Up-down vertical positioning mechanism for inductor lead welding

By designing an inductor lead welding vertical positioning mechanism including a workbench, a slide chute and a screw, using structures such as positioning parts, positioning plates and electric push rods, the problem of difficulty in positioning the inductor leads during welding is solved, and the stability of welding and the flexibility of the device are achieved.

CN222890774UActive Publication Date: 2025-05-23WAN AN CLY ELECTRONICS COMPANY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421604189.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-05-23
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

It is difficult to achieve vertical positioning of existing inductor leads during welding, resulting in unstable welding and affecting later processing and use.

Method used

An inductor lead welding upper and lower vertical positioning mechanism is designed, including a work table, a slide chute and a screw. Through structures such as positioning members, positioning plates, first electric push rods, second electric push rods and third electric push rods, vertical positioning and flexible adjustment of the leads are achieved.

Benefits of technology

It effectively solves the problem of lead skew during welding, ensures the stability of welding, and improves the flexibility of the device, and is suitable for inductors of different sizes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222890774U_ABST
    Figure CN222890774U_ABST
Patent Text Reader

Abstract

The utility model discloses an inductor lead welding vertical positioning mechanism, and relates to the technical field of inductors. The device comprises a workbench, two sliding grooves and two lead screws, the two sliding grooves are formed in the upper surface of the workbench, the two sliding grooves are oppositely arranged, the two lead screws are arranged in the two sliding grooves respectively, the circumferential side faces of the two lead screws are connected with moving blocks in a threaded mode, positioning pieces are welded to the upper surfaces of the two moving blocks, and the positioning pieces are arranged on the upper surfaces of the two moving blocks in a threaded mode. Positioning holes are formed in the upper surfaces of the two positioning pieces, the two positioning holes are matched with the lead, and extension plates are welded to one sides of the two moving blocks. Through the structure of the positioning piece and the positioning plate, a lead can be conveniently and vertically positioned, the welding stability of the lead is guaranteed, deflection in the welding process is avoided, meanwhile, the positions of the connecting plate and the positioning plate are conveniently moved through the first electric push rod, vertical positioning can be conveniently carried out according to the length of the lead, and the welding efficiency is improved. And the use flexibility of the device is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of inductors, in particular to an upper and lower vertical positioning mechanism for welding lead wires of inductors. Background Art

[0002] An inductor is a component that can convert electrical energy into magnetic energy and store it. The structure of an inductor is similar to that of a transformer, but it has only one winding. An inductor has a certain inductance, and it only blocks the change of current. If there is no current flowing through the inductor, it will try to block the current from flowing through it when the circuit is connected; if there is current flowing through the inductor, it will try to maintain the current unchanged when the circuit is disconnected. Inductors are also called chokes, reactors, and dynamic reactors.

[0003] In the prior art, the lead wires of the inductor are generally long and thin, which makes it inconvenient to position them vertically during welding. The lead wires are easily skewed during welding, which is inconvenient for subsequent processing and use. Utility Model Content

[0004] The utility model aims to provide an upper and lower vertical positioning mechanism for welding inductor leads, so as to solve the problem of inconvenient vertical positioning in the prior art.

[0005] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:

[0006] The utility model is an upper and lower vertical positioning mechanism for inductor lead welding, comprising a workbench, a slide groove and a screw rod, wherein the number of the slide grooves is two, and the two slide grooves are arranged on the upper surface of the workbench, and the two slide grooves are arranged opposite to each other; the number of the screw rods is two, and the two screw rods are respectively arranged inside the two slide grooves; the peripheral side surfaces of the two screw rods are both screwed with moving blocks; the upper surfaces of the two moving blocks are both welded with positioning pieces; the upper surfaces of the two positioning pieces are both provided with positioning holes; the two positioning holes cooperate with the leads to facilitate vertical positioning of the leads, ensure their stability during welding, and avoid skewing during welding; and one side of the two moving blocks is welded with an extension plate.

