HDMI (High Definition Multimedia Interface) wire welding table
By designing an automated HDMI wire welding table and using mechanical structures such as conveyor belts and telescopic rods, the problem of two staff operations in the welding process in the prior art is solved, efficient automated welding is achieved, human resource waste is reduced, and the health of staff is protected.
Patent Information
- Application Number
- CN202420951941.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing HDMI wire welding tables usually require two staff to operate during the welding process, resulting in waste of human resources and inefficient work.
An HDMI wire welding table was designed, using mechanical structures such as conveyor belts and telescopic rods to realize automated transmission and welding processes and reduce manual operations.
Through automated transmission and welding, manual operations are reduced, work efficiency is improved, human resource waste is reduced, and staff health is protected through additional functions such as air pumps and cleaning tables.
Smart Images
Figure CN222890764U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of HDMI line welding, and specifically relates to an HDMI line welding platform. Background Art
[0002] HDMI can transmit uncompressed high-definition video and multi-channel audio data with high quality, and the maximum data transmission speed is 5Gbps. At the same time, there is no need to perform digital / analog or analog / digital conversion before signal transmission, which can ensure the highest quality audio and video signal transmission. HDMI welding machine is a machine for welding this kind of HDMI.
[0003] However, the HDMI cable welding station in the society nowadays usually requires two workers to operate during the welding process, one worker to place the HDMI cable, and the other worker to take the welded HDMI cable. The two workers operate, which greatly wastes human resources, and the work efficiency of manual operation is lower than that of mechanical operation, which will affect the efficiency of HDMI cable welding;
[0004] In order to solve the above problems, this application proposes an HDMI cable welding station. Utility Model Content
[0005] In view of the problems in the related art, the utility model provides an HDMI cable welding station to overcome the above technical problems existing in the existing related art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A HDMI cable welding table, comprising a conveyor belt, a connecting rod fixedly connected to the top of the conveyor belt, a welding table body fixedly connected to the top of the connecting rod, a fastening table fixedly connected to the top of the welding table body, a groove provided on the fastening table, a first telescopic rod fixedly connected to the fastening table through the groove, a fastening plate fixedly connected to the telescopic end of the first telescopic rod, a fixed table fixedly connected to the top of the welding table body, a fixing groove provided on the fixing table, a second telescopic rod fixedly connected to the fixing table through the fixing groove, a sleeve fixedly connected to the telescopic end of the second telescopic rod, an L-shaped plate movably inserted inside the sleeve, a connecting table fixedly connected to the side wall of the conveyor belt, a column fixedly connected to the connecting table, a connecting plate fixedly connected to the top of the column, a fixing tube fixedly connected to the end of the connecting plate away from the column, an electric telescopic rod fixedly connected to the inner wall of the fixing tube, a welding gun movably connected to the bottom of the electric telescopic rod, a supporting plate fixedly connected to the side wall of the conveyor belt, a material box installed on the top of the supporting plate, and a pick-up plate fixedly connected to the top of the material box.
[0008] Preferably, a cleaning table is fixedly connected to the support column of the conveyor belt.
[0009] By setting up a cleaning table, impurities generated during the welding process can be recovered, thereby reducing the workload of the staff.
[0010] Preferably, a vacuum pump is fixedly connected to the top of the cleaning table, an air outlet pipe is connected to the vacuum pump, a suction pipe is fixedly connected to the top of the vacuum pump, a suction head is fixedly connected to one end of the suction pipe away from the vacuum pump, and the suction head is aligned with the welding table body.
[0011] By setting up an exhaust pump, an exhaust pipe, an exhaust pipe and an exhaust head, the waste gas generated during the welding process can be recovered to prevent the waste gas from affecting the health of the workers.
[0012] Preferably, a fixing column is fixedly connected to the side wall of the electric telescopic rod, and the fixing column passes through the side wall of the telescopic end of the electric telescopic rod and the side wall of the welding gun.
[0013] By setting a fixed column, the welding gun can be disassembled, thereby avoiding the problem of equipment failure due to problems with the welding gun.
