Efficient separation device for smelting waste slag of plasma smelting furnace
By designing an efficient separation device for smelting waste slag in plasma furnaces, the movable slider and sweeping board are used to achieve convenient disassembly and assembly and efficient screening, and the waste slag cooling is accelerated through the water pump and spray head, the problems of slow cooling and reduced screening efficiency in the existing technology are solved, and an efficient and convenient waste slag separation process is achieved.
Patent Information
- Application Number
- CN202421776040.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The existing smelting waste slag screening devices have problems such as slow cooling and reduced screening efficiency, and the equipment is inconvenient to disassemble and assemble.
An efficient separation device for smelting waste slag in plasma furnace is designed, using movable sliders and a sweeping plate driven by a rotating motor to achieve convenient disassembly and assembly and efficient screening, and at the same time, the waste slag cooling is accelerated through the water pump and the spray head.
It improves the efficiency and speed of waste slag screening, extends the service life of the screening mechanism, and simplifies the disassembly and assembly and maintenance process of the equipment.
Smart Images

Figure CN222890137U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-efficiency separation devices for smelting waste slag in a plasma melting furnace, in particular to a high-efficiency separation device for smelting waste slag in a plasma melting furnace. Background Art
[0002] In the large-scale industrial production process of metal smelting, slag-forming agents are usually added to the molten metal and the smelting liquid to produce a large amount of metal oxide slag with a relatively light specific gravity. How to achieve efficient and safe physical separation of these slags from the molten metal and the smelting liquid is a key factor in improving product quality and production efficiency in industrial production. During smelting, a large amount of metal oxide slag, such as slag zinc blocks, fine slag, etc., will be produced in industrial production. In the subsequent process, the slag needs to be recovered and then subdivided before the next step of the process can be carried out. In the current existing screening technology, manual tools are required for coarse screening, which not only has a very high labor intensity for the staff, but also the screening speed of the waste slag is very slow.
[0003] The smelting waste slag screening device disclosed in the Chinese utility model patent application disclosure CN219112122U has the advantages of enhanced screening effect and convenient recovery after screening, but the smelting waste slag screening device still has disadvantages: First, the smelting waste slag screening device cools the internal waste slag by natural cooling. In actual use, the cooling speed is too slow, which may not be conducive to the implementation of subsequent recovery and processing operations; Second, the smelting waste slag screening device adopts multiple groups of vibrators in conjunction with sieve plates to achieve multiple vibration screening of waste slag. In actual use, since these sieve plates are fixed inside the separation device, their screening efficiency may decrease after long-term use and are not convenient for disassembly and replacement. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a highly efficient separation device for smelting waste slag in a plasma melting furnace, which solves the problems raised in the above-mentioned background technology.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: an efficient separation device for smelting waste slag in a plasma melting furnace, comprising a separation box, a support column, a conveying box and a box door, a feed hopper is fixedly installed on the top of the conveying box, a discharge pipe is fixedly installed on the bottom of the conveying box, a first collecting box and a second collecting box are fixedly connected to the two sides of the separation box respectively, a conveying mechanism is arranged inside the conveying box, a first movable screen plate, a second movable screen plate and a filter screen plate are arranged inside the separation box, a vibrator is fixedly installed on the bottom of the first movable screen plate, the second movable screen plate and the filter screen plate, a discharge side door is hinged on the side of the separation box, and A guide rail is fixedly installed on the inner bottom of the separation box, and a material receiving drawer is slidably connected to the top of the guide rail. A reciprocating screw is rotatably connected to the inside of the separation box, and a cleaning plate is threadedly connected to the outside of the reciprocating screw. A limiting slider is fixedly connected to the side of the cleaning plate, and a limiting slide groove is provided on the inner side wall of the separation box. A rotating motor is fixedly installed on the back of the separation box, a water tank is fixedly installed on the top of the separation box, and a water injection pipe is fixedly connected to the top of the water tank, a water pump is fixedly installed on the side of the water tank, and a water guide pipe is fixedly connected to the end of the water pump, a water collecting box is fixedly connected to the inner top of the separation box, and a spray head is fixedly connected to the bottom of the water collecting box.
[0008] Optionally, the support column is fixedly mounted on the bottom of the separation box, the conveying box is cylindrical in shape and runs through the entire separation box from left to right, the box door is connected to the front of the separation box, the feed hopper is located at the top left side of the conveying box, and the discharge pipe is located at the bottom right side of the conveying box.
[0009] Optionally, the conveying mechanism includes a driving motor, a driving shaft and a spiral blade, the driving motor is fixedly mounted on the outside of the left side surface of the conveying box, the driving shaft is rotatably connected to the inside of the conveying box, the spiral blade is fixedly mounted on the outer surface of the driving shaft, the output end of the driving motor is fixedly connected to the left end portion of the driving shaft, and a screening hole is opened on the part of the conveying box located inside the separation box.
