Roller pulping machine for ceramic materials
By designing pallets and rubber plates in ceramic material pulping machines, increasing the stroke of the grinding ball and turning the bottom material, the problems of short stroke of the grinding ball and difficulty in grinding the bottom material in existing pulping machines are solved, and the pulping efficiency and service life of the equipment are improved.
Patent Information
- Application Number
- CN202421354289.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The short stroke of the grinding balls in existing pulping machines leads to a reduced grinding efficiency of ceramic materials and the bottom material is difficult to be impacted by the grinding balls, resulting in an increase in pulping time.
A drum pulping machine for ceramic materials is designed. By forming an angle between the lining plate and the pallet, the grinding ball is blocked by the pallet at the highest stroke, increasing the stroke of the grinding ball, and using the design of the rubber plate and the top plate, the baffle plate and the top plate are driven to move the baffle plate through the weight of the grinding ball, causing the rubber plate to deform, flip the bottom material, and improve grinding efficiency.
By increasing the stroke of the grinding ball, the grinding effect of ceramic materials is improved, the pulping time is shortened, and the loss of the grinding ball is reduced by buffering the rubber plate, thereby improving the overall efficiency of the pulping machine.
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Figure CN222889883U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pulping machines, in particular to a drum pulping machine used for ceramic materials. Background Art
[0002] The production process of ceramic slurry requires the addition of a pulping machine, which is also called a ball mill. During use, the pulping machine is mainly driven by a motor to rotate, so that the grinding balls inside the pulping machine are driven upward by the liner. The grinding balls will fall when the liner is at its highest stroke, thereby impacting and colliding with the material inside the pulping machine. After repeated actions, the material will be ground into slurry by the grinding balls.
[0003] During the use of the existing pulping machine, the stroke of the grinding balls is controlled by the liner. Under normal circumstances, the grinding balls will fall before the liner reaches the highest stroke, shortening the stroke of the grinding balls and reducing the grinding efficiency of the materials. In addition, the materials inside the pulping machine will be submerged by the fallen grinding balls, so that the materials at the bottom can only be impacted by the grinding balls after the upper materials are ground, which increases the pulping time of the pulping machine. Utility Model Content
[0004] In view of the shortcomings of existing pulping machines, the utility model provides a drum pulping machine for ceramic materials, which has the advantages of increasing the stroke of the grinding balls, turning over the materials at the bottom, improving the pulping efficiency, and solving technical problems such as short grinding ball stroke.
[0005] The utility model provides the following technical solution: a drum pulping machine for ceramic materials, comprising a pulping machine, and further comprising:
[0006] The transmission gear is fixedly sleeved on the left side of the outer surface of the pulping machine, a ball bearing is fixedly sleeved on the middle part of the right end face of the pulping machine, a feed pipe is fixedly sleeved on the inner ring side wall of the ball bearing, a lining plate is fixedly installed on the inner cavity side wall of the pulping machine, and grinding balls are placed in the inner cavity of the pulping machine.
[0007] Preferably, the lining plate comprises:
[0008] A support plate, fixedly connected to the inner ring side wall of the liner;
[0009] The ball groove is arranged on the side surface of the supporting plate close to the side wall of the inner cavity of the pulping machine.
[0010] Preferably, the support plate includes:
[0011] A rubber plate, fixedly connected to the side of the support plate away from the ball groove;
[0012] The top plate is movably connected in the cavity formed between the rubber plate and the supporting plate.
[0013] Preferably, the top plate includes:
[0014] A sliding rod, fixedly connected to the middle of the side of the top plate away from the rubber plate;
[0015] A spring is fixedly connected to the middle of the side surface of the top plate on one side of the slide bar, and one end of the slide bar away from the top plate passes through the support plate;
[0016] The baffle is fixedly connected to an end of the slide bar away from the top plate.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] 1. Through the design of the support plate and the ball groove, when the pulping machine is operating normally, the lining plate inside the pulping machine will drive the support plate to rotate due to the rotation of the pulping machine. Since there is a certain angle between the support plate and the lining plate, when the lining plate drives the support plate to rotate to the bottom of the pulping machine, the grinding balls inside the pulping machine will enter the angle between the lining plate and the support plate. In the process of the pulping machine driving the lining plate to rotate, the grinding balls between the angle between the lining plate and the support plate will be blocked by the support plate. When the support plate rotates to the top of the pulping machine, the grinding balls between the angle between the support plate and the lining plate will fall and act on the material. Due to the increase in the stroke of the grinding balls, the effect of material grinding is improved.
[0019] 2. By designing the rubber plate, top plate, sliding rod and baffle, due to the setting of the rubber plate, the grinding ball will fall on the rubber plate after falling and hitting the material, and the rubber plate can effectively buffer the contact friction between the grinding ball and the inner wall of the pulping machine, so that the loss of the grinding ball is reduced. At the same time, when the grinding ball enters the angle between the liner and the support plate, the weight of the grinding ball is used to push the baffle to move, and the baffle will drive the top plate to push the rubber plate to deform, so that the deformation of the rubber plate is used to stir the material inside the pulping machine, so that the material can be evenly distributed inside the pulping machine, thereby improving the pulping efficiency of the pulping machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of the pulping machine of the utility model;
[0021] Figure 2 This is a schematic diagram of the internal structure of the pulping machine of the utility model;
[0022] Figure 3 This is a schematic diagram of the support plate structure of the utility model;
[0023] Figure 4 This is a schematic diagram of the rubber plate and top plate structure of the utility model.
