High-concentration sludge deodorization device
By using high-temperature roasting and activated carbon purification technologies in sludge treatment, the odor problem caused by excessive water content in sludge is solved, and the sludge deodorization and environmental improvement effects are achieved.
Patent Information
- Application Number
- CN202421744828.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-23
AI Technical Summary
In the existing sludge treatment technology, excessive water content of sludge leads to repeated fermentation, resulting in severe odor, affecting the production and living environment.
A high-concentration sludge deodorization device is designed, including a drying cylinder and a water shower tower. The sludge is roasted at high temperature through a high-temperature heater to remove moisture, and the gas is purified by using a smoke collecting pipe, a water shower tower and activated carbon.
It effectively reduces the water content of the sludge, prevents fermentation, removes the odor of the sludge, and improves the production and living environment.
Smart Images
Figure CN222889646U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge odor treatment, in particular to a high-concentration sludge deodorizing device. Background Art
[0002] Sludge is a solid sediment produced during the treatment of water and sewage. Sludge usually has the following characteristics: Complex composition: It contains a variety of components such as organic matter, inorganic matter, microorganisms, heavy metals, etc. Organic matter may include bacteria, algae, protein, carbohydrates, etc.; inorganic matter includes silt, minerals, etc.; heavy metals may come from industrial wastewater. High water content: Generally between 75% and 99%, which makes it bulky and difficult to transport and handle. Odor: Due to the decomposition products and microorganisms of organic matter, it often emits an unpleasant odor. Potential pollution: If not properly treated and disposed of, the harmful substances in it may pose a threat to the environment and human health, such as contaminating soil and groundwater. Common methods for the treatment and disposal of sludge include: Concentration and dehydration: Reduce the water content of sludge and reduce its volume. Digestion: Reduce the content of organic matter through anaerobic or aerobic digestion. Incineration: Burn the sludge at high temperature to achieve reduction and harmlessness. Land use: In compliance with relevant standards, the treated sludge is used for agriculture or gardening.
[0003] Sludge deodorization equipment usually consists of the following main structural parts: Intake system: used to collect sludge gas containing odor, usually including pipes, ventilators and air inlets. The ventilator provides power to draw the odor into the deodorization device. Filter unit: may include primary filter and medium filter, used to remove large particle impurities and some dust in the gas, and protect the subsequent processing components. Chemical scrubber: contains chemical scrubbing liquid, such as acid and alkali solution. When the gas passes through the scrubber, some water-soluble pollutants and acidic or alkaline gases react chemically with the scrubbing liquid and are removed. Biological treatment unit: common ones are biofilter or biotrickling filter. Filled with specific microbial carriers, microorganisms grow and reproduce in a suitable environment, and decompose and transform the organic components in the odor as nutrients. Activated carbon adsorption tower: filled with activated carbon, using the adsorption properties of activated carbon to adsorb the remaining odor molecules and trace pollutants, and further purify the gas. Exhaust system: composed of exhaust pipe and exhaust fan, discharge the treated qualified gas into the atmosphere. Control system: includes sensors, controllers and actuators. The sensors monitor the concentration, temperature, humidity and other parameters of the intake air, and the controller adjusts the operating parameters of the device according to these parameters, such as the fan speed, washing liquid flow, etc., to ensure the efficient and stable operation of the device. Shell and bracket: provide support and protection for the entire device, usually made of metal materials and anti-corrosion treatment.
[0004] The existing sludge is piled up in a huge volume after treatment, which causes the odor generated by the large amount of accumulated sludge, seriously affecting the production environment of the workshop and the surrounding living environment. In addition, the water content in the sludge is too high, which easily causes the sludge to ferment repeatedly and continuously produce odor, making it impossible to reduce the odor of the sludge. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a high-concentration sludge deodorization device, which aims to improve the problems in the prior art that the sludge accumulated in the sludge odor treatment process has too high water content and the sludge odor affects the production and living environment of the workshop.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-concentration sludge deodorization device, comprising a drying cylinder and a water shower tower, the middle part of the left end of the drying cylinder is rotatably connected to a stirring shaft, a plurality of stirring rods are fixedly connected to the outer triangle of the stirring shaft at equal distances from left to right, a stirring scraper is fixedly connected to the top of the stirring rod, a heating component is arranged inside the drying cylinder, a smoke collecting pipe is fixedly connected to the middle part of the top of the drying cylinder, a smoke conveying pipe is fixedly connected to the middle part of the top of the smoke collecting pipe, a smoke exhaust pipe is fixedly connected to the top of the outer rear end of the water shower tower, a smoke exhaust net is fixedly connected to the middle part of the top of the smoke exhaust pipe, activated carbon blocks are filled in the smoke exhaust net, a water distribution pipe is fixedly connected to the top of the inner side of the water shower tower, water distribution nozzles are fixedly connected to the bottom of the water distribution pipe at equal distances, circulating water pipes are fixedly connected to the middle part of the top and the middle part of the bottom of the water shower tower, and a circulating water pump is fixedly connected to the bottom of the outer side of the circulating water pipe.
