Suspension arm four-groove cleaning machine

By designing a four-slot cleaning machine for the boom, the transfer device of the lifting components and the transverse moving components is used to realize automatic cleaning and rust removal of the returned parts, solving the problems of low efficiency and high cost of manual cleaning in the existing technology, and improving the cleaning efficiency and production capacity.

CN222890250UActive Publication Date: 2025-05-23CRRC HANGZHOU CO LTD
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Patent Information

Application Number
CN202421788388.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-23
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

When the existing technology returns to the factory to clean and repair parts, it is difficult to efficiently remove heavy oil pollution, severe rust and dust. The manual operation cost is high, the safety risks are high, and the efficiency is low, so it cannot meet the situation of increased production capacity.

Method used

A four-slot cleaning machine for the crane arm is designed, including a frame body, a four-slot cleaning machine and a transfer device. The four-slot cleaning machine is provided with a first cleaning tank, a second cleaning tank, a bubble rinse tank and a drying tank in sequence along the first direction. The transfer device includes a lifting assembly and a transverse movement assembly. The workpiece is automatically cleaned, rinsed and dried in the four-slot cleaning machine through a robot.

Benefits of technology

Automatic cleaning, rust removal and drying of parts returning to the factory is realized, labor costs and work intensity are reduced, cleaning efficiency is improved, and it can cope with difficult cleaning and increased production capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a suspension arm four-groove cleaning machine which comprises a frame body, a four-groove cleaning machine body and a transfer device, and a feeding machine frame used for feeding workpieces and a discharging machine frame used for discharging the workpieces are arranged at the two ends of the frame body in the first direction; the four-tank cleaning machine is arranged on the frame body and comprises a first cleaning tank, a second cleaning tank, a bubbling rinsing tank and a drying tank which are sequentially arranged in the first direction, the first cleaning tank is adjacent to the feeding rack, and the drying tank is adjacent to the discharging rack; the transferring device is located above the frame body and comprises a lifting assembly and a transverse moving assembly, and the lifting assembly comprises a transmission chain capable of moving in the second direction and a supporting frame fixedly connected to the transmission chain; the transverse moving assembly comprises a conveying frame capable of moving in the first direction relative to the supporting frame and a mechanical arm arranged at the bottom of the conveying frame and capable of driving the workpiece to move, the transferring device moves in a reciprocating mode, the problems of heavy oil contamination, serious rust and dust of parts returned to a factory to be cleaned and maintained can be solved, and meanwhile the labor cost and the working intensity are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic cleaning, in particular to a hanging arm four-slot cleaning machine. Background Art

[0002] In the manufacturing or maintenance process, the main parts in the bogie assembly need to be returned to the factory for cleaning and repair. All of them are in a state of heavy oil pollution, severe rust and dust. Conventional bogie parts that are returned to the factory for cleaning and repair are manually hoisted and circulated, and manually decontaminated, rusted and cleaned. The personnel input is large, and the cost of decontamination and rust removal is high. The chemical reagents used for decontamination and rust removal require personnel to wear special protective clothing, protective gloves and other protective gear before operating, which poses a safety risk. In addition, the cleaning work surface is large, the structure is complex, the operation is cumbersome, the cleaning time is long, the manual cleaning efficiency is low, the labor difficulty is large, the cleaning protection requirements are high, and when the need for repairs increases, it cannot meet the production capacity demand.

