Substrate welding device
By designing the transmission and clamping mechanism of the substrate welding device and automating the welding and conveying operations, the problem of cumbersome welding operations in the prior art is solved, and the working efficiency and equipment practicality are improved.
Patent Information
- Application Number
- CN202421415731.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-06-20
AI Technical Summary
In the prior art, welding operations between connectors and substrates are cumbersome, which increases labor intensity and affects work efficiency.
A substrate welding device is designed, including a transmission mechanism and a clamping mechanism, which drives the transmission belt through a driving motor, and automatically aligns and fixes the connector and substrate using the clamping mechanism to realize automatic welding and conveying.
The device simplifies the welding process through automated operations, reduces labor intensity, improves work efficiency, and reduces usage costs and improves the practicality of the equipment.
Smart Images

Figure CN222890739U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of substrate welding, in particular to a substrate welding device. Background Art
[0002] Connectors are also called connectors, which generally refer to electrical connectors, that is, devices that connect two active devices to transmit current or signals. Connector welding is a common way to connect electronic components. It achieves circuit connection by welding the connector to the substrate. The principle of connector welding is to connect the pins of the connector to the pads on the substrate and fix them firmly together through heat and chemical reactions. At present, when welding the connector to the substrate, the staff needs to hold the pins of the connector and align them with the pads on the substrate, and then use the welding tool to perform the welding operation, and then transfer the welded connector and substrate. The operation is relatively cumbersome, which increases the labor intensity of the staff and also affects the work efficiency.
[0003] To this end, we propose a substrate welding device. Utility Model Content
[0004] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides a substrate welding device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a substrate welding device, including an equipment transmission bracket, an inverted L-shaped welding support frame is fixedly installed on the left side of the top of the equipment transmission bracket, a welding mechanism is arranged on the welding support frame, the welding mechanism includes a moving mechanism fixedly installed on the inner top wall of the welding support frame and a welding device arranged at the bottom of the moving mechanism, a transmission mechanism is arranged inside the equipment transmission bracket, the transmission mechanism includes a first transmission belt arranged at the upper left position inside the equipment transmission bracket and a second transmission belt arranged at the lower right position inside the equipment transmission bracket, the outer wall surface of the first transmission belt is evenly distributed and fixedly installed with placement grooves, a clamping mechanism is arranged on the placement groove, the clamping mechanism includes a first clamping plate arranged at the left position inside the placement groove and two second clamping plates arranged on the right side inside the placement groove.
[0006] Furthermore, two first transmission rollers are rotatably connected to the upper left side of the transmission bracket of the equipment, and the first transmission belt is connected to the outer wall surfaces of the two first transmission rollers.
[0007] Furthermore, two second transmission rollers are rotatably connected to the lower right side of the transmission bracket of the equipment, and the second transmission belt is connected to the outer wall surfaces of the two second transmission rollers.
[0008] Furthermore, a drive motor is fixedly installed on the left side of the front wall of the equipment transmission bracket, and the front end of the first transmission roller located on the left side penetrates the front wall of the inner cavity of the equipment transmission bracket and is fixedly installed with the output end of the drive motor.
[0009] Furthermore, the front end of the first transmission roller located on the right side and the front end of the second transmission roller located on the left side both penetrate the front wall of the inner cavity of the equipment transmission bracket and are fixedly installed with two synchronous sprockets, and a synchronous chain is connected between the two synchronous sprockets.
[0010] Furthermore, a limiting sliding groove is provided at the left side of the bottom wall of the inner cavity of the placement groove, and a limiting sliding block fixedly connected to the bottom wall of the first clamping plate is slidably connected inside the limiting sliding groove.
[0011] Furthermore, a stress slide bar penetrating the front inner wall of the limiting slide groove is fixedly installed at the front end of the limiting slide block, and a return spring is sleeved on the rear end outer wall of the stress slide bar. The front wall of the limiting slide block is fixedly connected to the front inner wall of the limiting slide groove through the return spring.
[0012] Furthermore, a stress triangle plate is fixedly installed at the front end of the stress slide bar, and a force triangle plate fixedly installed on the front wall of the equipment transmission bracket is provided at the lower right position of the first transmission belt. The force triangle plate corresponds to and matches the stress triangle plate in position.
