Pleurotus eryngii sorting line
By designing the Oyster mushroom sorting line and using the coordinated cooperation of the sorting device and the conveyor belt, the automatic sorting of Oyster mushrooms is realized, solving the problems of low manual sorting efficiency and poor accuracy, and improving sorting efficiency and product quality.
Patent Information
- Application Number
- CN202421652504.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing Oyster mushroom sorting process relies on manual labor, which leads to errors in size classification and long periods, which increase time cost and fatigue, and reduce sorting efficiency and accuracy.
A sorting line of Oyster mushrooms is designed, including a conveyor belt, sorting device, roller conveyor, mushroom brush plate track and mushroom brush plate. Through the coordinated cooperation of the sorting assembly and the blanking assembly, the sorting assembly is automatically sorted according to the size of the Oyster mushrooms.
It improves sorting efficiency, reduces errors, reduces production costs, reduces fatigue of sorting personnel, and improves overall operating efficiency.
Smart Images

Figure CN222890161U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mushroom sorting, and more specifically relates to a Pleurotus eryngii sorting line. Background Art
[0002] King Oyster Mushroom, also known as Pleurotus eryngii, gets its name not only from its unique almond-like aroma, but also because of its thick meat and abalone-like taste, which brings people an unforgettable taste enjoyment. In recent years, King Oyster Mushroom, as a new variety of rare edible fungi, has successfully emerged in the market with its multiple values of being edible, medicinal and therapeutic, and has been favored by consumers.
[0003] However, processing King Oyster Mushroom is not an easy task, especially during the processing, the sorting process is particularly important. At present, the sorting of King Oyster Mushroom on the market mostly relies on manual work. Usually, King Oyster Mushroom is placed on a long conveyor belt, and sorters stand at equal intervals on both sides of the conveyor belt. These sorters rely on their rich experience to select King Oyster Mushroom according to the size, and then pack them. However, this method, although relying on manual meticulousness and experience, still has some unavoidable problems.
[0004] First, due to the limitations of manual sorting, the size classification of King Oyster Mushrooms is prone to errors. This may cause some King Oyster Mushrooms that originally belonged to the same category to be mistakenly sorted into different batches, thus affecting the overall quality of the product. Secondly, the manual sorting cycle is relatively long, which undoubtedly increases the time cost of the operation and reduces the overall operation efficiency. More importantly, long working hours will also increase the fatigue of the sorting personnel, further reducing the accuracy of sorting.
[0005] To this end, the utility model provides a Pleurotus eryngii sorting line. Utility Model Content
[0006] The purpose of the utility model is to provide a Pleurotus eryngii sorting line to solve the problems raised in the above background technology.
[0007] The purpose of the utility model can be achieved through the following technical solutions:
[0008] A Pleurotus eryngii sorting line comprises a conveyor belt, a feeding port of the conveyor belt is sequentially provided with a plurality of sorting devices from left to right, the horizontal heights of the plurality of sorting devices are consistent, a roller conveying device is provided between the sorting devices, the sorting device comprises a sorting assembly and a material dropping assembly, a conveyor line mechanism is provided on both the front and rear sides of the sorting assembly, a material dropping port is provided between the conveyor line mechanisms on the front and rear sides of the sorting assembly, a terminal mushroom blocking plate is provided on the right side of the material dropping port, the sorting assembly is respectively contracted or extended to the front and rear sides by the conveyor line mechanisms on the front and rear sides of the sorting assembly to adjust the size of the material dropping port, and the material dropping port is communicated with the material dropping assembly;
[0009] A mushroom brushing plate track is arranged above the sorting device, a mushroom brushing plate is connected to the mushroom brushing plate track, the mushroom brushing plate is placed at the feeding port, and the mushroom brushing plate adjusts its height and position relative to the sorting device along the mushroom brushing plate track.