[0007] As a further description of the above technical solution:
[0008] A feed inlet is fixedly connected to the left portion of the top of the drying cylinder, and a discharge trough is fixedly connected to the right portion of the bottom of the front end of the drying cylinder.
[0009] As a further description of the above technical solution:
[0010] The heating assembly includes a heating tube, a heating circulation tube, a heating fixed block, and a heating fixed frame, which are used for sludge drying and heating. The heating tube is arranged inside the stirring shaft, and the heating fixed block is fixedly connected to the left and middle parts of the inner side of the heating tube. The heating circulation tube is evenly distributed inside the heating fixed block, and the heating fixed frame is fixedly connected to the right end of the heating circulation tube.
[0011] As a further description of the above technical solution:
[0012] The top pipe of the smoke exhaust net is fixedly connected with a rain cover.
[0013] As a further description of the above technical solution:
[0014] The four corners of the bottom end of the water shower tower are fixedly connected with water tower brackets.
[0015] As a further description of the above technical solution:
[0016] A rotating motor is fixedly connected to the middle of the left end of the stirring shaft, and a motor frame is fixedly connected to the middle of the bottom end of the rotating motor.
[0017] As a further description of the above technical solution:
[0018] The four corners of the bottom end of the drying cylinder are fixedly connected with drying legs.
[0019] As a further description of the above technical solution:
[0020] A liquid replenishing port is fixedly connected to the middle and lower part of the right end of the outer side of the water shower tower.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the sludge is roasted at high temperature by a high temperature heater to remove the moisture inside the sludge, so that the sludge cannot be fermented again when it is piled up to produce odor.
[0023] 2. In the utility model, the water vapor and gas evaporated from the sludge are collected and processed through a smoke collecting pipe, and then purified and absorbed through a water shower tower, and the residual gas is purified using an activated carbon adsorption block. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a three-dimensional diagram of a high-concentration sludge deodorization device proposed by the utility model;
[0025] Figure 2 This is a structural schematic diagram of a drying mechanism of a high-concentration sludge deodorization device proposed by the utility model;
[0026] Figure 3 This is a schematic diagram of the structure of a stirring mechanism of a high-concentration sludge deodorization device proposed by the utility model;
[0027] Figure 4 This is a schematic diagram of the explosion structure of a heating component of a high-concentration sludge deodorization device proposed by the utility model;
[0028] Figure 5 This is a structural schematic diagram of a water shower tower of a high-concentration sludge deodorization device proposed by the utility model;
[0029] Figure 6 The utility model discloses a schematic diagram of the structure of a water shower assembly of a high-concentration sludge deodorization device.