[0013] Furthermore, an adjustment slot is provided at the right side position of the bottom wall surface of the inner cavity of the placement groove, and a first adjustment threaded rod in a horizontal state is rotatably connected inside the adjustment slot, and an adjustment nut block fixedly connected to the bottom wall surface of the second clamping plate located at the front position is threadedly connected to the outer wall surface of the first adjustment threaded rod, and a limiting sleeve fixedly connected to the bottom wall surface of the second clamping plate located at the rear position is provided on the outer side of the first adjustment threaded rod.
[0014] Furthermore, both the adjusting nut block and the limiting sliding sleeve are slidably connected to the inside of the adjusting sliding groove.
[0015] Furthermore, the right end of the first clamping plate is threadedly connected to a second adjusting threaded rod which is rotatably connected to the rear wall surface of the second clamping plate located at the rear side.
[0016] Furthermore, the front end of the first adjusting threaded rod passes through the front inner wall surface of the adjusting slot, extends to the outside and is fixedly mounted with a first adjusting hand wheel, and the rear end of the second adjusting threaded rod is fixedly mounted with a second adjusting hand wheel.
[0017] Furthermore, a controller is fixedly installed at the top front end of the welding support frame, and the moving mechanism, welding equipment, driving motor and controller are all electrically connected.
[0018] Beneficial Effects
[0019] The utility model provides a substrate welding device, which has the following beneficial effects:
[0020] 1. This substrate welding device is provided with a transmission mechanism and a clamping mechanism. When in use, the stress triangle plate is pushed to force the limit slider to stretch the reset spring through the stress slide bar to drive the first clamping plate to move backward, and the substrate to be welded is placed on the left side of the inner cavity of the placement groove. The stress triangle plate is loosened so that the limit slider drives the first clamping plate to move forward under the elastic force of the reset spring to clamp and fix the substrate with the front wall of the inner cavity of the placement groove, and the connector to be welded is placed between the two second clamping plates and its pins are flush with the pads on the substrate. The first adjustment hand wheel is turned to drive the first adjustment hand wheel to move forward. The threaded rod rotates, forcing the adjusting nut block threadedly connected to the first adjusting threaded rod to drive the second clamping plate on the front side to move backward along the adjusting slot and abut against the front wall surface of the connector, and the second adjusting hand wheel is turned to drive the second adjusting threaded rod to rotate. Since the second adjusting threaded rod is threadedly connected to the right end of the first clamping plate, the second adjusting threaded rod drives the second clamping plate located at the rear position to move forward and abut against the rear wall surface of the connector under the guidance of the limiting sliding sleeve sliding along the adjusting slot, thereby completing the clamping and fixing of the connector, and the two second clamping plates only need to complete the position calibration for the first time and do not need to be adjusted again. The controller controls the output end of the driving motor to drive the top end of the first conveyor belt to move to the right through the limit slider, and controls the driving motor to stop when the substrate and the connector on the placement slot are moved to the lower position of the welding equipment, and then controls the moving mechanism through the controller to drive the welding equipment to move to complete the welding operation on the substrate and the connector, and controls the driving motor to start and drive the welded substrate to continue to move to the right end to the lower right position of the first conveyor belt, so that the stress triangle plate conflicts with the force triangle plate, forcing the stress triangle plate to drive the first clamping plate on the limit slider and the second clamping plate located at the rear position connected to the right end of the first clamping plate through the stress slide bar to move backward synchronously, and at the same time release the fixation of the substrate and the connector, so that the substrate and the connector fall on the upper surface of the second conveyor belt, because the second conveying roller is connected to the first conveying roller through two synchronous sprocket wheels and a synchronous chain, so that the top end of the second conveying belt is synchronously transmitted to the right to realize the conveying of the substrate and the connector, and the above operations are repeated, so that the equipment can perform batch welding processing on the substrate, and the above operations are simple and practical, which realizes the convenient welding and conveying operation of the substrate by the equipment, and improves the working efficiency of the equipment.
[0021] 2. This substrate welding device, by setting up a transmission mechanism, the device only drives the first transmission belt and the second transmission belt to perform transmission movement through a driving motor, thereby reducing the use cost of the device and improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which the utility model can be implemented, so they have no substantial technical significance.
[0023] Figure 1 This is a schematic structural diagram of a substrate welding device of the utility model;
[0024] Figure 2 This is a schematic diagram of the structure of the clamping mechanism of the utility model;
[0025] Figure 3 It is a schematic diagram of the force-applying triangle plate structure of the utility model.