[0010] As a further preferred technical solution of the utility model, the sorting device is provided with three groups, the leftmost sorting device is a first sorting device for screening Pleurotus eryngii with a diameter of less than 4 cm, the middle sorting device is a second sorting device for screening Pleurotus eryngii with a diameter between 4 and 6 cm, and the rightmost sorting device is a third sorting device for screening Pleurotus eryngii with a diameter of more than 6 cm. The corresponding first sorting device, the second sorting device and the third sorting device are all adjusted in size through their conveying line mechanisms according to the size of the Pleurotus eryngii to be screened;
[0011] The corresponding roller conveying device is a roller conveyor belt, and the roller conveying device is provided with two groups, which are respectively arranged between the first sorting device and the second sorting device and between the second sorting device and the third sorting device.
[0012] As a further preferred technical solution of the utility model, the front and rear sides of the roller conveyor are provided with side baffles for blocking the Pleurotus eryngii.
[0013] As a further preferred technical solution of the utility model, the conveyor line mechanism includes a driving roller, and the driving roller is sheathed with a belt and drives the belt to move;
[0014] The sorting component is also provided with a driving adjustment mechanism, and the inclination of the conveying line mechanism is adjusted by the driving adjustment mechanism, and the width between the belts of the conveying line mechanisms on the front and rear sides of the sorting component is adjusted by the driving adjustment mechanism.
[0015] As a further preferred technical solution of the utility model, the blanking assembly includes a frame, the sorting assembly is fixed above the frame, a discharge port is arranged at the front bottom of the frame, a funnel-shaped blanking channel is arranged in the frame, the upper end of the blanking channel is communicated with the blanking port, and the lower end of the blanking channel is communicated with the discharge port.
[0016] As a further preferred technical solution of the utility model, the conveyor belt is a flat conveyor belt, a roller conveyor belt, or a mesh conveyor belt, and the conveyor belt is provided with a contact rubber surface or a contact mesh surface that is in direct contact with the Pleurotus eryngii, and the contact rubber surface or the contact mesh surface is made of food-grade PVC material.
[0017] As a further preferred technical solution of the utility model, a cover plate is provided on the conveyor belt, side plates are fixed on the front and rear sides of the conveyor belt, the cover plate is fixedly connected to the side plates and fixed to the conveyor belt through the side plates, the cover plate is provided with a spacer strip, and a plurality of through holes are opened on the cover plate.
[0018] As a further preferred technical solution of the utility model, the mushroom brushing board is provided with a mushroom brushing part and a connecting part, the upper end of the connecting part is connected to the mushroom brushing board track, the lower end of the connecting part is connected to the mushroom brushing part, and the shape of the mushroom brushing part is umbrella-shaped, semicircular or semi-elliptical.
[0019] As described above, the Pleurotus eryngii sorting line provided by the utility model has the following beneficial effects:
[0020] The utility model utilizes the above-mentioned King Oyster Mushroom sorting line. Due to the adoption of such a structure, through the coordinated arrangement of the sorting components and the blanking components of the sorting device, the roller conveying device, the mushroom brushing plate track and the mushroom brushing plate, the King Oyster Mushroom can be sorted according to the size, the sorting efficiency is high, and errors are not prone to occur, thereby reducing the production cost of the enterprise.
[0021] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0023] Figure 1 A plan view of a Pleurotus eryngii sorting line applied for in the utility model;
[0024] Figure 2 This is one of the elevation views of a Pleurotus eryngii sorting line applied for in the utility model;
[0025] Figure 3 This is the second elevation view of a Pleurotus eryngii sorting line applied for in the utility model;
[0026] Figure 4 A plan view of a conveyor belt cover plate of a Pleurotus eryngii sorting line applied for by the utility model;
[0027] Figure 5 This is a vertical view of a conveyor belt cover plate of a Pleurotus eryngii sorting line applied for by the utility model.