[0030] Legend:
[0031] 1. Drying cylinder; 2. Feed inlet; 3. Rotating motor; 4. Motor frame; 5. Stirring scraper; 6. Stirring rod; 7. Heating component; 8. Drying legs; 9. Discharge chute; 10. Smoke collecting pipe; 11. Smoke conveying pipe; 12. Water shower tower; 13. Water distribution pipe; 14. Circulating water pipe; 15. Circulating water pump; 16. Liquid replenishment port; 17. Smoke exhaust pipe; 18. Smoke exhaust net; 19. Rain cover; 20. Water tower bracket; 21. Heating pipe; 22. Heating circulation pipe; 23. Heating fixing block; 24. Heating fixing frame; 25. Stirring shaft. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] Reference Figure 1-Figure 4 The utility model provides an embodiment: a high-concentration sludge deodorizing device, including a drying cylinder 1 and a water shower tower 12. The middle part of the left end of the drying cylinder 1 is rotatably connected with a stirring shaft 25. A plurality of stirring rods 6 are fixedly connected to the outer triangle of the stirring shaft 25 at equal distances from left to right. A stirring scraper 5 is fixedly connected to the top of the stirring rod 6. A heating component 7 is arranged inside the drying cylinder 1. The heating component 7 includes a heating pipe 21, a heating circulation pipe 22, a heating fixed block 23, and a heating fixed frame 24, which are used for drying and heating sludge. A heating pipe 21 is arranged inside the stirring shaft 25. The left and middle inner parts of the heating pipe 21 are provided with a heating pipe 21. A heating fixed block 23 is fixedly connected to the drying cylinder 1, and a heating circulation pipe 22 is evenly distributed on the inner side of the heating fixed block 23. A heating fixed frame 24 is fixedly connected to the right end of the heating circulation pipe 22. The worker adds the sludge into the drying cylinder 1 through the feed port 2, and then starts the rotating motor 3 to drive the stirring shaft 25, so that the stirring scraper 5 on the stirring rod 6 on the stirring shaft 25 can evenly stir the sludge in the drying cylinder 1. By connecting the power supply, the heating circulation pipe 22 is heated, which makes the heating pipe 21 produce high temperature, and the sludge in the drying cylinder 1 is heated at high temperature, so that the moisture in the sludge is evaporated at high temperature.
[0034] Reference Figure 1 and Figure 5-Figure 6A smoke collecting pipe 10 is fixedly connected to the middle of the top of the drying cylinder 1, a smoke conveying pipe 11 is fixedly connected to the middle of the top of the smoke collecting pipe 10, a smoke exhaust pipe 17 is fixedly connected to the top of the outer rear end of the water shower tower 12, a smoke exhaust net 18 is fixedly connected to the middle of the top of the smoke exhaust pipe 17, and the smoke exhaust net 18 is filled with activated carbon blocks, a water distribution pipe 13 is fixedly connected to the top of the inner side of the water shower tower 12, and a water distribution nozzle is fixedly connected to the bottom of the water distribution pipe 13 at an equidistant distance, and a circulating water pipe 14 is fixedly connected to the middle of the top and the middle of the bottom of the water shower tower 12, and the circulating water pipe A circulating water pump 15 is fixedly connected to the bottom of the outer side of 14. The evaporated water is collected through the smoke collecting pipe 10 and transported to the water shower tower 12 through the smoke conveying pipe 11. Subsequently, the circulating water pump 15 pumps the deodorant through the circulating water pipe 14 to the water distribution pipe 13. The deodorant is evenly sprayed through the water distribution nozzle on the water distribution pipe 13 to decompose and deodorize the water evaporated from the sludge. The residual odor is discharged through the smoke exhaust pipe 17. During the discharge, the residual odor is purified and absorbed by the activated carbon filler in the smoke exhaust net 18.
[0035] Reference Figure 1 and Figure 5 The left part of the top of the drying cylinder 1 is fixedly connected with a feed port 2, the right side of the bottom front end of the drying cylinder 1 is fixedly connected with a discharge chute 9, the top pipe of the smoke exhaust net 18 is fixedly connected with a rain cover 19, the four corners of the bottom end of the water shower tower 12 are fixedly connected with water tower brackets 20, the middle part of the left end of the stirring shaft 25 is fixedly connected with a rotating motor 3, the middle part of the bottom end of the rotating motor 3 is fixedly connected with a motor bracket 4, the four corners of the bottom end of the drying cylinder 1 are fixedly connected with drying legs 8, and the middle and lower part of the right end of the outer side of the water shower tower 12 is fixedly connected with a liquid replenishment port 16. Workers add microbial decomposition deodorant to the water shower tower 12 through the liquid replenishment port 16, and the dried sludge is discharged through the discharge chute 9 for recycling and processing.