[0010] Optionally, the first collecting box and the second collecting box are respectively located on the left and right side surfaces of the separation box, the first collecting box is located below the unloading side door, and the second collecting box is located directly below the unloading pipe. The first movable screen plate and the second movable screen plate are fixedly connected to the side surfaces with movable sliders, and the first movable screen plate and the second movable screen plate are slidably connected to the inside of the separation box through the movable sliders.
[0011] Optionally, the unloading side door is located at the left end of the filter screen plate, the first movable screen plate, the second movable screen plate and the filter screen plate are arranged from top to bottom in sequence, the first movable screen plate, the second movable screen plate and the filter screen plate are cross-tilted and arranged respectively, and the limit slider is slidably connected to the inside of the limit slide groove.
[0012] Optionally, the output end of the rotating motor is fixedly connected to the end of the reciprocating screw, the other end of the water pipe is fixedly connected to the right side surface of the water collecting box, the three left and right spray heads are grouped together and are symmetrically installed in two groups front and back, and the two groups of spray heads are respectively located on the front and back sides of the conveying box.
[0013] The utility model provides a high-efficiency separation device for plasma furnace smelting waste slag, which has the following features:
[0014] Beneficial effects:
[0015] 1. The efficient separation device for smelting waste slag of the plasma melting furnace has the effect of convenient disassembly and assembly of the movable screen plate through the setting of the movable slider. Through the coordinated setting of the rotating motor and the cleaning plate, the cleaning plate can be driven to effectively clean the sieve holes on the filter screen plate during use, thereby increasing its use time and achieving the purpose of improving work efficiency.
[0016] 2. The efficient separation device for smelting waste slag of the plasma melting furnace has the effect of conveniently collecting and processing the waste slag after screening through the setting of the material receiving drawer. Through the coordinated setting of the water pump and the spray head, part of the water can be sprayed into the separation box during use, thereby increasing the cooling efficiency of the internal waste slag and achieving the purpose of improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 It is a three-dimensional cross-sectional structural schematic diagram of the utility model;
[0019] Figure 3 This is a schematic diagram of the main structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0021] Figure 5 It is a side structural schematic diagram of the utility model.
[0022] In the figure: 1. separation box; 2. support column; 3. conveying box; 4. box door; 5. feed hopper; 6. discharge pipe; 7. first collection box; 8. second collection box; 9. drive motor; 10. drive shaft; 11. spiral blade; 12. screening hole; 13. first movable screen plate; 14. second movable screen plate; 15. filter screen plate; 16. vibrator; 17. movable slider; 18. discharge side door; 19. material collection drawer; 20. guide rail; 21. reciprocating screw rod; 22. cleaning plate; 23. limit slider; 24. rotating motor; 25. water tank; 26. water injection pipe; 27. water pump; 28. water guide pipe; 29. water collecting box; 30. sprinkler head; 31. limit slide. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0024] Embodiment 1:
[0025] See also Figures 1 to 5The utility model provides a technical solution: an efficient separation device for smelting waste slag in a plasma melting furnace, comprising a separation box 1, a support column 2, a conveying box 3 and a box door 4. The support column 2 is fixedly installed on the bottom of the separation box 1. The conveying box 3 is cylindrical and runs through the entire separation box 1 from left to right. The box door 4 is connected to the front of the separation box 1. The feed hopper 5 is located at the top of the left side of the conveying box 3, and the discharge pipe 6 is located at the bottom of the right side of the conveying box 3. The arrangement of the box door 4 is convenient for dismantling and replacing internal components for maintenance. The top of the conveying box 3 is fixedly installed with a feed hopper 5, and the bottom of the conveying box 3 is fixedly installed with a discharge pipe 6. The two sides of the separation box 1 are respectively fixedly connected with a first collecting box 7 and a second collecting box 8. The interior of the conveying box 3 is provided with a conveying The conveying mechanism includes a driving motor 9, a driving shaft 10 and a spiral blade 11. The driving motor 9 is fixedly installed on the outside of the left side of the conveying box 3, and the driving shaft 10 is rotatably connected to the inside of the conveying box 3. The spiral blade 11 is fixedly installed on the outer surface of the driving shaft 10. The output end of the driving motor 9 is fixedly connected to the left end of the driving shaft 10. A screening hole 12 is provided on the part of the conveying box 3 located inside the separation box 1. The setting of the conveying mechanism is convenient for conveying waste residues. The separation box 1 is provided with a first movable sieve plate 13, a second movable sieve plate 14 and a filtering sieve plate 15. The bottoms of the first movable sieve plate 13, the second