[0014] Preferably, a first spring is fixedly connected inside the first telescopic rod, one end of the first spring is fixedly connected to the telescopic end of the first telescopic rod, and a second spring is fixedly connected inside the second telescopic rod, one end of the second spring is fixedly connected to one end of the second telescopic rod.
[0015] By providing the first spring and the second spring, the applicable scope of the device is increased, so that the device can weld HDMI cables of different models.
[0016] Preferably, a support platform is fixedly connected to the bracket of the conveyor belt, and the support platform is located at the bottom of the welding platform body.
[0017] By setting up a support platform and using the support platform to support the welding platform body, shaking of the welding platform body during the welding process is avoided, thereby avoiding affecting the welding quality.
[0018] Preferably, a fixing box is fixedly connected to the top of the support plate, and the inner wall of the fixing box fits the outer wall of the material box.
[0019] By setting up a fixed box, the material box can be fixed to avoid the material box being installed in the wrong position and affecting the operation of the equipment.
[0020] Preferably, a cotton pad is fixedly connected to the interior of the material box, and the cotton pad is located on the inner bottom wall of the material box, and the cotton pad has the same area as the inner bottom wall of the material box.
[0021] By providing cotton pads, the welded parts can be protected to avoid damage when they fall into the material box, thereby avoiding affecting the welding quality.
[0022] In summary, the technical effects and advantages of the utility model are as follows: by setting up a pickup plate, the HDNI line after welding is picked up by the pickup plate, and staff are no longer required to pick up the parts, which can effectively reduce the waste of human resources and thus improve work efficiency.
[0023] By setting up an exhaust pump and using it to extract the waste gas generated during the welding process, the diffusion of the waste gas can be effectively reduced, and then the waste gas can be discharged through the exhaust pipe, thereby reducing the pollution of the waste gas to the workers and protecting the health of the workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0025] Figure 2 This is a schematic diagram of the fixing platform and its structure of the utility model;
[0026] Figure 3 This is a schematic diagram of the support platform and its structure of the utility model;
[0027] Figure 4 This is a schematic diagram of the structure of point A of the utility model;
[0028] Figure 5 The utility model is a cotton pad and a schematic diagram of its structure.
[0029] In the figure:
[0030] 1. Conveyor belt; 2. Connecting rod; 3. Vacuum pump; 4. Cleaning table; 5. Support plate; 6. Connecting table; 7. Welding table body; 8. Fixing table; 9. Fastening table; 10. Groove; 11. First telescopic rod; 12. First spring; 13. Fastening plate; 14. Fixing groove; 15. Second spring; 16. Second telescopic rod; 17. Shell; 18. L-shaped plate; 19. Exhaust pipe; 20. Intake pipe; 21. Intake head; 22. Support table; 23. Column; 24. Connecting plate; 25. Electric telescopic rod; 26. Fixed column; 27. Welding gun; 28. Fixed pipe; 29. Pick-up plate; 30. Fixed box; 31. Material box; 32. Cotton pad. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0032] Reference Figure 1-4, an HDMI cable welding table, comprising a conveyor belt 1, the conveyor belt 1 is used to convey welding parts, the conveyor belt 1 is an intermittent conveyor belt 1, the top of the conveyor belt 1 is fixedly connected with a connecting rod 2, the top of the connecting rod 2 is fixedly connected with a welding table body 7, a plurality of connecting rods 2 are provided, each connecting rod 2 is provided with a welding table body 7, the connecting rod 2 is used to connect the welding table body 7 and the conveyor belt 1, and at the same time prevent the conveyor belt 1 from directly contacting the welding table body 7, causing the welding table body 7 to fail to operate normally, the top of the welding table body 7 is fixedly connected with a fastening table 9, the fastening table 9 is used to fix the HDMI cable, the fastening table 9 is provided with a groove 10, the fastening table 9 is fixedly connected with a first telescopic rod 11 through the groove 10, the groove 10 provided on the fastening table 9 is used to fix the first telescopic rod 11, and at the same time the first telescopic rod 11 is limited to prevent the first telescopic rod 11 from moving, thereby causing welding problems;
