments in combination with the accompanying drawings; it should be understood that the specific implementation methods described herein are only used to illustrate and explain the present invention, and are not intended to limit the present invention in any way; the accompanying drawings in the present invention are only used to assist in the description of the embodiments and to facilitate understanding, and are not intended to limit the present invention in any way.

[0027] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them, and are not used to limit the conditions under which the present invention can be implemented. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0028] As described in the background art, the β-glucan in oats is tightly wrapped with cellulose, hemicellulose and other substances to form the cell wall of the oat subaleurone layer, which has a tough, inert and rough texture and cannot be eaten directly, resulting in a huge waste of nutrients.

[0029] For the reasons stated above, please refer to the attached Figure 1 -Attached Figure 4 The utility model provides an ultrasonic processing device for oat processing, comprising a storage hopper 2, which is arranged on a bracket 1;

[0030] The support plate 4 is movably mounted in the bracket 1 through the support 3 and is driven to vibrate by the ultrasonic generator 10;

[0031] The feeding assembly is arranged between the support plate 4 and the discharge port of the storage hopper 2 and is used for vibrating and conveying the material dropped from the storage hopper 2 and adjusting the feeding speed and the feeding amount.

[0032] Furthermore, the ultrasonic generator can refer to the existing ultrasonic oscillator, and its specific principle will not be described in detail.

[0033] Please refer to the attached Figure 2 Specifically, the bottom of the support plate 4 is rotatably mounted on the support 3 through a rotating shaft to maintain an inclined setting, and an elastic member is also provided between the support 3 and the support plate 4.

[0034] By the attached Figure 2 It can be seen that there are two groups of supports, which are symmetrically arranged at the bottom of both sides of the support plate 4. A rod body passing through the supports is arranged at the bottom of the support plate 4. The first rod body passes through one group of supports to keep rotating, and the second rod body passes through another group of supports to keep rotating and moving up and down a small amount. An elastic member is arranged between the support where the second rod body is located and the bottom of the support plate 4. When the ultrasonic generator 10 drives the support plate 4 to vibrate at a higher frequency, the second rod body can move up and down in the support, thereby realizing ultrasonic vibration.

[0035] Please attach Figure 2 , Attachment Figure 3 , Attachment Figure 5 and attached Figure 6 Specifically, the feeding assembly specifically includes a feeding trough plate 5, a screening frame 6 and a discharge baffle 8. The feeding trough plate 5 is fixed on the support plate 4 and is provided with several notches which are consistent with the inclination direction of the support plate 4. The screening frame 6 is fixed on the feeding trough plate 5 and is provided with a slag discharge port on the side. The discharge baffle 8 is movably connected between the screening frame 6 and the discharge port of the storage hopper 2.

[0036] According to the technical features described in the previous paragraph, a slot is opened on the feeding chute plate which is consistent with the inclination direction of the support plate to facilitate the oats to fall into the slot for vibration transportation, and also to collide with the inner wall of the slot to break the cell wall. A screening frame is set above the feeding chute plate to facilitate the screening of impurities and separation.

[0037] Please attach Figure 2 , Attachment Figure 3 and attached Figure 4 Specifically, one end of the discharge baffle 8 is hinged on the outer side surface of the discharge port of the storage hopper 2, and the bottom of the discharge baffle 8 is connected to the screening frame 6 through an adjusting component, and the angle between the discharge baffle 8 and the discharge port of the storage hopper 2 can be adjusted by the adjusting component.

[0038] Please attach Figure 6 and attached Figure 7 Specifically, the adjustment assembly includes an adjusting rod 9 and a support rod 7. One end of the adjusting rod 9 is threadedly connected to a mounting plate preset on the outer side of the screening frame 6. The other end of the adjusting rod 9 is connected to the end of the support rod 7 through a rotating connecting piece. The other end of the support rod 7 contacts the bottom of the discharge baffle 8.

[0039] According to the technical features described in the previous paragraph, the height of the top can be adjusted by threading the adjusting rod onto the outer side of the screening frame. Combined with the support rod rotatably installed on the top, the discharge baffle can be lifted up to adjust the angle between the discharge baffle and the bottom of the storage hopper, thereby adjusting the discharge amount and speed, and facilitating the even falling of oats for ultrasonic vibration.