[0007] Furthermore, first electric push rods are welded to the upper surfaces of the two extension plates, connecting plates are welded to the upper surfaces of the two first electric push rods, and positioning plates are welded to one ends of the two connecting plates.

[0008] Furthermore, the two positioning plates are annular plate structures, and the two positioning plates are arranged above the positioning parts. The two positioning plates cooperate with the leads to facilitate moving the positions of the connecting plates and the positioning plates, and to facilitate vertical positioning up and down according to the length of the leads, thereby improving the flexibility of the device when used.

[0009] Furthermore, both ends of the two screw rods are rotationally matched with the inside of the two slide grooves, the peripheral side surfaces of the two moving blocks are slidingly matched with the inside of the two slide grooves, and one end of the two screw rods passes through a surface inside the two slide grooves.

[0010] Furthermore, one end of the two screw rods respectively extends to the outside of the two ends of the workbench, and one end of the two screw rods is equipped with a driving motor to facilitate the adjustment of the position of the moving block.

[0011] Furthermore, support columns are welded on the circumferential sides of the upper surface of the workbench, a top plate is welded on the upper surface of the support columns, and two second electric push rods are welded on the lower surface of the top plate.

[0012] Furthermore, the two second electric push rods are arranged opposite to each other, and mounting plates are welded on the lower surfaces of the two second electric push rods to facilitate adjustment of the position of the inductor so that it can be docked with the lead wire to facilitate subsequent welding, and a third electric push rod is welded on one surface of the two mounting plates.

[0013] Furthermore, a fixing plate is welded on one end of the two third electric push rods, which facilitates the adjustment of the positions of the two fixing plates and facilitates the fixing of inductors of different sizes, thereby further improving the flexibility of the device when in use. The two fixing plates are arc-shaped plate structures, and the two fixing plates cooperate with the inductors.

[0014] The utility model has the following beneficial effects:

[0015] 1. The utility model facilitates vertical positioning of the lead wire through the positioning piece and the positioning plate structure, ensures its stability during welding, and avoids skewing during the welding process. At the same time, the first electric push rod facilitates the movement of the position of the connecting plate and the positioning plate, which is convenient for vertical positioning up and down according to the length of the lead wire, thereby improving the flexibility of the device when used.

[0016] 2. The utility model facilitates the adjustment of the position of the moving block through the screw rod and the driving motor structure, and facilitates the adjustment of the position of the inductor through the second electric push rod structure, so that it can be docked with the lead wire, which is convenient for subsequent welding. The position of the two fixing plates can be adjusted through the third electric push rod, which is convenient for fixing inductors of different sizes, further improving the flexibility of the device when used.

[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 This is a schematic diagram of the structure of the upper and lower vertical positioning mechanism for inductor lead welding of the utility model;

[0020] Figure 2 This is a front structural diagram of the upper and lower vertical positioning mechanism for inductor lead welding of the utility model;

[0021] Figure 3 It is a right side structural schematic diagram of the upper and lower vertical positioning mechanism for inductor lead welding of the utility model;

[0022] Figure 4 The utility model is a schematic diagram of the top view of the upper and lower vertical positioning mechanism for inductor lead welding.

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] 1. Workbench; 2. Slide; 3. Screw; 4. Moving block; 5. Positioning piece; 6. Positioning hole; 7. Extension plate; 8. First electric push rod; 9. Connecting plate; 10. Positioning plate; 11. Support column; 12. Top plate; 13. Second electric push rod; 14. Mounting plate; 15. Third electric push rod; 16. Fixing plate; 17. Driving motor. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limitations on the present invention.