[0003] Therefore, how to solve the problem of heavy oil pollution, severe rust and dust on parts returned to the factory for cleaning and repair, while reducing labor costs and work intensity, is a technical problem that technicians in this field currently need to solve. Utility Model Content

[0004] The purpose of the utility model is to provide a boom four-slot cleaning machine to solve the problem of heavy oil pollution, severe rust and dust on parts returned to the factory for cleaning and maintenance, while reducing labor costs and work intensity to cope with difficult cleaning and increased production capacity.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a hanging arm four-slot cleaning machine, comprising:

[0006] The frame body is provided with a loading frame for loading workpieces and a unloading frame for unloading workpieces at two ends in the first direction;

[0007] A four-tank cleaning machine is arranged on a frame, comprising a first cleaning tank, a second cleaning tank, a bubbling rinsing tank and a drying tank which are arranged in sequence along a first direction, the first cleaning tank is adjacent to a loading rack, and the drying tank is adjacent to a unloading rack;

[0008] The transfer device is located above the frame and includes a lifting assembly and a transverse movement assembly. The lifting assembly includes a transmission chain that can move along a second direction and a support frame fixedly connected to the transmission chain. The transverse movement assembly includes a conveyor frame that can move along a first direction relative to the support frame and a robot arm that is arranged at the bottom of the conveyor frame and can drive the workpiece to move. The first direction and the second direction are perpendicular to each other.

[0009] Preferably, the loading rack comprises a loading station, a loading docking station and a first conveyor line, and the first conveyor line is used to convey the cleaning basket containing the workpiece along the loading station to the loading docking station;

[0010] The unloading rack includes an unloading station, an unloading docking station and a second conveying line, and the second conveying line is used to convey the cleaning basket loaded with workpieces along the unloading docking station to the unloading station;

[0011] The loading docking station and the unloading docking station are respectively located at two ends of the four-slot cleaning machine in the first direction, and the loading docking station is adjacent to the first cleaning slot, and the unloading docking station is adjacent to the drying slot.

[0012] Preferably, the loading station is provided with a first guide limit device for guiding and limiting the cleaning basket when it is suspended, and an overload alarm device for detecting the load. When the load exceeds the first preset value, the first conveyor line stops transporting and alarms. A first detection sensor is provided on the loading and docking station, and the first conveyor line stops running when the cleaning basket is transported to the first preset position.

[0013] Preferably, the unloading and docking station is provided with a second guide limit device, which is used to directional transport the cleaning basket through the drying tank along the second conveyor line to the unloading station. The unloading station is provided with a second detection sensor. When the second detection sensor detects that the cleaning basket is transported to the second preset position, the second conveyor line stops running.

[0014] Preferably, the lifting assembly further comprises a first power source and a transmission assembly connected to the first power source and used for transmitting the power thereof to the transmission chain.

[0015] Preferably, the transverse movement assembly also includes a first driving cylinder and a second driving cylinder connected to each other, wherein one end of the first driving cylinder facing away from the second driving cylinder is fixedly connected to the support frame, and one end of the second driving cylinder facing away from the first driving cylinder is fixedly connected to the conveying frame, and the extension and retraction of the first driving cylinder and the second driving cylinder can drive the conveying frame to move in the first direction relative to the support frame.

[0016] Preferably, the support frame comprises:

[0017] Two cross beams, arranged at intervals and both extending along a first direction;

[0018] A plurality of frames each comprises a horizontal rod and two vertical rods vertically connected to the ends of the horizontal rod, and the bottoms of the two vertical rods are respectively connected to the opposite sides of the two cross beams so that the frame bridges the two cross beams.

[0019] Preferably, multiple pulleys are provided on both sides of the conveying frame, and the pulleys can be rotatably fitted to the side of the beam close to the horizontal rod in the second direction. Limiting edges are provided on the opposite sides of the pulleys on both sides of the conveying frame. The distance between the limiting edges is slightly smaller than the distance between the two beams, and the bottom of the limiting edge is lower than the bottom of the beam to limit the pulley from the beam.

[0020] Preferably, a third in-position sensor is disposed at both ends of the first driving cylinder, and a fourth in-position sensor is disposed at both ends of the second driving cylinder.

[0021] Preferably, it also includes a water storage tank and a filling module arranged on the frame, the water storage tank is used for storing water, and the filling module is used for controlling the flow of water to the first cleaning tank, the second cleaning tank and the bubbling rinsing tank.