[0026] Legend:
[0027] 10. Equipment transmission bracket; 11. Welding support frame; 12. Moving mechanism; 14. Welding equipment; 15. Controller; 16. First transmission roller; 17. First transmission belt; 18. Second transmission roller; 19. Second transmission belt; 20. Synchronous sprocket; 21. Synchronous chain; 22. Driving motor; 23. Placement groove; 24. First clamping plate; 25. Limiting slide groove; 26. Limiting slider; 27. Stress slide bar; 28. Reset spring; 29. Stress triangle plate; 30. Second clamping plate; 31. Adjusting slide groove; 32. First adjusting threaded rod; 33. First adjusting hand wheel; 34. Adjusting nut block; 35. Limiting sleeve; 36. Second adjusting threaded rod; 37. Second adjusting hand wheel; 38. Force triangle plate. DETAILED DESCRIPTION
[0028] A substrate welding device, such as Figure 1-3As shown, it includes an equipment transmission bracket 10, and an inverted L-shaped welding support frame 11 is fixedly installed on the left side of the top of the equipment transmission bracket 10. A welding mechanism is arranged on the welding support frame 11, and the welding mechanism includes a moving mechanism 12 fixedly installed on the inner top wall of the welding support frame 11 and a welding device 14 arranged at the bottom of the moving mechanism 12. The moving mechanism 12 is used to drive the welding device 14 to move forward and backward and up and down. The moving mechanism 12 and the welding device 14 are both existing well-known technologies and are not described in detail. A transmission mechanism is arranged inside the equipment transmission bracket 10, and the transmission mechanism includes a first transmission belt 17 arranged at the upper left side position inside the equipment transmission bracket 10 and a second transmission belt 19 arranged at the lower right side position inside the equipment transmission bracket 10. Two first transmission rollers 16 are rotatably connected to the upper left position inside the equipment transmission bracket 10, and the first transmission belt 17 is connected to the outer wall surfaces of the two first transmission rollers 16. Two second transmission rollers 18 are rotatably connected to the lower right position inside the equipment transmission bracket 10, and the second transmission belt 19 is connected to the outer wall surfaces of the two second transmission rollers 18. A driving motor 22 is fixedly installed at the left position of the front wall surface of the equipment transmission bracket 10. The front end of the first transmission roller 16 located at the left position passes through the front wall surface of the inner cavity of the equipment transmission bracket 10 and is fixedly installed with the output end of the driving motor 22. The front end of the first transmission roller 16 located at the right position and the front end of the second transmission roller 18 located at the left position both pass through the front wall surface of the inner cavity of the equipment transmission bracket 10 and are fixedly installed with two synchronous sprockets 20 A synchronous chain 21 is connected between the two synchronous sprockets 20, and placement grooves 23 are evenly distributed and fixedly installed on the outer wall of the first transmission belt 17. A clamping mechanism is arranged on the placement groove 23, and the clamping mechanism includes a first clamping plate 24 arranged at the left position inside the placement groove 23 and two second clamping plates 30 arranged at the right position inside the placement groove 23. A limited sliding groove 25 is arranged at the left position of the bottom wall of the inner cavity of the placement groove 23, and a limiting sliding block 26 fixedly connected to the bottom wall of the first clamping plate 24 is slidably connected inside the limiting sliding groove 25. A stress sliding bar 27 penetrating the front inner wall of the limiting sliding groove 25 is fixedly installed at the front end of the limiting sliding block 26, and a reset spring 28 is sleeved on the outer wall of the rear end of the stress sliding bar 27. The front wall of the limiting sliding block 26 is connected to the limit sliding groove 25 through the reset spring 28. The front inner wall of the positioning slide 25 is fixedly connected, and a stress triangular plate 29 is fixedly installed at the front end of the stress slide rod 27. A force triangular plate 38 fixedly installed on the front wall of the equipment transmission bracket 10 is arranged at the right position below the first transmission belt 17. The force triangular plate 38 corresponds to and matches the stress triangular plate 29. An adjustment slide 31 is opened at the right position of the bottom wall of the inner cavity of the placement groove 23. A first adjustment threaded rod 32 in a horizontal state is rotatably connected inside the adjustment slide 31. The outer wall of the first adjustment threaded rod 32 is threadedly connected with an adjustment nut block 34 fixedly connected to the bottom wall of the second clamping plate 30 located at the front side. The outer side of the first adjustment threaded rod 32 is sleeved with a limiting sliding sleeve 35 fixedly connected to the bottom wall of the second clamping plate 30 located at the rear side.Both the adjusting nut block 34 and the limiting sliding sleeve 35 are slidably connected to the inside of the adjusting slide slot 31. The right end of the first clamping plate 24 is threadedly connected to the second adjusting threaded rod 36 which is rotatably connected to the rear wall of the second clamping plate 30 located at the rear side. The front end of the first adjusting threaded rod 32 passes through the front inner wall of the adjusting slide slot 31 and extends to the outside and is fixedly installed with the first adjusting hand wheel 33. The rear end of the second adjusting threaded rod 36 is fixedly installed with the second adjusting hand wheel 37. The top front end of the welding support frame 11 is fixedly installed with the controller 15. The moving mechanism 12, the welding equipment 14, the driving motor 22 and the controller 15 are all electrically connected.
