Soaking device for plate manufacturing
By designing a plate-making soaking device including hydraulic cylinders, pallets, sliders and driving mechanisms, the problem of insufficient solution contact and dripping when taken out in traditional plate-soaking methods is solved, uniform soaking of the plate and rapid solution falls into it, and the soaking efficiency and environmental convenience are improved.
Patent Information
- Application Number
- CN202420864188.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The traditional soaking method of the board causes the solution to be unable to fully contact the board, the soaking effect is poor and uneven, and the solution dripping when the board is taken out affects the environment.
A board-making soaking device is designed, including an immersion box, a fixed bracket, a hydraulic cylinder, a pallet, a slide plate and a drive mechanism. By moving the pallet and a slide plate through the hydraulic cylinder, the vertical placement and gap holding of the plate are realized, and the drive mechanism is used to make the slide plate and the plate vibrate reciprocatingly, mix the solution and promote the rapid fall of the solution.
The full soaking of the plate is achieved, the solution precipitation is avoided, the solution dripping is reduced when the plate is taken out, and the soaking efficiency and environmental convenience are improved.
Smart Images
Figure CN222890033U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate manufacturing, in particular to a plate manufacturing soaking device. Background Art
[0002] Plates are flat rectangular building materials in standard sizes, used in the construction industry to make wall, ceiling or floor components. They also refer to forged, rolled or cast metal plates, which are divided into thin plates, medium plates, thick plates, extra-thick plates, and are usually flat rectangular building materials in standard sizes.
[0003] When manufacturing boards, they sometimes need to be soaked in solutions so that the boards can achieve specific properties. Traditionally, the boards are soaked by placing them directly inside a soaking box, with the boards overlapping each other. This soaking method will cause the solution to be unable to fully contact each board, resulting in poor soaking effect and uneven soaking. After soaking, the boards need to be taken out, and more solution on the surface of the boards will drip around the soaking box when they are taken out, thereby affecting the surrounding environment and making it inconvenient for actual use. Utility Model Content
[0004] The purpose of the utility model is to provide a immersion device for plate manufacturing, which solves the problem that in the prior art, the immersion of plates is generally performed by directly placing the plates inside a immersion box, with the plates being stacked on each other. This immersion method will result in the solution being unable to fully contact each plate, resulting in a poor immersion effect and uneven immersion. Furthermore, the plates need to be taken out after immersion, and more solution on the surface of the plates will drip around the immersion box when they are taken out, thereby affecting the surrounding environment and being inconvenient for actual use.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A plate manufacturing soaking device comprises a soaking box, a fixed bracket is fixedly installed on the surface of the soaking box, four hydraulic cylinders are fixedly installed on the surface of the fixed bracket, and the output ports of the four hydraulic cylinders are fixedly installed with a support plate, a slide plate is slidably connected to the surface of the support plate, a placement frame is placed on the surface of the slide plate, and a driving mechanism for driving the slide plate to reciprocate is arranged on the surface of the support plate.
[0007] Preferably, slide bars are fixedly mounted on both sides of the bottom of the slide plate, two slide grooves are provided on the top of the support plate, and the slide plate is slidably connected to the support plate via the slide bars and the slide grooves.
[0008] Preferably, the support plate and the slide plate are both configured as a "mouth" shaped structure, the size of the placement frame and the size of the slide plate are adapted to achieve a state where the placement frame is placed on the surface of the slide plate without shaking, and the front side of the slide plate is configured as an opening so that the placement frame can be directly pulled out from the front side.
[0009] Preferably, the placement frame is composed of a frame and a plurality of partitions, the frame is arranged to be open at the top and the front, and the partitions are evenly and fixedly installed inside the frame.
[0010] Preferably, the driving mechanism includes a motor, a turntable and a connecting rod, the motor is fixedly mounted inside the support plate, the turntable is fixedly mounted on the output shaft port of the motor, the connecting rod is rotatably connected to the top of the turntable near the edge, and the end of the connecting rod away from the turntable is rotatably connected to the skateboard.