[0036] Working principle: The worker adds the sludge into the drying cylinder 1 through the feed port 2, and then starts the rotating motor 3 to drive the stirring shaft 25, so that the stirring scraper 5 on the stirring rod 6 on the stirring shaft 25 evenly stirs the sludge in the drying cylinder 1. By connecting the power supply, the heating circulation pipe 22 is heated, and the heating pipe 21 is prompted to produce high temperature, so as to heat the sludge in the drying cylinder 1 at high temperature, and evaporate the water in the sludge at high temperature. The evaporated water is collected by the smoke collecting pipe 10, and the water vapor is collected by the smoke conveying pipe 11. It is transported to the water shower tower 12, and workers add microbial decomposition deodorant to the water shower tower 12 through the liquid replenishment port 16. Subsequently, the circulating water pump 15 pumps the deodorant into the water distribution pipe 13 through the circulating water pipe 14, and the deodorant is evenly sprayed through the water distribution nozzle on the water distribution pipe 13 to decompose and deodorize the water evaporated from the sludge. The residual odor is discharged through the smoke exhaust pipe 17. During the discharge, the residual odor is purified and absorbed by the activated carbon filler in the smoke exhaust net 18, and the dried sludge is discharged through the discharge trough 9 for recycling and processing.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-concentration sludge deodorization device, comprising a drying cylinder (1) and a water shower tower (12), characterized in that: The middle of the left end of the drying cylinder (1) is rotatably connected to a stirring shaft (25), a plurality of stirring rods (6) are fixedly connected to the outer triangle of the stirring shaft (25) at equal intervals from left to right, the top of the stirring rod (6) is fixedly connected to a stirring scraper (5), a heating component (7) is arranged inside the drying cylinder (1), a smoke collecting pipe (10) is fixedly connected to the middle of the top of the drying cylinder (1), a smoke conveying pipe (11) is fixedly connected to the middle of the top of the smoke collecting pipe (10), and the outer rear end top of the water shower tower (12) is fixedly connected to the smoke collecting pipe (10). A smoke exhaust pipe (17) is fixedly connected to the top of the smoke exhaust pipe (17), a smoke exhaust net (18) is fixedly connected to the middle of the top of the smoke exhaust pipe (17), and the smoke exhaust net (18) is filled with activated carbon blocks. A water distribution pipe (13) is fixedly connected to the top of the inner side of the water shower tower (12), and water distribution nozzles are fixedly connected to the bottom of the water distribution pipe (13) at equal intervals. A circulating water pipe (14) is fixedly connected to the middle of the top and the middle of the bottom of the water shower tower (12), and a circulating water pump (15) is fixedly connected to the bottom of the outer side of the circulating water pipe (14).
2. A high-concentration sludge deodorization device according to claim 1, characterized in that: The left portion of the top end of the drying cylinder (1) is fixedly connected to a feed port (2), and the right portion of the bottom end of the drying cylinder (1) is fixedly connected to a discharge trough (9).
3. A high-concentration sludge deodorizing device according to claim 1, characterized in that: The heating assembly (7) comprises a heating tube (21), a heating circulation tube (22), a heating fixed block (23), and a heating fixed frame (24), and is used for drying and heating sludge. The heating tube (21) is arranged inside the stirring shaft (25), the heating fixed block (23) is fixedly connected to the left and middle parts of the inner side of the heating tube (21), the heating circulation tube (22) is evenly distributed inside the heating fixed block (23), and the right end of the heating circulation tube (22) is fixedly connected to the heating fixed frame (24).
4. A high-concentration sludge deodorizing device according to claim 1, characterized in that: The top end pipe of the smoke exhaust net (18) is fixedly connected with a rain cover (19).
5. A high-concentration sludge deodorization device according to claim 1, characterized in that: The four corners of the bottom end of the water shower tower (12) are all fixedly connected with water tower brackets (20).
6. A high-concentration sludge deodorizing device according to claim 1, characterized in that: A rotating motor (3) is fixedly connected to the middle of the left end of the stirring shaft (25), and a motor frame (4) is fixedly connected to the middle of the bottom end of the rotating motor (3).
7. A high-concentration sludge deodorization device according to claim 1, characterized in that: The four corners of the bottom end of the drying cylinder (1) are fixedly connected with drying legs (8).
8. A high-concentration sludge deodorizing device according to claim 1, characterized in that: A liquid replenishing port (16) is fixedly connected to the middle and lower part of the right end of the outer side of the water shower tower (12).