[0029] The working principle of the utility model is as follows: when in use, the stress triangle plate 29 is pushed to force the limit slider 26 to stretch the reset spring 28 through the stress slide bar 27 to drive the first clamping plate 24 to move backward, and the substrate to be welded is placed at the left position of the inner cavity of the placement groove 23. The stress triangle plate 29 is loosened so that the limit slider 26 drives the first clamping plate 24 to move forward under the elastic force of the reset spring 28 to clamp and fix the substrate facing the front wall of the inner cavity of the placement groove 23, and the connector to be welded is placed between the two second clamping plates 30 and its pins are flush with the welding pads on the substrate. The first adjusting hand wheel 33 is rotated to drive the first adjusting threaded rod 32 to rotate, forcing the adjusting hand wheel 33 threadedly connected with the first adjusting threaded rod 32 to rotate. The joint nut block 34 drives the second clamping plate 30 on the front side to move backward along the adjusting slot 31 and abut against the front wall of the connector, and the second adjusting hand wheel 37 is turned to drive the second adjusting threaded rod 36 to rotate. Since the second adjusting threaded rod 36 is threadedly connected to the right end of the first clamping plate 24, the second adjusting threaded rod 36 drives the second clamping plate 30 at the rear position to move forward and abut against the rear wall of the connector under the guidance of the limiting sliding sleeve 35 sliding along the adjusting slot 31, thereby completing the clamping and fixing of the connector, and the two second clamping plates 30 only need to complete the position calibration for the first time and do not need to be adjusted again. At this time, the controller 15 controls the output end of the driving motor 22 to drive the first conveyor belt 17 through the limiting sliding block 26 The top end is transported to the right, and when the substrate and the connector on the placement slot 23 are moved to the lower position of the welding device 14, the driving motor 22 is controlled to stop, and the controller 15 controls the moving mechanism 12 to drive the welding device 14 to move the substrate and the connector to complete the welding operation, and the driving motor 22 is controlled to start and drive the welded substrate to continue to move to the right end to the lower right position of the first conveyor belt 17, so that the stress triangle plate 29 is in conflict with the force triangle plate 38, forcing the stress triangle plate 29 to drive the first clamping plate 24 on the limit slider 26 and the second clamping plate 30 connected to the right end of the first clamping plate 24 and located at the rear side through the stress slide bar 27. Move backward synchronously, and release the stress on the substrate. The substrate and the connector are fixed so that they fall on the upper surface of the second conveyor belt 19. Since the second conveyor roller 18 is connected to the first conveyor roller 16 through two synchronous sprockets 20 and a synchronous chain 21, the top of the second conveyor belt 19 is synchronously transmitted to the right to convey the substrate and the connector. The above operations are repeated to enable the equipment to perform batch welding processing on the substrates. The above operations are simple and practical, which enables convenient welding and conveying operations of the substrates by the equipment and improves the working efficiency of the equipment. The equipment only drives the first conveyor belt 17 and the second conveyor belt 19 for transmission movement through the driving motor 22, which reduces the use cost of the equipment and improves the practicality of the equipment.
