Automatic liquid preparation mechanism

By designing an automatic liquid dispensing mechanism, the water inlet solenoid valve and oil pump are controlled by liquid level and concentration sensors, the automatic liquid replenishment and liquid dispensing of emulsions is realized, solving the problem of large space and high manufacturing costs of traditional devices, and improving the liquid dispensing accuracy and system automation level.

CN222889745UActive Publication Date: 2025-05-23ZHEJIANG ZHONGMEI MACHINERY TECH
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Patent Information

Application Number
CN202421918527.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-05-23
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The traditional emulsion automatic proportioning device occupies a large space and has high manufacturing cost, making it difficult to meet the coal mine industry's demand for improving the accuracy of emulsion liquid distribution.

Method used

An automatic liquid dispensing mechanism is designed, including an emulsion tank, an electrically controlled box, an emulsified oil studio and an emulsified liquid studio, equipped with a water inlet solenoid valve, an oil pump and a circulation pump, and automatic liquid replenishment and liquid dispensing through liquid level sensors and concentration sensors.

Benefits of technology

Automatic rehydration and liquid dispensing of emulsions is realized, which improves liquid dispensing accuracy, reduces space occupation and manufacturing costs, and improves the automation level of the system.

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    Figure CN222889745U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic liquid preparation mechanism which comprises an emulsion box and an electric control box arranged on the emulsion box, the emulsion box comprises an emulsified oil working chamber and an emulsified oil working chamber which are arranged side by side, a liquid preparation mechanism is arranged outside the emulsified oil working chamber in an integrated mode, and the liquid preparation mechanism comprises a water inlet electromagnetic valve, an oil well pump and a circulating pump. A concentration sensor and a liquid level sensor which are used for detecting the internal medium concentration and the water level are arranged on the emulsified liquid working chamber, an oil pumping pipe of the oil well pump is communicated with the emulsified oil working chamber, and an oil inlet pipe of the oil well pump is used for supplementing oil to the emulsified liquid working chamber; the other end of the water inlet electromagnetic valve supplements water to the emulsion working chamber, the circulating pump is used for promoting medium flow in the emulsion working chamber so as to promote oil-water mixing, and the liquid distribution mechanism is integrally arranged on the emulsion box, so that the occupied space is reduced, and the structure is compact.
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Description

Technical Field

[0001] The utility model relates to the technical field of emulsion pump stations, in particular to an automatic liquid dispensing mechanism. Background Art

[0002] With the intelligent development of the existing coal mining industry, the accuracy of emulsion mixing is getting higher and higher. The traditional emulsion concentration detection is performed by an emulsion automatic mixing device to mix and supply the emulsion tank separately. The emulsion tank and the emulsion automatic mixing device are usually arranged side by side or in parallel, which occupies a large space, and the manufacturing cost of a separate emulsion automatic mixing device is relatively high. Utility Model Content

[0003] The purpose of the utility model is to overcome the shortcomings and deficiencies of the prior art and to provide an automatic liquid dispensing mechanism.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic liquid dispensing mechanism, including an emulsion tank, an electrical control box arranged on the emulsion tank, the emulsion tank including an emulsion oil studio and an emulsion liquid studio arranged side by side, a liquid dispensing mechanism is integrated outside the emulsion oil studio, the liquid dispensing mechanism includes a water inlet solenoid valve, an oil pump and a circulation pump, a concentration sensor and a liquid level sensor for detecting internal medium concentration and water level are arranged on the emulsion liquid studio, an oil suction pipe of the oil pump is connected to the emulsion oil studio, an oil inlet pipe of the oil pump is used to replenish oil to the emulsion liquid studio, one end of the water inlet solenoid valve is connected to a water source, and the other end of the water inlet solenoid valve replenishes water to the emulsion liquid studio, and the circulation pump is used to promote the flow of the medium in the emulsion liquid studio to promote oil-water mixing.

[0005] As a preferred technical solution of the utility model, the circulation pump is connected to the left side of the emulsion working room through a liquid extraction pipe, and the other end of the circulation pump is connected to the water inlet pipe on the right side of the emulsion working room through a hose.

[0006] As a preferred technical solution of the utility model, a adapter is provided on the side of the emulsion studio facing the liquid dispensing mechanism, and the adapter has a water inlet end directly or indirectly connected to the water inlet solenoid valve and an oil inlet end connected to the oil inlet pipe.

[0007] As a preferred technical solution of the utility model, a filter chamber connected to the adapter is provided on the emulsion studio, an opening is provided below the filter chamber, the filter chamber is located at the top of the emulsion studio, and a detachable filter screen is provided on the inner wall of the filter chamber.