[0011] Preferably, the output shaft sleeve of the motor is provided with a shaft sleeve, and the shaft sleeve is fixedly mounted on the surface of the support plate.
[0012] Preferably, a fan is fixedly mounted on the surface of the fixed bracket.
[0013] The utility model has at least the following beneficial effects:
[0014] The plates are placed inside the frame, each plate is placed vertically, and there is a certain gap between each plate, so that each plate can be fully immersed. In the process of immersion, the driving mechanism can be used to drive the slide plate and the frame and plate on the top of the slide plate to vibrate back and forth, so as to achieve the purpose of mixing the solution and avoid the phenomenon of precipitation of the solution due to long-term static state. When the plate is immersed, the driving mechanism is used to drive the slide plate to vibrate back and forth again, thereby driving the placement frame and the plate on the top to vibrate, so that the solution on the plate can quickly fall into the immersion box, reducing the phenomenon of more solution dripping on the side during the process of taking out the plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the support plate structure of the utility model;
[0018] Figure 3 For this utility model Figure 2 Disassembly diagram;
[0019] Figure 4 This is a schematic diagram of the structure of the placement frame of the utility model.
[0020] In the figure: 1. immersion box; 2. fixed bracket; 3. hydraulic cylinder; 4. placement frame; 41. partition; 42. frame; 5. support plate; 6. slide plate; 7. slide bar; 8. turntable; 9. connecting rod; 10. motor; 11. bushing; 12. slide chute; 13. fan. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0022] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0024] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0025] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0026] Reference Figure 1-4, a plate manufacturing soaking device comprises a soaking box 1, a fixed bracket 2 is fixedly installed on the surface of the soaking box 1, four hydraulic cylinders 3 are fixedly installed on the surface of the fixed bracket 2, and a support plate 5 is fixedly installed on the output ports of the four hydraulic cylinders 3. A slide plate 6 is slidably connected to the surface of the support plate 5, and a placement frame 4 is placed on the surface of the slide plate 6. A driving mechanism for driving the slide plate 6 to reciprocate is arranged on the surface of the support plate 5. During use, the hydraulic cylinder 3 is first used to move the support plate 5 upward so that the top of the slide plate 6 is flush with the top of the soaking box 1, and then the placement frame 4 is placed on the surface of the slide plate 6, and finally the plate is placed inside the frame 42, each plate is placed vertically, and there is a certain gap between each plate, and finally the hydraulic cylinder 3 is used to lower the entire support plate 5 into the soaking box 1, so that each plate can be conveniently placed. The plates are fully soaked, and during the soaking process, the driving mechanism can be used to drive the slide plate 6 and the frame 42 on the top of the slide plate 6 and the plates to vibrate back and forth, so as to achieve the purpose of mixing the solution and avoid the phenomenon of precipitation of the solution when it is stationary for a long time. When the plate is soaked, the hydraulic cylinder 3 is used again to move the support plate 5 upward. When the support plate 5 is completely out of the solution, the driving mechanism is used to drive the slide plate 6 to vibrate back and forth again, thereby driving the top placement frame 4 and the plate to vibrate, so that the solution on the plate can quickly fall into the soaking box 1, reducing the phenomenon of more solution dripping on the side during the process of taking out the plate. The placement frame 4 is directly placed on the slide plate 6, so the entire placement frame 4 can be directly taken out, which is convenient for quickly taking out all the plates and facilitating the subsequent drying operation of the plates.
[0027] Furthermore, slide bars 7 are fixedly installed on both sides of the bottom of the slide plate 6, and two slide grooves 12 are provided on the top of the support plate 5. The slide plate 6 is slidably connected to the support plate 5 through the slide bars 7 and the slide grooves 12. The setting of the slide bars 7 and the slide grooves 12 can guide the movement of the slide plate 6.