[0022] Compared with the above-mentioned background technology, the utility model provides a four-slot hanging arm cleaning machine, including a frame, a four-slot cleaning machine and a transfer device, the frame is provided with a loading rack for loading workpieces and a unloading rack for unloading workpieces at both ends of the first direction; the four-slot cleaning machine is arranged on the frame, including a first cleaning tank, a second cleaning tank, a bubbling rinsing tank and a drying tank arranged in sequence along the first direction, the first cleaning tank is adjacent to the loading rack, and the drying tank is adjacent to the unloading rack; the transfer device is located above the frame, including a lifting assembly and a transverse movement assembly, the lifting assembly includes a transmission chain that can move along the second direction and a support frame fixedly connected to the transmission chain, the transverse movement assembly includes a conveying frame that can move relative to the support frame along the first direction and a manipulator arranged at the bottom of the conveying frame and capable of driving the workpiece to move, the first direction and the second direction are perpendicular to each other.

[0023] The robot then moves the workpiece back and forth over the first cleaning tank, and then the robot moves the workpiece back and forth over the first cleaning tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0025] Figure 1A schematic diagram of the structure of a four-slot hanging arm cleaning machine provided by an embodiment of the utility model;

[0026] Figure 2 A schematic diagram of the structure of the four-slot hanging arm cleaning machine provided by an embodiment of the utility model from another perspective;

[0027] Figure 3 A schematic diagram of the structure of the transfer device provided by an embodiment of the utility model;

[0028] Figure 4 for Figure 3 The main view of the structure;

[0029] Figure 5 for Figure 3 A partial enlarged view of

[0030] Figure 6 This is a schematic diagram of the structure of the touch screen provided by the embodiment of the utility model when it is lit;

[0031] Figure 7 A schematic diagram of the structure of the monitoring screen provided by the embodiment of the utility model;

[0032] Figure 8 A schematic diagram of the structure of the debugging screen provided by an embodiment of the utility model;

[0033] Fig. 9 A schematic diagram of the structure of the parameter setting screen provided by an embodiment of the utility model;

[0034] Fig.10 A schematic diagram of the structure of the water replenishment system operation interface provided by an embodiment of the utility model;

[0035] Fig.11 A schematic diagram of the structure of a keypad provided in an embodiment of the utility model.

[0036] in:

[0037] 1-feeding rack, 11-feeding station, 111-overload alarm device, 12-feeding docking station, 13-first conveyor line;

[0038] 21- unloading station, 22- unloading docking station, 23- second conveyor line;

[0039] 3-four-tank cleaning machine, 31-first cleaning tank, 32-second cleaning tank, 33-bubbling rinsing tank, 34-drying tank;

[0040] 4-lifting assembly, 41-transmission chain, 42-support frame, 421-crossbeam, 422-horizontal rod, 423-vertical rod, 43-first power source, 44-transmission assembly;

[0041] 5-transverse movement assembly, 51-transport frame, 511-pulley, 512-limiting edge, 52-manipulator, 53-first driving cylinder, 54-second driving cylinder;

[0042] 6- Water storage tank;

[0043] 7- Filling module;

[0044] 8-Electrical control cabinet. DETAILED DESCRIPTION

[0045] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0046] In order to enable those skilled in the art to better understand the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0047] In the description of the present invention, it should be understood that the terms "top", "bottom", "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the position or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation of the present invention.

[0048] The purpose of the utility model is to provide a boom four-slot cleaning machine to solve the problem of heavy oil pollution, severe rust and dust on parts returned to the factory for cleaning and maintenance, while reducing labor costs and work intensity to cope with difficult cleaning and increased production capacity.

[0049] It should be noted that, in this embodiment, the X direction in the drawings is defined as the first direction, and the Y direction is defined as the second direction, and the first direction and the second direction are perpendicular to each other.