[0008] As a preferred technical solution of the utility model, the filter chamber is a rectangular frame arranged on the inner wall of the emulsion working chamber.

[0009] As a preferred technical solution of the utility model, a detachable cover plate is provided on the top of the filter chamber.

[0010] As a preferred technical solution of the utility model, the filter screen is arranged obliquely, and the first support part and the second support part for supporting the filter screen are arranged on both sides of the inner wall of the filter chamber, and the first support part and the second support part are staggered in the vertical direction.

[0011] To sum up, the beneficial effects of the utility model are as follows: when the liquid level in the emulsion tank drops to the set low liquid level, the liquid level sensor sends a liquid replenishment signal to the electrical control box. After the electrical control box receives the signal, the water inlet solenoid valve is opened to replenish water into the emulsion tank. At the same time, the circulation pump is turned on to realize the flow of internal medium. The concentration sensor detects the concentration of the mixed liquid in the emulsion working room in real time. After the electrical control box receives the concentration signal, if the concentration is lower than the set low concentration value, it sends a start signal to the oil pump, starts the oil pump, replenishes oil into the emulsion working room, stops after a period of time, and then continues to detect the concentration until the concentration of the mixed liquid in the emulsion working room reaches the set high concentration value, completing a liquid replenishment and liquid preparation procedure. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the front side of the utility model;

[0013] Figure 2 It is a top view of the utility model;

[0014] Figure 3 yes Figure 2 Enlarged view of part A;

[0015] Figure 4 It is a structural schematic diagram of the interior of the filter chamber in the utility model.

[0016] Figure numerals: 1. emulsion tank; 2. electric control box; 3. emulsified oil working room; 4. emulsion working room; 5. liquid dispensing mechanism; 6. water inlet solenoid valve; 7. oil pump; 8. circulation pump; 9. concentration sensor; 10. liquid level sensor; 11. oil extraction pipe; 12. oil inlet pipe; 13. adapter; 14. water inlet end; 15. oil inlet end; 16. filter chamber; 17. opening; 18. filter screen; 19. rectangular frame; 20. cover plate; 21. first support part; 22. second support part; 23. handle; 24. water inlet pipe; 25. liquid extraction pipe. DETAILED DESCRIPTION

[0017] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.

[0018] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings.

[0019] like Figures 1 to 4 An automatic liquid dispensing mechanism shown includes an emulsion tank 1 and an electric control box 2 arranged on the emulsion tank 1. The emulsion tank 1 includes an emulsion oil studio 3 and an emulsion liquid studio 4 arranged side by side. The emulsion oil studio 3 is integrated with a liquid dispensing mechanism 5 outside the emulsion oil studio 3. The liquid dispensing mechanism 5 includes a water inlet solenoid valve 6, an oil pump 7 and a circulation pump 8. The emulsion liquid studio 4 is provided with a concentration sensor 9 and a liquid level sensor 10 for detecting the internal medium concentration and water level. The oil extraction pipe 11 of the oil pump 7 is connected to the emulsion oil studio 3. The oil inlet pipe 12 of the oil pump 7 is used to replenish oil to the emulsion liquid studio 4. One end of the water inlet solenoid valve 6 is connected to a water source, and the other end of the water inlet solenoid valve 6 replenishes water to the emulsion liquid studio 4. The circulation pump 8 is used to promote the flow of the medium in the emulsion liquid studio 4 to promote oil-water mixing. In this embodiment, the end of the water inlet solenoid valve 6 away from the emulsion liquid studio 4 can be connected to an external water source or a liquid pump. The concentration sensor 9 and the liquid level sensor 10 are commercially available, and the working principle is not specifically described.

[0020] Working principle: When the liquid level in the emulsion tank 1 drops to the set low liquid level, the liquid level sensor 10 sends a liquid replenishment signal to the electric control box 2. After the electric control box 2 receives the signal, the water inlet solenoid valve 6 is opened to replenish water into the emulsion tank 1. At the same time, the circulation pump 8 is turned on to realize the flow of internal medium. The concentration of the mixed liquid in the emulsion working room 4 is detected in real time by the concentration sensor 9. After the electric control box 2 receives the concentration signal, if the concentration is lower than the set low concentration value, it sends a start signal to the oil pump 7 to start the oil pump 7 to replenish oil into the emulsion working room 4, stop after a period of time, and then continue to detect the concentration until the concentration of the mixed liquid in the emulsion working room 4 reaches the set high concentration value, completing a liquid replenishment and liquid preparation procedure.