[0028] Furthermore, the support plate 5 and the slide plate 6 are both configured as a "mouth" shaped structure, the size of the placement frame 4 is adapted to the size of the slide plate 6 so that the placement frame 4 can be placed on the surface of the slide plate 6 without shaking, and the front side of the slide plate 6 is configured as an opening so that the placement frame 4 can be directly pulled out from the front side. The placement frame 4 is directly placed on the slide plate 6, and after the soaking is completed, the placement frame 4 can be directly pulled out from the opening on the front side of the slide plate 6, or the plate can be placed in the placement frame 4 first when soaking is required, and then the placement frame 4 can be placed on the slide plate 6, thereby enhancing flexibility in use.
[0029] Furthermore, the placement frame 4 is composed of a frame 42 and a plurality of partitions 41. The frame 42 is set to be open at the top and the front side. The partitions 41 are evenly fixed inside the frame 42. The plurality of partitions 41 in the placement frame 4 divide the space in the frame 42, so that each plate has its own independent space, so that the plates will not overlap and cause uneven soaking.
[0030] Furthermore, the driving mechanism includes a motor 10, a turntable 8 and a connecting rod 9. The motor 10 is fixedly installed inside the support plate 5, the turntable 8 is fixedly installed on the output shaft port of the motor 10, the connecting rod 9 is rotatably connected to the top of the turntable 8 near the edge, and the end of the connecting rod 9 away from the turntable 8 is rotatably connected to the skateboard 6. When the driving mechanism is in use, the motor 10 is started, the motor 10 drives the turntable 8 to rotate, the turntable 8 drives the connecting rod 9 to move, and the connecting rod 9 is rotatably connected to the skateboard 6, and the skateboard 6 is slidably connected to the support plate 5, so that the skateboard 6 can be driven to slide back and forth, thereby achieving a vibration effect.
[0031] Furthermore, the output shaft sleeve 11 of the motor 10 is provided with a shaft sleeve 11, and the shaft sleeve 11 is fixedly mounted on the surface of the support plate 5. The shaft sleeve 11 can play a sealing function, so that when the motor 10 is installed inside the support plate 5, no solution will enter the accommodating space of the motor 10. Therefore, the motor 10 is operated in a completely enclosed space. The heat generated during the operation of the motor 10 can be transferred through heat and absorbed by the solution when the support plate 5 enters the solution, thereby playing a cooling function.
[0032] Furthermore, a fan 13 is fixedly installed on the surface of the fixed bracket 2. By setting the fan 13, when the board is pulled up after soaking, the fan 13 is started to blow air on the board, which helps the solution on the board to drip quickly into the soaking box 1.
[0033] In summary, during use, the hydraulic cylinder 3 is first used to move the support plate 5 upward so that the top of the slide plate 6 is flush with the top of the immersion box 1, and then the placement frame 4 is placed on the surface of the slide plate 6, and finally the plate is placed inside the frame 42, each plate is placed vertically, and there is a certain gap between each plate, and finally the hydraulic cylinder 3 is used to lower the entire support plate 5 into the immersion box 1, so that each plate can be fully immersed, and during the immersion process, the driving mechanism can be used to drive the slide plate 6 and the frame 42 on the top of the slide plate 6 and the plate to reciprocate and vibrate, so as to achieve the purpose of mixing the solution and avoid the phenomenon of precipitation caused by the solution being stationary for a long time. When the immersion of the plate is completed, the hydraulic cylinder 3 is used again to move the support plate 5 upward. When the support plate 5 is completely out of the solution, the driving mechanism is used to drive the slide plate 6 to vibrate back and forth again, thereby driving the placement frame 4 and the plate at the top to vibrate, so that the solution on the plate can quickly fall into the immersion box 1, reducing the phenomenon that more solution drips on the side during the plate removal process. The placement frame 4 is directly placed on the slide plate 6, so the entire placement frame 4 can be directly taken out, which is convenient for quickly taking out all the plates and facilitating the subsequent drying of the plates. The setting of the slide