movable sieve plate 14 and the filtering sieve plate 15 are fixedly installed with a vibrator 16. A side door 18 for unloading is hinged on the side, the first collection box 7 and the second collection box 8 are respectively located on the left and right side surfaces of the separation box 1, the first collection box 7 is located below the side door 18 for unloading, and the second collection box 8 is located directly below the unloading pipe 6. A movable slider 17 is fixedly connected to the side surface of the first movable screen plate 13 and the second movable screen plate 14, and the first movable screen plate 13 and the second movable screen plate 14 are slidably connected to the inside of the separation box 1 through the movable slider 17. The movable slider 17 cooperates with the arrangement of the first movable screen plate 13 and the second movable screen plate 14 to facilitate the disassembly, replacement and maintenance of the internal screening mechanism. A guide rail 20 is fixedly installed on the inner bottom of the separation box 1, and a material receiving drawer 19 is slidably connected to the top of the guide rail 20. 1 is internally rotatably connected with a reciprocating screw rod 21, and a cleaning plate 22 is externally threadedly connected with the reciprocating screw rod 21. A limiting slider 23 is fixedly connected to the side of the cleaning plate 22. A limiting slide groove 31 is provided on the inner side wall of the separation box 1. The unloading side door 18 is located at the left end of the filtering screen plate 15. The first movable screen plate 13, the second movable screen plate 14 and the filtering screen plate 15 are arranged from top to bottom in sequence. The first movable screen plate 13, the second movable screen plate 14 and the filtering screen plate 15 are respectively arranged crosswise and tilted. The limiting slider 23 is slidably connected to the inside of the limiting slide groove 31. The setting of the limiting slider 23 and the limiting slide groove 31 facilitates the stability of the cleaning plate 22 when it moves and cleans. A rotating motor 24 is fixedly installed on the back of the separation box 1.
[0026] When using the high-efficiency separation device for smelting waste slag in the plasma melting furnace, first start the driving motor 9 to drive the driving shaft 10 and the external spiral blade 11 to rotate, and then the waste slag can be injected into the interior of the conveying box 3 through the feed hopper 5, and transported to the right through the spiral blade 11. When entering the interior of the separation box 1, it will be preliminarily screened through the screening hole 12, and the screened waste slag will be scattered above the first movable screen plate 13. At this time, all vibrators 16 can be started, and the first movable screen plate 13 and the second movable screen plate 14 will be vibrated and screened, and then scattered to the top of the filter screen plate 15. The waste slag that has not been vibrated and screened by the filter screen plate 15 can open the unloading side door 18 and finally be transported to the interior of the first collecting box 7. The waste slag screened by the filter screen plate 15 is finally scattered to the receiving pump. The inside of the drawer 19 can finally be pulled out of the separation box 1, and the waste residue that has not been screened by the screening hole 12 is finally transported to the right side to the discharge pipe 6 and discharged to the inside of the second collection box 8 for collection. After long-term use, the first movable sieve plate 13, the second movable sieve plate 14 and the filter sieve plate 15 will be blocked by part of the waste residue. At this time, the box door 4 can be opened and the first movable sieve plate 13 and the second movable sieve plate 14 can be pulled out of the separation box 1 through the movable slider 17 for cleaning and replacement, and then the rotating motor 24 is started to drive the reciprocating screw rod 21 to rotate, prompting the cleaning plate 22 to move back and forth in the separation box 1, thereby cleaning the filter sieve plate 15, thereby effectively increasing the service life of the screening mechanism, and it is very convenient to use and simple to operate.
[0027] Embodiment 2:
[0028] See also Figures 1 to 5 The utility model provides a technical solution: an efficient separation device for smelting waste slag in a plasma melting furnace, wherein a water tank 25 is fixedly installed on the top of the separation box 1, a water injection pipe 26 is fixedly connected to the top of the water tank 25, a water pump 27 is fixedly installed on the side of the water tank 25, and a water guide pipe 28 is fixedly connected to the end of the water pump 27. A water collecting box 29 is fixedly connected to the inner top of the separation box 1, and a spray head 30 is fixedly connected to the bottom of the water collecting box 29. The output end of the rotating motor 24 is fixedly connected to the end of the reciprocating screw rod 21, and the other end of the water guide pipe 28 is fixedly connected to the right side surface of the water collecting box 29. The spray heads 30 are grouped into three groups and are symmetrically installed in two groups front and back. The two groups of spray heads 30 are respectively located on the front and rear sides of the conveying box 3. The water pump 27 cooperates with the arrangement of the spray heads 30 to facilitate the spraying of water on the waste slag inside the separation box 1, so that the cooling speed of the internal waste slag is increased, which is convenient for subsequent collection and processing.