[0021] The circulation pump 8 is connected to the left side of the emulsion working room 4 through the liquid extraction pipe 25, and the other end of the circulation pump 8 is connected to the water inlet pipe 24 on the right side of the emulsion working room 4 through a hose, so as to promote the circulation of the internal mixed liquid and ensure the mixing of the oil.

[0022] An adapter 13 is provided on the side of the emulsion working room 4 facing the liquid dispensing mechanism 5. The adapter 13 has a water inlet end 14 directly or indirectly connected to the water inlet solenoid valve 6 and an oil inlet end 15 connected to the oil inlet pipe 12. There is no need to open more holes on the box body. The water inlet solenoid valve 6 and the oil pump 7 are connected at the same time through one adapter 13.

[0023] A filter chamber 16 connected to the adapter 13 is provided on the emulsion studio 4, and an opening 17 is provided below the filter chamber 16. The filter chamber 16 is located at the top of the emulsion studio 4. A detachable filter screen 18 is provided on the inner wall of the filter chamber 16 to filter the oil entering the emulsion studio 4 to prevent impurities from entering the emulsion tank 1 and causing pipeline blockage.

[0024] In this embodiment, the filter chamber 16 is a rectangular frame 19 integrally formed on the inner wall of the emulsion working chamber 4 , and a detachable cover plate 20 is provided on the top of the filter chamber 16 .

[0025] The filter screen 18 is arranged tilted, and the first support part 21 and the second support part 22 for supporting the filter screen 18 are arranged on both sides of the inner wall of the filter chamber 16. The first support part 21 and the second support part 22 are staggered in the vertical direction, and a handle 23 is hinged on the support net.

[0026] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only preferred examples of the utility model, and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected, and the scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An automatic liquid dispensing mechanism, comprising an emulsion tank (1), and an electric control box (2) arranged on the emulsion tank (1), characterized in that: The emulsion tank (1) comprises an emulsion oil working room (3) and an emulsion liquid working room (4) arranged side by side. The emulsion oil working room (3) is provided with a liquid dispensing mechanism (5) integrated outside. The liquid dispensing mechanism (5) comprises a water inlet solenoid valve (6), an oil pump (7) and a circulation pump (8). The emulsion liquid working room (4) is provided with a concentration sensor (9) and a liquid level sensor (10) for detecting the internal medium concentration and water level. The oil suction pipe (11) of the oil pump (7) is connected to the emulsion oil working room (3). The oil inlet pipe (12) of the oil pump (7) is used to replenish oil to the emulsion liquid working room (4). One end of the water inlet solenoid valve (6) is connected to a water source. The other end of the water inlet solenoid valve (6) replenishes water to the emulsion liquid working room (4). The circulation pump (8) is used to promote the flow of the medium in the emulsion liquid working room (4) to promote the mixing of oil and water.

2. The automatic liquid dispensing mechanism according to claim 1, characterized in that: The circulation pump (8) is connected to the left side of the emulsion working room (4) through a liquid extraction pipe (25), and the other end of the circulation pump (8) is connected to the water inlet pipe (24) on the right side of the emulsion working room (4) through a hose.

3. The automatic liquid dispensing mechanism according to claim 1, characterized in that: A conversion joint (13) is provided on the side of the emulsion working room (4) facing the liquid dispensing mechanism (5), and the conversion joint (13) has a water inlet end (14) directly or indirectly connected to the water inlet solenoid valve (6) and an oil inlet end (15) connected to the oil inlet pipe (12).

4. The automatic liquid dispensing mechanism according to claim 3, characterized in that: The emulsion working room (4) is provided with a filter chamber (16) which is in communication with the adapter (13); an opening (17) is provided below the filter chamber (16); the filter chamber (16) is located at the top of the emulsion working room (4); and a detachable filter screen (18) is provided on the inner wall of the filter chamber (16).

5. The automatic liquid dispensing mechanism according to claim 4, characterized in that: The filter chamber (16) is a rectangular frame (19) arranged on the inner wall of the emulsion working chamber (4).

6. The automatic liquid dispensing mechanism according to claim 4, characterized in that: A detachable cover plate (20) is arranged on the top of the filter chamber (16).

7. The automatic liquid dispensing mechanism according to claim 4, characterized in that: The filter screen (18) is arranged at an angle, and a first support portion (21) and a second support portion (22) for supporting the filter screen (18) are arranged on both sides of the inner wall of the filter chamber (16), and the first support portion (21) and the second support portion (22) are arranged in a staggered manner in the vertical direction.