[0033] The telescopic end of the first telescopic rod 11 is fixedly connected with a fastening plate 13, and the fastening plate 13 is used to fasten the HDMI cable. The top of the welding table body 7 is fixedly connected with a fixing table 8, and the fixing table 8 is used to fix the welding piece. A fixing groove 14 is provided on the fixing table 8, and the fixing table 8 is fixedly connected with a second telescopic rod 16 through the fixing groove 14. The fixing groove 14 provided on the fixing table 8 is used to fix the second telescopic rod 16 and limit the second telescopic rod 16 at the same time. The telescopic end of the second telescopic rod 16 is fixedly connected with a sleeve 17, and an L-shaped plate 18 is movably inserted inside the sleeve 17. The sleeve 17 is used to limit the L-shaped plate 18. The L-shaped plate 18 can be stretched inside the sleeve 17. By stretching the L-shaped plate 18, different types of welding pieces can be fixed, thereby increasing the scope of application of the equipment. The side wall of the conveyor belt 1 is fixedly connected with a connecting platform 6, and a column 23 is fixed on the connecting platform 6. The connecting platform 6 is used to connect the bracket and the column 23 of the conveyor belt 1. The connecting platform 6 is used to fix the column 23. The top of the column 23 is fixedly connected with a connecting plate 24. The column 23 is used to separate the connecting plate 24 and the conveyor belt 1. The end of the connecting plate 24 away from the column 23 is fixedly connected with a fixing pipe 28. The inner wall of the fixing pipe 28 is fixedly connected with an electric telescopic rod 25. The fixing pipe 28 is used to fix the electric telescopic rod 25. The inner wall of the fixing pipe 28 is fixedly connected to the outer wall of the fixed end of the electric telescopic rod 25. The bottom of the electric telescopic rod 25 is movably connected with a welding gun 27. The welding gun 27 is used to weld the HDMI line. The side wall of the conveyor belt 1 is fixedly connected with a supporting plate 5. The top of the supporting plate 5 is installed with a material box 31. The supporting plate 5 is used to support the material box 31. The material box 31 is used to store the welded HDMI line. The top of the material box 31 is fixedly connected with a pickup plate 29. The pickup plate 29 is used to take out the welded HDMI line. The pickup plate 29 is sloped to facilitate the welded HDMI line to fall into the material box 31.
[0034] Reference Figure 1A cleaning table 4 is fixedly connected to the support of the conveyor belt 1. The cleaning table 4 is used to store garbage generated during the welding process. The garbage generated during the welding process falls onto the cleaning table 4 through the conveyor belt 1. After a period of accumulation, the staff can directly clean the cleaning table 4 to prevent the garbage from falling around, thereby avoiding increasing the work of the staff.
[0035] Reference Figure 1 The top of the cleaning table 4 is fixedly connected with an air pump 3, which is used to extract air. The air pump 3 is connected with an outlet pipe 19, which is used to transmit the air extracted by the air pump 3. At the same time, the outlet pipe 19 can be connected to an external pipeline to transmit the gas extracted by the air pump 3 to the outside. The top of the air pump 3 is fixedly connected with an intake pipe 20, which is used to help the air pump 3 extract gas from farther away, so that the air pump can extract gas more accurately. The end of the intake pipe 20 away from the air pump 3 is fixedly connected with an intake head 21, which is used to expand the range of extraction, so that when the air pump 3 extracts gas, the amount of exhaust gas extracted in the same time can be increased, thereby reducing the diffusion of exhaust gas, and then avoiding the influence of exhaust gas on the health of the staff, and the intake head 21 is aligned with the welding table body 7.