[0029] When using the high-efficiency separation device for smelting waste slag from the plasma furnace, when the waste slag is injected into the separation box 1, the water pump 27 can be started to extract the water inside the water tank 25 and then transport it to the inside of the water collecting box 29 through the water pipe 28, and finally spray it into the inside of the separation box 1 through the spray head 30, so as to quickly cool down the waste slag inside, which is convenient for subsequent collection and processing operations. When there is not enough water in the water tank 25, water can be added through the water injection pipe 26. It is very convenient to use and has high practicality.
[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An efficient separation device for plasma furnace smelting waste slag, comprising a separation box (1), a support column (2), a conveying box (3) and a box door (4), characterized in that: A feed hopper (5) is fixedly installed on the top of the conveying box (3), a discharge pipe (6) is fixedly installed on the bottom of the conveying box (3), a first collecting box (7) and a second collecting box (8) are fixedly connected to the two sides of the separation box (1), a conveying mechanism is arranged inside the conveying box (3), a first movable sieve plate (13), a second movable sieve plate (14) and a filtering sieve plate (15) are arranged inside the separation box (1), a vibrator (16) is fixedly installed on the bottom of the first movable sieve plate (13), the second movable sieve plate (14) and the filtering sieve plate (15), a side door (18) for discharging materials is hingedly installed on the side of the separation box (1), a guide rail (20) is fixedly installed on the inner bottom of the separation box (1), and a material receiving drawer (19) is slidably connected to the top of the guide rail (20). The separation box (1) is internally rotatably connected to a reciprocating screw rod (21), the external thread of the reciprocating screw rod (21) is connected to a cleaning plate (22), a limiting slider (23) is fixedly connected to the side of the cleaning plate (22), a limiting slide groove (31) is provided on the inner wall of the separation box (1), a rotating motor (24) is fixedly installed on the back of the separation box (1), a water tank (25) is fixedly installed on the top of the separation box (1), a water injection pipe (26) is fixedly connected to the top of the water tank (25), a water pump (27) is fixedly installed on the side of the water tank (25), and a water guide pipe (28) is fixedly connected to the end of the water pump (27), a water collecting box (29) is fixedly connected to the inner top of the separation box (1), and a spray head (30) is fixedly connected to the bottom of the water collecting box (29).
2. The high-efficiency separation device for plasma furnace smelting waste slag according to claim 1 is characterized by: The support column (2) is fixedly mounted on the bottom of the separation box (1); the conveying box (3) is cylindrical in shape and runs through the entire separation box (1) from left to right; the box door (4) is connected to the front of the separation box (1); the feed hopper (5) is located at the top left side of the conveying box (3); and the discharge pipe (6) is located at the bottom right side of the conveying box (3).
3. The high-efficiency separation device for plasma furnace smelting waste slag according to claim 1 is characterized by: The conveying mechanism comprises a driving motor (9), a driving shaft (10) and a spiral blade (11); the driving motor (9) is fixedly mounted on the outside of the left side surface of the conveying box (3); the driving shaft (10) is rotatably connected to the inside of the conveying box (3); the spiral blade (11) is fixedly mounted on the outer surface of the driving shaft (10); the output end of the driving motor (9) is fixedly connected to the left end of the driving shaft (10); and a screening hole (12) is provided on the part of the conveying box (3) located inside the separation box (1).
4. The high-efficiency separation device for plasma furnace smelting waste slag according to claim 1 is characterized by: The first collecting box (7) and the second collecting box (8) are respectively located on the left and right side surfaces of the separation box (1); the first collecting box (7) is located below the unloading side door (18); the second collecting box (8) is located directly below the unloading pipe (6); a movable slider (17) is fixedly connected to the side surfaces of the first movable sieve plate (13) and the second movable sieve plate (14); the first movable sieve plate (13) and the second movable sieve plate (14) are slidably connected to the interior of the separation box (1) via the movable slider (17).
5. The high-efficiency separation device for plasma furnace smelting waste slag according to claim 1 is characterized by: The unloading side door (18) is located at the left end of the filter screen plate (15); the first movable screen plate (13), the second movable screen plate (14) and the filter screen plate (15) are arranged in sequence from top to bottom; the first movable screen plate (13), the second movable screen plate (14) and the filter screen plate (15) are respectively arranged crosswise and tilted; the limit slider (23) is slidably connected to the inside of the limit slide groove (31).
6. The high-efficiency separation device for plasma furnace smelting waste slag according to claim 1 is characterized by: The output end of the rotating motor (24) is fixedly connected to the end of the reciprocating screw (21), the other end of the water guide pipe (28) is fixedly connected to the right side surface of the water collecting box (29), the three left and right spray heads (30) form a group and are symmetrically installed in two groups, the front and rear groups of spray heads (30) are respectively located on the front and rear sides of the conveying box (3).
Citation Information
Patent Citations
Smelting waste residue screening device
CN219112122U
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