[0050] See also Figure 1 and Figure 2 To achieve the above-mentioned purpose, the utility model provides a four-slot hanging arm cleaning machine 3, comprising a frame, a four-slot cleaning machine 3 and a transfer device.

[0051] The frame body is provided with a loading frame 1 for loading workpieces and an unloading frame for unloading workpieces at two ends in the first direction.

[0052] The four-slot cleaning machine 3 is arranged on a frame, and includes a first cleaning tank 31, a second cleaning tank 32, a bubbling rinsing tank 33 and a drying tank 34 which are arranged in sequence along a first direction. The first cleaning tank 31 is adjacent to the loading rack 1 to facilitate the transfer of the workpiece to be processed, and the drying tank 34 is adjacent to the unloading rack to facilitate the removal of the processed workpiece from the four-slot cleaning machine 3. The first cleaning tank 31 and the second cleaning tank 32 are both ultrasonic cleaning tanks.

[0053] The water tank 6 and the filling module 7 are arranged on the frame, the water tank 6 is used for storing water, and the filling module 7 is used for controlling the water flow to the first cleaning tank 31, the second cleaning tank 32 and the bubbling rinsing tank 33 for workpiece cleaning.

[0054] The transfer device is located above the frame, and includes a lifting assembly 4 and a transverse movement assembly 5. The lifting assembly 4 includes a transmission chain 41 that can move along the second direction and a support frame 42 fixedly connected to the transmission chain 41, and the support frame 42 is located above the loading frame 1, the unloading frame and the four-slot cleaning machine 3; the transverse movement assembly 5 includes a conveying frame 51 that can move along the first direction relative to the support frame 42 and a manipulator 52 arranged at the bottom of the conveying frame 51 and capable of driving the workpiece to move.

[0055] Both the lifting assembly 4 and the transverse movement assembly 5 are provided with soft and hard limit devices to prevent the manipulator 52 from exceeding the stroke and escaping during operation. A disengagement protection device is also provided, which can trigger an alarm device in the event of abnormal disengagement during downward operation, stop the mechanism from continuing to operate, and protect the manipulator 52.

[0056] It should be noted that the length of the conveying rack 51 in the first direction is shorter than the length of the supporting rack 42 in the first direction. The conveying rack 51 mainly has two positions, one is located above the loading rack 1 and the four-slot cleaning machine 3 at the same time, and the other is located above the unloading rack and the four-slot cleaning machine 3 at the same time. A plurality of groups of manipulators 52 are provided at the bottom of the conveying rack 51, and the plurality of groups of manipulators 52 respectively correspond to the first cleaning tank 31, the second cleaning tank 32, the bubbling rinsing tank 33, the drying tank 34, and one of the loading rack 1 and the unloading rack. Through the movement of the conveying rack 51, each group of manipulators 52 moves synchronously.

[0057] The operator operates the crane to place the cleaning basket containing the workpieces on the first conveyor line 13, and the transfer device sends the cleaning basket to each process section in turn. After a series of cleaning and drying of the workpieces, the cleaned workpieces are sent to the second conveyor line 23. The operator removes the cleaning basket, takes out the products, and transports the products away with the crane. The cleaning basket is then recycled.

[0058] See also Figures 3 to 5The transfer device includes a lifting assembly 4 that can drive the support frame 42 to reciprocate along the second direction and a transverse movement assembly 5 that can reciprocate along the first direction on the support frame 42. After the workpiece to be processed is loaded onto the loading frame 1, the lifting assembly 4 moves down, and then the manipulator 52 can grab the workpiece or the cleaning basket with the workpiece. Then the lifting assembly 4 rises, and the transverse movement assembly 5 drives the workpiece to move above the first cleaning tank 31 in the four-slot cleaning machine 3. The lifting assembly 4 moves down, and the manipulator 52 is separated from the workpiece or the cleaning basket with the workpiece. After the lifting assembly 4 moves up, the manipulator 52 is driven by the transverse movement assembly 5 to move the workpiece to the top of the first cleaning tank 31 in the four-slot cleaning machine 3. The hand 52 returns to the previous position and then repeats the process, that is, each time the transfer device moves back and forth, all the workpieces are transferred to the next position; the manipulator 52 above each slot allows the workpiece to pass through the first cleaning tank 31, the second cleaning tank 32, the bubbling rinsing tank 33 and the drying tank 34 in the four-slot cleaning machine 3 in turn, and then moves to the unloading rack to complete the unloading. The reciprocating movement of the transfer device according to a fixed action can solve the problem of heavy oil pollution, severe rust and dust on the parts returned to the factory for cleaning and maintenance, while reducing labor costs and work intensity, so as to cope with difficult cleaning and increased production capacity.