[0028] Summary of reference numerals and their descriptions:
[0029] 100, conveyor belt; 110, cover plate; 111, spacer bar; 112, through hole; 120, side plate; 200, sorting device; 210, first sorting device; 220, second sorting device; 230, third sorting device; 300, sorting assembly; 310, conveyor line mechanism; 311, driving roller; 312, belt; 320, discharge port; 330, end mushroom baffle plate; 400, drop assembly; 410, frame; 420, discharge port; 430, drop channel; 500, mushroom brushing plate track; 600, mushroom brushing plate; 610, mushroom brushing part; 620, connecting part; 700, roller conveyor device. DETAILED DESCRIPTION
[0030] The following is a description of the implementation of the present invention by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0031] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions that can be implemented in this utility model, so they have no substantial technical significance. Any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effects that can be produced by the utility model and the purposes that can be achieved, should still fall within the scope of the technical content disclosed in this utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of this utility model. The change or adjustment of their relative relationship, without substantial change in the technical content, should also be regarded as the scope of the implementation of this utility model. The specific structure can be described with reference to the drawings of the patent application.
[0032] The utility model provides a Pleurotus eryngii sorting line, please refer to Figures 1 to 5As shown, it includes a conveyor belt 100, and a plurality of sorting devices 200 are sequentially arranged at the feeding port of the conveyor belt 100 from left to right, and the horizontal heights of the plurality of sorting devices 200 are consistent. A roller conveying device 700 is arranged between the sorting devices 200, and the sorting device 200 includes a sorting component 300 and a blanking component 400. The front and rear sides of the sorting component 300 are both provided with a conveying line mechanism 310, and a blanking port 320 is arranged between the conveying line mechanisms 310 on the front and rear sides of the sorting component 300. A terminal mushroom blocking plate 330 is arranged on the right side of the blanking port 320. The sorting component 300 is respectively contracted or stretched to the front and rear sides through the conveying line mechanisms 310 on the front and rear sides of the sorting component 300 to adjust the size of the blanking port 320, and the blanking port 320 is communicated with the blanking component 400;
[0033] A mushroom brushing plate track 500 is arranged above the sorting device 200, and a mushroom brushing plate 600 is connected to the mushroom brushing plate track 500. The mushroom brushing plate 600 is placed at the discharge port 320. The mushroom brushing plate 600 adjusts its height and position relative to the sorting device 200 along the mushroom brushing plate track 500.
[0034] It should be noted that through the coordinated arrangement of the sorting component 300 and the blanking component 400, the roller conveyor device 700, the mushroom brushing plate track 500 and the mushroom brushing plate 600 of the sorting device 200, the Pleurotus eryngii can be sorted according to their size, the sorting efficiency is high, and errors are not prone to occur, thereby reducing the production cost of the enterprise.
[0035] In this embodiment, combined with Figure 1 and Figure 2 As shown, the sorting device 200 is provided with three groups, the leftmost sorting device 200 is a first sorting device 210 for screening Pleurotus eryngii with a diameter of less than 4 cm, the middle sorting device 200 is a second sorting device 220 for screening Pleurotus eryngii with a diameter between 4 and 6 cm, and the rightmost sorting device 200 is a third sorting device 230 for screening Pleurotus eryngii with a diameter of more than 6 cm. The corresponding first sorting device 210, the second sorting device 220 and the third sorting device 230 are all adjusted in size through the conveying line mechanism 310 according to the size of the Pleurotus eryngii to be screened;
[0036] The corresponding roller conveyor device 700 is a roller conveyor belt 100, and the roller conveyor device 700 is provided with two groups, which are respectively arranged between the first sorting device 210 and the second sorting device 220 and between the second sorting device 220 and the third sorting device 230.
[0037] The front and rear sides of the roller conveyor 700 are provided with side baffles for blocking the Pleurotus eryngii.
[0038] Specifically, the specific structure of the conveyor line mechanism 310 is shown below. Figure 1 , Figure 2 as well as Figure 3 As shown, the conveyor line mechanism 310 includes a driving roller 311, and the driving roller 311 is provided with a belt 312 on the outside and drives the belt 312 to move; the sorting component 300 is also provided with a driving adjustment mechanism, and the conveyor line mechanism 310 adjusts the inclination of the conveyor line mechanism 310 through the driving adjustment mechanism, and the width between the belts 312 of the conveyor line mechanism 310 on the front and rear sides of the sorting component 300 is adjusted by the driving adjustment mechanism.