[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A substrate welding device, comprising an equipment transmission bracket (10), characterized in that: An inverted L-shaped welding support frame (11) is fixedly installed on the left side of the top of the equipment transmission support (10), and a welding mechanism is arranged on the welding support frame (11), and the welding mechanism includes a moving mechanism (12) fixedly installed on the inner top wall surface of the welding support frame (11) and a welding device (14) arranged at the bottom of the moving mechanism (12). A transmission mechanism is arranged inside the equipment transmission support (10), and the transmission mechanism includes a first transmission belt (17) arranged at the upper left position inside the equipment transmission support (10) and a second transmission belt (19) arranged at the lower right position inside the equipment transmission support (10). Placement grooves (23) are evenly distributed and fixedly installed on the outer wall surface of the first transmission belt (17), and a clamping mechanism is arranged on the placement groove (23), and the clamping mechanism includes a first clamping plate (24) arranged at the left position inside the placement groove (23) and two second clamping plates (30) arranged at the right position inside the placement groove (23).
2. The substrate welding device according to claim 1, characterized in that: Two first transmission rollers (16) are rotatably connected to the upper left side of the equipment transmission bracket (10), and a first transmission belt (17) is connected to the outer wall surfaces of the two first transmission rollers (16). Two second transmission rollers (18) are rotatably connected to the lower right side of the equipment transmission bracket (10), and a second transmission belt (19) is connected to the outer wall surfaces of the two second transmission rollers (18).
3. The substrate welding device according to claim 2, characterized in that: A driving motor (22) is fixedly installed on the left side of the front wall of the equipment transmission bracket (10); the front end of the first transmission roller (16) located on the left side penetrates the front wall of the inner cavity of the equipment transmission bracket (10) and is fixedly installed with the output end of the driving motor (22); the front end of the first transmission roller (16) located on the right side and the front end of the second transmission roller (18) located on the left side both penetrate the front wall of the inner cavity of the equipment transmission bracket (10) and are fixedly installed with two synchronous sprockets (20); and a synchronous chain (21) is connected between the two synchronous sprockets (20).
4. The substrate welding device according to claim 1, characterized in that: A limiting slide groove (25) is provided at the left side of the bottom wall surface of the inner cavity of the placement groove (23); a limiting slider (26) is slidably connected inside the limiting slide groove (25) and is fixedly connected to the bottom wall surface of the first clamping plate (24); a stress slide bar (27) is fixedly installed at the front end of the limiting slide bar (26) and passes through the front inner wall surface of the limiting slide groove (25); a reset spring (28) is sleeved on the outer wall surface of the rear end of the stress slide bar (27); and the front wall surface of the limiting slide bar (26) is fixedly connected to the front inner wall surface of the limiting slide groove (25) via the reset spring (28).
5. The substrate welding device according to claim 4, characterized in that: A stress triangle plate (29) is fixedly mounted on the front end of the stress slide bar (27), and a force triangle plate (38) is fixedly mounted on the front wall of the equipment transmission bracket (10) at the right position below the first transmission belt (17). The force triangle plate (38) corresponds to and matches the stress triangle plate (29).
6. The substrate welding device according to claim 1, characterized in that: An adjusting slot (31) is provided at the right side of the bottom wall of the inner cavity of the placement groove (23); a first adjusting threaded rod (32) in a horizontal state is rotatably connected inside the adjusting slot (31); an adjusting nut block (34) fixedly connected to the bottom wall of the second clamping plate (30) located at the front side is threadedly connected to the outer wall of the first adjusting threaded rod (32); a limiting sliding sleeve (35) fixedly connected to the bottom wall of the second clamping plate (30) located at the rear side is sleeved on the outer side of the first adjusting threaded rod (32); both the adjusting nut block (34) and the limiting sliding sleeve (35) are slidably connected to the inside of the adjusting slot (31); and a second adjusting threaded rod (36) rotatably connected to the rear wall of the second clamping plate (30) located at the rear side is threadedly connected to the right end of the first clamping plate (24).
7. The substrate welding device according to claim 6, characterized in that: The front end of the first adjusting threaded rod (32) passes through the front inner wall surface of the adjusting slot (31) and extends to the outside and is fixedly mounted with a first adjusting hand wheel (33), and the rear end of the second adjusting threaded rod (36) is fixedly mounted with a second adjusting hand wheel (37).
8. The substrate welding device according to claim 2, characterized in that: A controller (15) is fixedly mounted on the top front end of the welding support frame (11), and the moving mechanism (12), the welding equipment (14), the driving motor (22) and the controller (15) are all electrically connected.