[0059] In this embodiment, the loading frame 1 includes a loading station 11, a loading docking station 12 and a first conveyor line 13, and the first conveyor line 13 is used to transport the cleaning basket loaded with workpieces along the loading station 11 to the loading docking station 12; the unloading frame includes an unloading station 21, an unloading docking station 22 and a second conveyor line 23, and the second conveyor line 23 is used to transport the cleaning basket loaded with workpieces along the unloading docking station 22 to the unloading station 21; the loading docking station 12 and the unloading docking station 22 are respectively located at the two ends of the four-slot cleaning machine 3 in the first direction, and the loading docking station 12 is adjacent to the first cleaning tank 31, and the unloading docking station 22 is adjacent to the drying tank 34.

[0060] Among them, the conveying directions of the first conveyor line 13 and the second conveyor line 23 can be perpendicular to the first direction to reduce the length of the entire boom four-slot cleaning machine 3 in the first direction, making the equipment more compact and saving space. The conveying directions of the first conveyor line 13 and the second conveyor line 23 are opposite, that is, the loading station 11 and the unloading station 21 can be spaced apart in the first direction.

[0061] It can be understood that the loading docking station 12 and the unloading docking station 22 are used for the docking transition between the loading and unloading of the cleaning basket and the handling and transfer of the manipulator 52. The cleaning basket is transported to the loading station 11 by the overhead crane. The loading station 11 is provided with a first guide limit device for guiding the limit when the cleaning basket is suspended and an overload alarm device 111 for detecting the load. When the load exceeds a first preset value (for example, the first preset value is 200 kg), the first conveyor line 13 stops transporting and alarms. A first detection sensor is provided on the loading docking station 12. When the cleaning basket is When the basket is transported to the first preset position (the grabbing position of the robot 52), the first conveyor line 13 stops running to avoid excessive conveyance of the cleaning basket. The cleaning basket is provided with a slot hole for easy grabbing by the robot 52. The unloading and docking station 22 is provided with a second guide limit device, which is used to directional convey the cleaning basket through the drying tank 34 along the second conveyor line 23 to the unloading station 21. The unloading station 21 is provided with a second detection sensor. When the second detection sensor detects that the cleaning basket is transported to the second preset position, the second conveyor line 23 stops running and waits for manual unloading and transfer using a gantry crane.

[0062] In some embodiments, the lifting assembly 4 also includes a first power source 43 and a transmission assembly 44 connected to the first power source 43 and used to transmit its power to the transmission chain 41, and the transverse movement assembly 5 also includes a first driving cylinder 53 and a second driving cylinder 54 connected to each other. The end of the first driving cylinder 53 facing away from the second driving cylinder 54 is fixedly connected to the support frame 42, and the end of the second driving cylinder 54 facing away from the first driving cylinder 53 is fixedly connected to the conveying frame 51. The extension and retraction of the first driving cylinder 53 and the second driving cylinder 54 can drive the conveying frame 51 to move relative to the support frame 42 along the first direction. Preferably, the first driving cylinder 53 and the second driving cylinder 54 both extend along the first direction.