[0039] Specifically, the specific structure of the blanking assembly 400 is shown below. Figure 2 As shown, the material dropping component 400 includes a frame 410, the sorting component 300 is fixed above the frame 410, a discharge port 420 is arranged at the front bottom of the frame 410, a funnel-shaped material dropping channel 430 is arranged in the frame 410, the upper end of the material dropping channel 430 is communicated with the discharge port 320, and the lower end of the material dropping channel 430 is communicated with the discharge port 420.
[0040] The conveyor belt 100 is a flat conveyor belt 100 or a roller conveyor belt 100 or a mesh conveyor belt 100. The conveyor belt 100 is provided with a contact rubber surface or a contact mesh surface that is in direct contact with the Pleurotus eryngii. The contact rubber surface or the contact mesh surface is made of food-grade PVC material.
[0041] It should be noted that: when the contact rubber surface or the contact mesh surface is made of food-grade PVC material, it not only has excellent oil resistance, water resistance, acid and alkali resistance, low temperature resistance and other properties, but also will bring the following beneficial effects: ① Food safety guarantee: Food-grade PVC material is non-toxic and odorless, meets food safety standards, and ensures that no harmful substances are released during the transportation of foods such as pleurotus eryngii, thereby ensuring the safety and hygiene of food; ② Extend the life of the conveyor belt 100: The oil resistance, water resistance, acid and alkali resistance characteristics make the conveyor belt 100 not easily corroded or damaged when facing various liquids and chemicals, thereby extending the service life of the conveyor belt 100; ③ Improve the conveying efficiency: The low temperature resistance performance enables the conveyor belt 100 to maintain good elasticity and flexibility even in a low temperature environment, and is not easy to harden or break, ensuring the conveyor belt 1 00's stable operation improves the conveying efficiency; ④ Reduce maintenance costs: Since the conveyor belt 100 has excellent wear resistance and corrosion resistance, the repair and replacement work required due to damage is reduced, and the maintenance cost is reduced; ⑤ Enhance environmental adaptability: Whether in a wet, greasy or acid-base environment, the food-grade PVC conveyor belt 100 can maintain stable performance, which enhances the adaptability of the conveyor belt 100 in different working environments; ⑥ Reduce downtime: Since the conveyor belt 100 has a long service life and good environmental adaptability, it reduces the downtime caused by equipment failure and ensures the continuity and stability of the production line; ⑦ Meet hygiene standards: Food-grade PVC material is easy to clean and disinfect, meets the hygiene standards in the food production process, and reduces the risk of bacterial growth and cross contamination.
[0042] Specifically, the specific structure of the conveyor belt 100 is shown below. Figure 4 and Figure 5 As shown, a cover plate 110 is provided on the conveyor belt 100, and side plates 120 are fixed on the front and rear sides of the conveyor belt 100. The cover plate 110 is fixedly connected to the side plates 120 and fixed to the conveyor belt 100 through the side plates 120. The cover plate 110 is provided with a spacer bar 111, and a plurality of through holes 112 are opened on the cover plate 110.
[0043] Specifically, the specific structure of the mushroom brushing plate 600 is shown below. Figure 3 As shown, the mushroom brushing board 600 is provided with a mushroom brushing part 610 and a connecting part 620. The upper end of the connecting part 620 is connected to the mushroom brushing board track 500, and the lower end of the connecting part 620 is connected to the mushroom brushing part 610. The shape of the mushroom brushing part 610 is umbrella-shaped, semicircular or semi-elliptical.