[0024] In the figure: 1, pulping machine; 2, transmission gear; 3, ball bearing; 4, feed pipe; 5, lining plate; 51, support plate; 52, ball groove; 53, rubber plate; 54, top plate; 55, slide rod; 56, spring; 57, baffle; 6, grinding ball. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 4 A drum pulping machine for ceramic materials includes a pulping machine 1, a transmission gear 2 is fixedly sleeved on the left side of the outer surface of the pulping machine 1, a ball bearing 3 is fixedly sleeved on the middle part of the right end surface of the pulping machine 1, a feed pipe 4 is fixedly sleeved on the inner ring side wall of the ball bearing 3, a lining plate 5 is fixedly installed on the inner cavity side wall of the pulping machine 1, and a grinding ball 6 is placed in the inner cavity of the pulping machine 1.
[0027] See also Figure 1-Figure 4 A support plate 51 is fixedly welded on the inner ring side wall of the liner 5 to ensure that an angle is formed between the support plate 51 and the liner 5, so that the grinding balls 6 can enter the angle between the support plate 51 and the liner 5. A ball groove 52 is provided on the side of the support plate 51 close to the inner cavity side wall of the pulping machine 1 to limit the grinding balls 6 and ensure that more grinding balls 6 are brought to the highest stroke by the support plate 51.
[0028] See also Figure 1-Figure 4 A rubber plate 53 is fixedly connected to the side of the support plate 51 away from the ball groove 52 to cushion the impact force of the grinding ball 6 falling on the liner 5 and reduce the loss of the grinding ball 6. A top plate 54 is movably connected to the cavity formed between the rubber plate 53 and the support plate 51.
[0029] See also Figure 1-Figure 4 A slide bar 55 is fixedly welded to the middle of the side surface of the top plate 54 away from the rubber plate 53, and a spring 56 is fixedly welded to the middle of the side surface of the top plate 54 on one side of the slide bar 55. One end of the slide bar 55 away from the top plate 54 passes through the support plate 51, and one end of the slide bar 55 away from the top plate 54 is fixedly welded to a baffle 57, ensuring that the baffle 57 will move under the weight of the grinding ball 6, so that the slide bar 55 is used to push the top plate 54 and the rubber plate 53 to move, causing the rubber plate 53 to deform, and the material is stirred by the deformation of the rubber plate 53 to improve the uniformity of material distribution.
[0030] Working principle: When the material needs to be pulped, the material is put into the pulping machine 1 through the feed pipe 4, and then the pulping machine 1 is driven to rotate by the motor and the transmission gear 2. The rotation of the pulping machine 1 causes the liner 5 to drive the grinding balls 6 to rise and fall, thereby impact grinding the material. In this process, due to the design of the support plate 51 and the ball groove 52, the grinding balls 6 will enter the angle between the support plate 51 and the liner 5, and be limited by the ball groove 52 on the support plate 51. When the liner 5 drives the support plate 51 to move up to the highest stroke, the grinding balls 6 between the angle between the support plate 51 and the liner 5 and the grinding balls 6 on the ball groove 52 fall under the action of their own gravity. Since the grinding balls 6 are brought to the highest stroke by the support plate 51 before falling, the grinding balls 6 The stroke is increased, so that the grinding effect of the material is improved. At the same time, when the grinding ball 6 falls and impacts the material, the grinding ball 6 will fall on the rubber plate 53, and the rubber plate 53 will buffer the impact of the grinding ball 6 to avoid the grinding ball 6 directly impacting the liner 5 and causing unnecessary loss. When the grinding ball 6 enters the angle between the liner 5 and the support plate 51, the baffle 57 will move under the weight of the grinding ball 6, so that the baffle 57 uses the sliding rod 55 to drive the top plate 54 to move, and the top plate 54 will directly act on the rubber plate 53, causing the rubber plate 53 to deform. At this time, the deformation of the rubber plate 53 causes the material inside the pulping machine 1 to be stirred, so that the material inside the pulping machine 1 can be evenly distributed, thereby improving the pulping efficiency.
Claims
1. A drum pulping machine for ceramic materials, comprising a pulping machine (1), characterized in that: Also includes: A transmission gear (2) is fixedly sleeved on the left side of the outer surface of the pulping machine (1); a ball bearing (3) is fixedly sleeved on the middle part of the right end surface of the pulping machine (1); a feed pipe (4) is fixedly sleeved on the inner ring side wall of the ball bearing (3); a lining plate (5) is fixedly installed on the inner cavity side wall of the pulping machine (1); and a grinding ball (6) is placed in the inner cavity of the pulping machine (1); The lining plate (5) comprises: A support plate (51) fixedly connected to the inner ring side wall of the lining plate (5); A ball groove (52) is provided on a side surface of the support plate (51) close to a side wall of the inner cavity of the pulping machine (1); The support plate (51) comprises: A rubber plate (53) fixedly connected to a side of the support plate (51) away from the ball groove (52); The top plate (54) is movably connected in the cavity formed between the rubber plate (53) and the supporting plate (51).
2. A drum pulping machine for ceramic materials according to claim 1, characterized in that: The top plate (54) comprises: A sliding rod (55) fixedly connected to the middle portion of the side surface of the top plate (54) away from the rubber plate (53); A spring (56) is fixedly connected to the middle portion of the side surface of the top plate (54) located on one side of the slide rod (55); an end of the slide rod (55) away from the top plate (54) passes through the support plate (51); The baffle plate (57) is fixedly connected to an end of the slide bar (55) away from the top plate (54).