[0063] Among them, the support frame 42 includes two beams 421 and multiple frames, the two beams 421 are arranged at intervals and extend along the first direction; the multiple frames include a horizontal rod 422 and two vertical rods 423 vertically connected to the ends of the horizontal rod 422, the bottoms of the two vertical rods are respectively connected to the opposite sides of the two beams 421, so that the frame bridge is on the two beams 421, and multiple pulleys 511 are provided on both sides of the conveying frame 51. The pulley 511 can be rotatably fitted on the side of the beam 421 close to the horizontal rod 422 in the second direction. The pulleys 511 on both sides of the conveying frame 51 are provided with limiting edges 512 on the opposite sides, and the distance between the limiting edges 512 is slightly smaller than the distance between the two beams 421, and the bottom of the limiting edge 512 is lower than the bottom of the beam 421 to limit the pulley 511 from separating from the beam 421.

[0064] During operation, the first power source 43 drives the support frame 42 to descend as a whole through the transmission chain 41. After it descends into place, the second driving cylinder 54 extends out to drive the manipulator 52 locked on the conveyor frame 51 to move forward to the hanging point of the cleaning basket. The transmission chain 41 rises and drives all the cleaning baskets of the workstations to rise as a whole. After it rises into place, the first driving cylinder 53 extends out, driving the conveyor frame 51 to move one workstation on the support frame 42 through the pulley 511. The transmission chain 41 descends, and after the cleaning basket is in place, the second driving cylinder 54 retracts, the manipulator 52 is separated from the hanging point of the cleaning basket, the transmission chain 41 rises into place, the first driving cylinder 53 retracts, and the conveyor frame 51 returns to its original position.

[0065] In addition, during transportation, a third in-position sensor is provided at both ends of the first driving cylinder 53. If there is no in-position signal, the next operation will not be executed and an alarm will be prompted. During unhooking, a fourth in-position sensor is provided at both ends of the second driving cylinder 54. If there is no in-position signal, the next operation will not be executed and an alarm will be prompted.

[0066] It should be noted that the four-slot washing machine for the boom also includes a control module, which is composed of an electric control cabinet 8, a PLC (programmable logic controller), sensors, cables, etc. The PLC is the core control device to control the overall operation of the tooling. The transfer device quantitatively picks up and shifts the washing basket according to the instructions to complete the cleaning and other tasks. The equipment is equipped with a touch screen to operate the human-machine interface, which can manually set the cleaning time. When the equipment is abnormal, it stops working and alarms. The cause of the abnormality can be confirmed on the touch screen. The equipment is equipped with emergency stop switches in the loading and unloading areas, and there is a buzzer reminder during operation. When a fault occurs, sound or light prompts can be given. The entire electrical control system adopts modern electrical automation control theory and design concepts, combined with the actual situation of the project, while meeting the basic functional requirements, it achieves the characteristics of humanized operation. In order to ensure that the system has good electromagnetic compatibility, the hardware of the electrical control part of the system adopts well-known domestic and foreign brands, including: low-voltage power distribution products, sensors, etc. The power distribution system has an overload function. The distribution panel (cabinet, box) is processed and manufactured using complete equipment technology to meet the control requirements.

[0067] See also Figure 6 , where the touch screen lights up and displays the welcome screen. Click the enter button to enter the system.

[0068] See also Figure 7 On the monitoring screen, some status of the current device and the selection button of ultrasonic wave in automatic mode are displayed. Please refer to the following contents.

[0069] Workpiece count: Displays the number of pieces processed during automatic operation. Press “Count Clear” to clear the currently recorded number.

[0070] Countdown for ultrasonic cleaning of tank 1 (first cleaning tank 31): When working automatically, the remaining time for ultrasonic cleaning of tank 1 is displayed.

[0071] 2-tank ultrasonic cleaning (second cleaning tank 32) countdown: When working automatically, the remaining time of 2-tank ultrasonic cleaning is displayed.

[0072] 3-tank cleaning (bubble rinsing tank 33) countdown: When working automatically, the remaining time of 3-tank cleaning is displayed.