[0044] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A Pleurotus eryngii sorting line, characterized in that: It comprises a conveyor belt, a plurality of sorting devices are sequentially arranged at the feeding port of the conveyor belt from left to right, the horizontal heights of the plurality of sorting devices are consistent, a roller conveying device is arranged between the sorting devices, the sorting device comprises a sorting assembly and a blanking assembly, a conveying line mechanism is arranged at the front and rear sides of the sorting assembly, a blanking port is arranged between the conveying line mechanisms at the front and rear sides of the sorting assembly, a terminal mushroom blocking plate is arranged at the right side of the blanking port, the sorting assembly is respectively contracted or extended to the front and rear sides through the conveying line mechanisms at the front and rear sides of the sorting assembly to adjust the size of the blanking port, and the blanking port is communicated with the blanking assembly; A mushroom brushing plate track is arranged above the sorting device, a mushroom brushing plate is connected to the mushroom brushing plate track, the mushroom brushing plate is placed at the feeding port, and the mushroom brushing plate adjusts its height and position relative to the sorting device along the mushroom brushing plate track.
2. A Pleurotus eryngii sorting line according to claim 1, characterized in that: The sorting device is provided with three groups, the leftmost sorting device is a first sorting device for screening Pleurotus eryngii with a diameter of less than 4 cm, the middle sorting device is a second sorting device for screening Pleurotus eryngii with a diameter between 4 and 6 cm, and the rightmost sorting device is a third sorting device for screening Pleurotus eryngii with a diameter of more than 6 cm. The corresponding feeding ports of the first sorting device, the second sorting device and the third sorting device are all adjusted in size through the conveying line mechanism according to the size of the Pleurotus eryngii to be screened; The corresponding roller conveying device is a roller conveyor belt, and the roller conveying device is provided with two groups, which are respectively arranged between the first sorting device and the second sorting device and between the second sorting device and the third sorting device.
3. A Pleurotus eryngii sorting line according to claim 1 or 2, characterized in that: The front and rear sides of the roller conveyor are provided with side baffles for blocking the Pleurotus eryngii.
4. A Pleurotus eryngii sorting line according to claim 1 or 2, characterized in that: The conveyor line mechanism comprises a driving roller, and the driving roller is sheathed with a belt and drives the belt to move; The sorting component is also provided with a driving adjustment mechanism, and the inclination of the conveying line mechanism is adjusted by the driving adjustment mechanism, and the width between the belts of the conveying line mechanisms on the front and rear sides of the sorting component is adjusted by the driving adjustment mechanism.
5. A Pleurotus eryngii sorting line according to claim 1 or 2, characterized in that: The material dropping component includes a frame, the sorting component is fixed above the frame, a discharge port is arranged at the front bottom of the frame, a funnel-shaped material dropping channel is arranged in the frame, the upper end of the material dropping channel is communicated with the material dropping port, and the lower end of the material dropping channel is communicated with the discharge port.
6. A Pleurotus eryngii sorting line according to claim 1 or 2, characterized in that: The conveyor belt is a flat conveyor belt, a roller conveyor belt or a mesh conveyor belt. The conveyor belt is provided with a contact rubber surface or a contact mesh surface that is in direct contact with the Pleurotus eryngii. The contact rubber surface or the contact mesh surface is made of food-grade PVC material.
7. A Pleurotus eryngii sorting line according to claim 1 or 2, characterized in that: The conveyor belt is provided with a cover plate, the front and rear sides of the conveyor belt are fixed with side plates, the cover plate is fixedly connected to the side plates and is fixed to the conveyor belt through the side plates, the cover plate is provided with a spacer bar, and a plurality of through holes are opened on the cover plate.
8. The Pleurotus eryngii sorting line according to claim 6, characterized in that: The conveyor belt is provided with a cover plate, the front and rear sides of the conveyor belt are fixed with side plates, the cover plate is fixedly connected to the side plates and is fixed to the conveyor belt through the side plates, the cover plate is provided with a spacer bar, and a plurality of through holes are opened on the cover plate.
9. A Pleurotus eryngii sorting line according to claim 1 or 2, characterized in that: The mushroom brushing board is provided with a mushroom brushing part and a connecting part, the upper end of the connecting part is connected to the mushroom brushing board track, and the lower end of the connecting part is connected to the mushroom brushing part, and the shape of the mushroom brushing part is umbrella-shaped, semicircular or semi-elliptical.