[0040] Please refer to the attached Figure 7 Specifically, one end of the support rod 7 is provided with a central hole for installing a rotating connecting piece, and the other end of the support rod 7 is a cone that changes from large to small. A spherical head is provided on the conical end of the support rod 7, and the bottom of the discharge baffle 8 is provided with a slot that is parallel to the feeding direction. The spherical head at the end of the support rod 7 is clamped in the slot and moves linearly along the length direction of the slot.

[0041] According to the technical features described in the previous paragraph, the slot at the lower end of the discharge baffle and the spherical head at the end of the support rod are provided to facilitate limiting the discharge baffle, thereby preventing the discharge baffle from moving upward and causing noise due to the vibration of the support rod during ultrasonic vibration, and according to this connection method, the discharge baffle can be driven to vibrate conveniently during the ultrasonic vibration process, thereby facilitating uniform material dropping.

[0042] When the processing device is in use, the adjusting rod 9 is rotated to a suitable height in advance, the discharge baffle 8 is kept at a suitable inclination, and then the ultrasonic generator 10 is started to drive the feeding assembly to vibrate at a high frequency, and then oats are put into the storage hopper 2. Under the action of gravity, the oats fall on the discharge baffle 8 and pass through the gap between the bottom of the storage hopper 2 and the discharge baffle 8, and then fall into the screening frame 6 for screening and separation, and finally pass through the screening frame 6 and fall into the notch of the feeding trough plate 5. In the notch, the oats move up and down due to ultrasonic vibration to break the cell wall, and finally are discharged from the end of the feeding trough plate 5 to complete the ultrasonic treatment.

[0043] The above description is a detailed description of the preferred feasible embodiment of the utility model, but the embodiment is not used to limit the scope of the patent application of the utility model. All equivalent changes or modified changes completed under the technical spirit suggested by the utility model should fall within the patent scope covered by the utility model.

Claims

1. An ultrasonic treatment device for oat processing, characterized in that: include A storage hopper is arranged on the bracket; The support plate is movably mounted in the bracket through a support and is driven to vibrate by an ultrasonic generator; The feeding assembly is arranged between the support plate and the discharge port of the storage hopper and is used for vibrating and conveying the material dropped from the storage hopper and adjusting the feeding speed and feeding amount.

2. The ultrasonic treatment device for oat processing according to claim 1, characterized in that: The bottom of the support plate is rotatably mounted on the support seat through a rotating shaft to maintain an inclined setting, and an elastic member is also arranged between the support seat and the support plate.

3. The ultrasonic treatment device for oat processing according to claim 2, characterized in that: The feeding assembly specifically includes a feeding trough plate, a screening frame and a discharge baffle. The feeding trough plate is fixed on the support plate and is provided with several notches which are consistent with the inclination direction of the support plate. The screening frame is fixed on the feeding trough plate and is provided with a slag discharge port on the side. The discharge baffle is movably connected between the screening frame and the discharge port of the storage hopper.

4. The ultrasonic treatment device for oat processing according to claim 3, characterized in that: One end of the discharge baffle is hinged on the outer side surface of the discharge port of the storage hopper, and the bottom of the discharge baffle is connected to the screening frame through an adjustment component, and the angle between the discharge baffle and the discharge port of the storage hopper can be adjusted through the adjustment component.

5. The ultrasonic treatment device for oat processing according to claim 4, characterized in that: The adjustment assembly includes an adjustment rod and a support rod. One end of the adjustment rod is threadedly connected to a mounting plate preset on the outer side of the screening frame. The other end of the adjustment rod is connected to the end of the support rod through a rotating connecting piece. The other end of the support rod contacts the bottom of the discharge baffle.

6. The ultrasonic treatment device for oat processing according to claim 5, characterized in that: One end of the support rod is provided with a central hole for installing a rotating connecting piece, and the other end of the support rod is a cone that changes from large to small. A spherical head is provided on the conical end of the support rod. The bottom of the discharge baffle is provided with a slot that remains parallel to the feeding direction. The spherical head at the end of the support rod is clamped in the slot and moves linearly along the length direction of the slot.

Images