[0073] 4-tank drying (drying tank 34) countdown: When working automatically, the remaining time of 4-tank drying is displayed.

[0074] Alarm Silence: When the alarm is howling, you can press this button to stop the howling. It should be noted that it only stops the howling, not eliminates the fault.

[0075] Tank cleaning switch: Press this button and the equipment will start the tank cleaning procedure.

[0076] The corresponding names of the 1-slot heating, 2-slot heating, 3-slot heating and 4-slot heating buttons allow you to freely choose which devices work and which do not work during automatic operation (only for automatic status).

[0077] See also Figure 8 In the debugging screen, you can quickly start and stop all loads. These buttons will only work when the device is in manual mode. The circular indicator light next to the button shows the status of the sensor installed on the corresponding machine (for example, ON = green, OFF = red).

[0078] See also Fig. 9 , the contents of the parameter setting screen.

[0079] 1 tank ultrasonic cleaning time: the time for 1 tank ultrasonic automatic cleaning.

[0080] 2-tank ultrasonic cleaning time: the time for 2-tank ultrasonic automatic cleaning.

[0081] 3-tank bubbling cleaning time: the time for 3-tank bubbling automatic cleaning.

[0082] 4-slot drying and cleaning time: the time for automatic cleaning of 4-slot drying.

[0083] Water control time: The length of time the material pauses after it rises to the right position, which is used for water control.

[0084] In automatic mode, the cleaning time of tanks 1, 2, 3 and 4 will be based on the shorter set time.

[0085] See also Fig.10 The refilling valve on the operating system is directly and clearly operated in the refilling system operation interface for quick refilling of clean water, cleaning machine and rust remover.

[0086] See also Fig.11 , introduction to the functions of the numeric keypad: 0~9 are number keys; the "-" key is the minus key. For example, to enter the number -9, you need to press the "-" key first, and then press the number 9 key; the "." key is the decimal point; the "CR" key clears the input content; the "ES" key does not modify the content and closes the numeric keypad; the "ENT" key confirms the modified content and closes the numeric keypad.

[0087] When the equipment needs to run automatically: check the equipment. The following checks and preparations must be done before the equipment runs automatically: check that the air pressure is within the normal operating pressure range of 0.5~0.6MPa; check that there are no other items inside the equipment that are not related to the operation; check whether there are any foreign objects or any other items on the equipment workbench; check that the overload alarm device 111 is in the on state.

[0088] The automatic operation mode should be selected in the manual / automatic mode, and the screen prompts that the automatic program is ready; press the "Auto Start" button, and the equipment is in automatic mode; after pressing the "Auto Start" button, press the "Start" button again, and the first conveyor line 13 will convey the cleaning basket to the gripping position of the manipulator 52 for gripping and loading. The "Auto Start" button is below the touch screen control panel, and the "Start" button is on the right side of the loading area. The manual mode has been explained on the debugging screen; in addition, there is an emergency stop button, which is used when the equipment has a serious fault, or the equipment alarms, or an emergency occurs. Press the emergency stop button, the equipment will stop running immediately, and the equipment will be reset and return to the origin after the fault is handled.

[0089] It should be noted that, in this specification, relational terms such as first and second are merely used to distinguish one entity from other entities, but do not necessarily require or imply any actual relationship or order between these entities.

[0090] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0091] This article uses specific examples to illustrate the principles and implementation methods of the utility model. The above examples are only used to help understand the method and core ideas of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the utility model.