[0036] Reference Figure 4 A fixing column 26 is fixedly connected to the side wall of the electric telescopic rod 25. The fixing column 26 passes through the side wall of the telescopic end of the electric telescopic rod 25 and the side wall of the welding gun 27. The welding gun 27 is fixed inside the telescopic end of the electric telescopic rod 25 by using the fixing column 26 to achieve the fixing and disassembly of the welding gun 27, thereby avoiding the problem of the equipment not being able to operate normally due to damage to the welding gun 27.
[0037] Reference Figure 2 A first spring 12 is fixedly connected inside the first telescopic rod 11, one end of the first spring 12 is fixedly connected to the telescopic end of the first telescopic rod 11, and the first spring 12 is used for the telescopic fastening plate 13. A second spring 15 is fixedly connected inside the second telescopic rod 16, one end of the second spring 15 is fixedly connected to one end of the second telescopic rod 16, and the second spring 15 is used for the telescopic cover 17. The establishment of the first spring 12 and the second spring 16 can effectively increase the scope of application of the device, so that the device can quickly fix different types of welding parts, so as to weld different types of HDMI cables, thereby increasing the practicality of the device.
[0038] Reference Figure 1 and Figure 3A support platform 22 is fixedly connected to the bracket of the conveyor belt 1. The support platform 22 is located at the bottom of the welding platform body 7. The support platform 22 is used to support the welding platform body 7 to avoid slight shaking of the welding platform body 7 during the welding process of the welding gun 27 on the HDMI line, thereby avoiding affecting the welding effect and further avoiding waste of resources.
[0039] Reference Figure 5 A fixed box 30 is fixedly connected to the top of the support plate 5. The fixed box 30 is used to fix the material box and position the material box 31 while fixing it, so as to avoid the failure of the retrieval board 29 to take out the welded HDMI cable due to the incorrect placement of the logistics box 31. The inner wall of the fixed box 30 fits the outer wall of the material box 31.
[0040] Reference Figure 5 A cotton pad 32 is fixedly connected to the inside of the material box 31. The cotton pad 32 is located on the inner bottom wall of the material box 31. The cotton pad 32 is equal to the inner bottom wall of the material box 31. The cotton pad 32 is used to protect the HDMI cable to prevent the HDMI cable from being damaged when it falls into the material box 31, thereby avoiding affecting the success rate of welding.
[0041] Working principle: The staff starts the equipment, and the staff places the welding part on the welding table body 7. The sleeve 17 located on the welding table body 7 is opened to fix the welding part through a thrust of the second spring 15 to prevent movement during the welding process. After the welding part is fixed, the staff connects the HDMI cable with the welding part. After the HDMI cable and the welding part are connected, the fastening plate 13 starts to fasten the HDMI cable through the thrust of the first spring 12 to prevent movement during the welding process. After the fixation is completed, the conveyor belt 1 conveys the HDMI cable to the bottom of the welding gun 27, and the welding gun 27 starts to move downward through the electric telescopic rod 25. The welding gun 27 is connected to the HDMI cable. I line is used for welding. After welding is completed, the welding gun 27 moves up through the electric telescopic rod 25, and the conveyor belt 1 conveys the HDMI line to the vicinity of the pickup plate 29. When the HDMI line passes through the pickup plate 29, the pickup plate 29 passes above the welding table body 7 and is located below the welded part. At this time, the conveyor belt 1 continues to operate. Through the force of the conveyor belt 1, the HDMI line is taken out from the fastening plate 13 and falls into the interior of the material box 31 through the pickup plate 29. After the equipment has been operating for a period of time, the staff only needs to replace the material box 31 to complete the pickup operation, and there is no need to increase the staff to watch nearby, thereby improving the working efficiency of the equipment and effectively reducing the working cost.