bar 7 and the slide groove 12 can make the movement of the slide plate 6 play a guiding function, and the placement frame 4 is directly placed on the slide On the board 6, after the soaking is completed, the placement frame 4 can be directly pulled out from the opening on the front side of the slide plate 6, or the board can be placed in the placement frame 4 when soaking is needed, and then the placement frame 4 is placed on the slide plate 6, which enhances the flexibility in use. The multiple partitions 41 in the placement frame 4 divide the space in the frame 42, so that each board has its own independent space, so that the boards will not overlap and cause the soaking to be uneven. When the driving mechanism is in use, the motor 10 is started, the motor 10 drives the turntable 8 to rotate, the turntable 8 drives the connecting rod 9 to move, and the connecting rod 9 is rotatably connected to the slide plate 6, and the slide plate 6 is connected to the support plate 5. The sliding connection can drive the slide plate 6 to slide back and forth, thereby achieving a vibration effect. The shaft sleeve 11 can be provided to play a sealing function, so that when the motor 10 is installed inside the support plate 5, no solution will enter the accommodating space of the motor 10. Therefore, the motor 10 is operated in a completely closed space. The heat generated during the operation of the motor 10 can be transferred through heat and absorbed by the solution when the support plate 5 enters the solution, thereby playing a cooling function. By providing a fan 13, the fan 13 is started when the plate is pulled up after the immersion is completed, so that air can be blown on the plate, which helps the solution on the plate to quickly drip into the immersion box 1.
[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A plate manufacturing soaking device, characterized in that: The invention comprises a soaking box (1), a fixed bracket (2) is fixedly mounted on the surface of the soaking box (1), four hydraulic cylinders (3) are fixedly mounted on the surface of the fixed bracket (2), output ports of the four hydraulic cylinders (3) are all fixedly mounted with a support plate (5), the surface of the support plate (5) is slidably connected with a slide plate (6), a placement frame (4) is placed on the surface of the slide plate (6), and a driving mechanism for driving the slide plate (6) to reciprocate is arranged on the surface of the support plate (5).
2. A plate manufacturing soaking device according to claim 1, characterized in that: Slide rods (7) are fixedly installed on both sides of the bottom of the slide plate (6), and two slide grooves (12) are provided on the top of the support plate (5). The slide plate (6) is slidably connected to the support plate (5) through the slide rods (7) and the slide grooves (12).
3. A plate manufacturing soaking device according to claim 2, characterized in that: The support plate (5) and the sliding plate (6) are both arranged in a "mouth"-shaped structure; the size of the placement frame (4) and the size of the sliding plate (6) are adapted to achieve a state where the placement frame (4) is placed on the surface of the sliding plate (6) without shaking; and the front side of the sliding plate (6) is arranged to be open so that the placement frame (4) can be directly pulled out from the front side.
4. A plate manufacturing soaking device according to claim 1, characterized in that: The placement frame (4) is composed of a frame (42) and a plurality of partitions (41); the frame (42) is configured to be open at the top and the front; and the partitions (41) are evenly fixedly installed inside the frame (42).
5. A plate manufacturing soaking device according to claim 1, characterized in that: The driving mechanism comprises a motor (10), a turntable (8) and a connecting rod (9); the motor (10) is fixedly mounted inside the support plate (5); the turntable (8) is fixedly mounted on the output shaft port of the motor (10); the connecting rod (9) is rotatably connected to a position near the edge of the top of the turntable (8); and one end of the connecting rod (9) away from the turntable (8) is rotatably connected to the slide plate (6).
6. A plate manufacturing soaking device according to claim 5, characterized in that: The output shaft sleeve (11) of the motor (10) is provided with a shaft sleeve (11), and the shaft sleeve (11) is fixedly mounted on the surface of the support plate (5).
7. A plate manufacturing soaking device according to claim 1, characterized in that: A fan (13) is fixedly mounted on the surface of the fixed bracket (2).