Claims

1. A four-slot hanging arm cleaning machine, characterized in that: include: The frame body is provided with a loading frame for loading workpieces and a unloading frame for unloading workpieces at two ends in the first direction; A four-tank cleaning machine, arranged on the frame, comprising a first cleaning tank, a second cleaning tank, a bubbling rinsing tank and a drying tank sequentially arranged along the first direction, wherein the first cleaning tank is adjacent to the loading rack, and the drying tank is adjacent to the unloading rack; The transfer device is located above the frame and includes a lifting assembly and a transverse movement assembly. The lifting assembly includes a transmission chain that can move along the second direction and a support frame fixedly connected to the transmission chain. The transverse movement assembly includes a conveying frame that can move along the first direction relative to the support frame and a robot that is arranged at the bottom of the conveying frame and can drive the workpiece to move. The first direction and the second direction are perpendicular to each other.

2. The boom four-slot cleaning machine according to claim 1, characterized in that: The loading rack includes a loading station, a loading docking station and a first conveyor line, wherein the first conveyor line is used to convey a cleaning basket loaded with workpieces along the loading station to the loading docking station; The unloading rack comprises an unloading station, an unloading docking station and a second conveying line, wherein the second conveying line is used to convey a cleaning basket loaded with workpieces along the unloading docking station to the unloading station; The loading docking station and the unloading docking station are respectively located at two ends of the four-slot cleaning machine in the first direction, and the loading docking station is adjacent to the first cleaning slot, and the unloading docking station is adjacent to the drying slot.

3. The boom four-slot cleaning machine according to claim 2, characterized in that: The loading station is provided with a first guide limit device for guiding and limiting the cleaning basket when it is suspended, and an overload alarm device for detecting the load. When the load exceeds a first preset value, the first conveyor line stops transporting and alarms. A first detection sensor is provided on the loading and docking station. When the cleaning basket is transported to the first preset position, the first conveyor line stops running.

4. The boom four-slot cleaning machine according to claim 2, characterized in that: The unloading and docking station is provided with a second guide and limit device, which is used to direct the cleaning basket through the drying tank along the second conveyor line to the unloading station. The unloading station is provided with a second detection sensor. When the second detection sensor detects that the cleaning basket is conveyed to the second preset position, the second conveyor line stops running.

5. The boom four-slot cleaning machine according to claim 1, characterized in that: The lifting assembly further includes a first power source and a transmission assembly connected to the first power source and used for transmitting power thereof to the transmission chain.

6. The boom four-slot cleaning machine according to claim 1, characterized in that: The transverse movement assembly also includes a first driving cylinder and a second driving cylinder connected to each other. One end of the first driving cylinder facing away from the second driving cylinder is fixedly connected to the support frame, and one end of the second driving cylinder facing away from the first driving cylinder is fixedly connected to the conveying frame. The extension and retraction of the first driving cylinder and the second driving cylinder can drive the conveying frame to move along the first direction relative to the support frame.

7. The boom four-slot cleaning machine according to claim 1, characterized in that: The support frame comprises: two cross beams, arranged at intervals and both extending along the first direction; A plurality of frames each comprises a horizontal rod and two vertical rods vertically connected to the ends of the horizontal rod, the bottoms of the two vertical rods are respectively connected to the opposite sides of the two beams, so that the frame bridges the two beams.

8. The boom four-slot cleaning machine according to claim 7, characterized in that: A plurality of pulleys are provided on both sides of the conveying frame, and the pulleys are rotatably fitted to a side of the beam close to the horizontal rod in the second direction. Limiting edges are provided on the opposite sides of the pulleys on both sides of the conveying frame, and the distance between the limiting edges is slightly smaller than the distance between the two beams, and the bottom of the limiting edge is lower than the bottom of the beam to limit the pulley from detaching from the beam.

9. The four-slot hanging arm cleaning machine according to claim 6, characterized in that: The two ends of the first driving cylinder are provided with third in-position sensors, and the two ends of the second driving cylinder are provided with fourth in-position sensors.

10. The boom four-slot cleaning machine according to any one of claims 1 to 9, characterized in that: It also includes a water storage tank and a filling module arranged on the frame, the water storage tank is used for storing water, and the filling module is used for controlling the flow of water to the first cleaning tank, the second cleaning tank and the bubbling rinsing tank.