[0042] In the process of welding the HDMI cable by the welding gun 27, a lot of waste gas will be generated, which affects the health of the staff. In the process of welding the HDMI cable, the vacuum pump 3 is started, and the vacuum pump 3 absorbs the gas within the welding range through the suction pipe 20 and the suction head 21. The waste gas generated in the welding process is removed from the absorbed gas, and the absorbed waste gas enters the interior of the suction pipe 20 through the suction head 21, and is transmitted from the interior of the suction pipe 20 to the interior of the outlet pipe 19, and is transmitted to the outside through the external pipeline connected to the outlet pipe 19, so as to no longer affect the health of the staff. At the same time, the garbage generated in the welding process will move with the operation of the conveyor belt 1. When the garbage moves to a certain position, it will fall onto the cleaning table 4 through the operation of the conveyor belt 1, so as not to fall around the welding table body 7. The staff only needs to clean the cleaning table 4 to clean the garbage, thereby reducing the workload of the staff.
[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An HDMI cable welding station, comprising a conveyor belt (1), characterized in that: The top of the conveyor belt (1) is fixedly connected to a connecting rod (2), the top of the connecting rod (2) is fixedly connected to a welding platform body (7), the top of the welding platform body (7) is fixedly connected to a fastening platform (9), the fastening platform (9) is provided with a groove (10), the fastening platform (9) is fixedly connected to a first telescopic rod (11) through the groove (10), the telescopic end of the first telescopic rod (11) is fixedly connected to a fastening plate (13), the top of the welding platform body (7) is fixedly connected to a fixing platform (8), the fixing platform (8) is provided with a fixing groove (14), the fixing platform (8) is fixedly connected to a second telescopic rod (16) through the fixing groove (14), the telescopic end of the second telescopic rod (16) is fixedly connected to the housing (1 7), an L-shaped plate (18) is movably inserted inside the casing (17), a connecting platform (6) is fixedly connected to the side wall of the conveyor belt (1), a column (23) is fixedly connected to the connecting platform (6), a connecting plate (24) is fixedly connected to the top of the column (23), a fixing tube (28) is fixedly connected to the end of the connecting plate (24) away from the column (23), an electric telescopic rod (25) is fixedly connected to the inner wall of the fixing tube (28), a welding gun (27) is movably connected to the bottom of the electric telescopic rod (25), a supporting plate (5) is fixedly connected to the side wall of the conveyor belt (1), a material box (31) is installed on the top of the supporting plate (5), and a pickup plate (29) is fixedly connected to the top of the material box (31).
2. The HDMI cable welding station according to claim 1, characterized in that: A cleaning table (4) is fixedly connected to the support column of the conveyor belt (1).
3. The HDMI cable welding station according to claim 2, characterized in that: The top of the cleaning table (4) is fixedly connected to an air pump (3), an air outlet pipe (19) is connected to the air pump (3), the top of the air pump (3) is fixedly connected to an air suction pipe (20), one end of the air suction pipe (20) away from the air pump (3) is fixedly connected to an air suction head (21), and the air suction head (21) is aligned with the welding table body (7).
4. The HDMI cable welding station according to claim 1, characterized in that: A fixing column (26) is fixedly connected to the side wall of the electric telescopic rod (25), and the fixing column (26) penetrates the side wall of the telescopic end of the electric telescopic rod (25) and the side wall of the welding gun (27).
5. The HDMI cable welding station according to claim 1, characterized in that: A first spring (12) is fixedly connected inside the first telescopic rod (11), one end of the first spring (12) is fixedly connected to the telescopic end of the first telescopic rod (11), and a second spring (15) is fixedly connected inside the second telescopic rod (16), one end of the second spring (15) is fixedly connected to one end of the second telescopic rod (16).
6. The HDMI cable welding station according to claim 1, characterized in that: A support platform (22) is fixedly connected to the bracket of the conveyor belt (1), and the support platform (22) is located at the bottom of the welding platform body (7).
7. The HDMI cable welding station according to claim 1, characterized in that: A fixing box (30) is fixedly connected to the top of the support plate (5), and the inner wall of the fixing box (30) fits the outer wall of the material box (31).
8. The HDMI cable welding station according to claim 1, characterized in that: A cotton pad (32) is fixedly connected to the interior of the material box (31), and the cotton pad (32) is located on the inner bottom wall of the material box (31). The cotton pad (32) and the inner bottom wall of the material box (31) have the same area.