[0027] See also Figure 1-Figure 4As shown, the utility model is an upper and lower vertical positioning mechanism for inductor lead welding, comprising a workbench 1, a slide 2 and a screw 3. The number of the slide 2 is two, and the two slides 2 are arranged on the upper surface of the workbench 1, and the two slides 2 are arranged opposite to each other. The number of the screw 3 is two, and the two screws 3 are respectively arranged inside the two slides 2. The sides of the two screws 3 are screwed with moving blocks 4, and the upper surfaces of the two moving blocks 4 are welded with positioning pieces 5. The upper surfaces of the two positioning pieces 5 are provided with positioning holes 6. The two positioning holes 6 cooperate with the leads to facilitate vertical positioning of the leads, ensure their stability during welding, and avoid skewing during welding. An extension plate 7 is welded on one side of the two moving blocks 4, and a first electric push rod 8 is welded on the upper surfaces of the two extension plates 7. A connecting plate 9 is welded on the upper surfaces of the two first electric push rods 8, and a positioning plate 10 is welded on one end of the two connecting plates 9.

[0028] The two positioning plates 10 are annular plate structures, and the two positioning plates 10 are arranged above the positioning member 5. The two positioning plates 10 cooperate with the leads to facilitate moving the positions of the connecting plate 9 and the positioning plates 10, and to facilitate vertical positioning up and down according to the length of the leads, thereby improving the flexibility of the device when used.

[0029] The two ends of the two screw rods 3 are respectively rotatably matched with the inside of the two slide grooves 2, and the side surfaces of the two moving blocks 4 are respectively slidably matched with the inside of the two slide grooves 2. One end of the two screw rods 3 respectively penetrates a surface inside the two slide grooves 2, and one end of the two screw rods 3 respectively extends to the outside of the two ends of the workbench 1. One end of the two screw rods 3 is embedded with a driving motor 17 to facilitate the adjustment of the position of the moving block 4.

[0030] Support columns 11 are welded to the sides of the upper surface of the workbench 1, a top plate 12 is welded to the upper surface of the support columns 11, two second electric push rods 13 are welded to the lower surface of the top plate 12, the two second electric push rods 13 are arranged opposite to each other, and mounting plates 14 are welded to the lower surfaces of the two second electric push rods 13 to facilitate adjustment of the position of the inductor so that it can be docked with the lead wire to facilitate subsequent welding, and third electric push rods 15 are welded to one surface of the two mounting plates 14.

[0031] A fixing plate 16 is welded to one end of the two third electric push rods 15, which is convenient for adjusting the position of the two fixing plates 16 and fixing inductors of different sizes, further improving the flexibility of the device when used. The two fixing plates 16 are arc-shaped plate structures, and the two fixing plates 16 cooperate with the inductors.

[0032] See also Figure 1-Figure 4As shown, the utility model is an upper and lower vertical positioning mechanism for inductor lead welding, and its use method is as follows: through the positioning member 5 and the positioning plate 10 structure, the lead is conveniently positioned vertically to ensure its stability during welding and avoid skewing during welding. At the same time, the first electric push rod 8 is used to facilitate the movement of the connection plate 9 and the positioning plate 10, so as to facilitate the upper and lower vertical positioning according to the length of the lead, thereby improving the flexibility of the device when in use; through the screw rod 3 and the drive motor 17 structure, the position of the moving block 4 is conveniently adjusted, and through the second electric push rod 13 structure, the position of the inductor is conveniently adjusted so that it can be docked with the lead, which is convenient for subsequent welding, and through the third electric push rod 15, the position of the two fixing plates 16 is conveniently adjusted to facilitate the fixing of inductors of different sizes, thereby further improving the flexibility of the device when in use.

[0033] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0034] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An upper and lower vertical positioning mechanism for inductor lead welding, comprising a workbench (1), a slide groove (2) and a screw rod (3), characterized in that: The number of the slide grooves (2) is two, and the two slide grooves (2) are arranged on the upper surface of the workbench (1). The two slide grooves (2) are arranged opposite to each other. The number of the screw rods (3) is two, and the two screw rods (3) are respectively arranged inside the two slide grooves (2). The peripheral side surfaces of the two screw rods (3) are both screwed with moving blocks (4). The upper surfaces of the two moving blocks (4) are both welded with positioning pieces (5). The upper surfaces of the two positioning pieces (5) are both provided with positioning holes (6). The two positioning holes (6) and the leads cooperate with each other. One side of the two moving blocks (4) is welded with an extension plate (7).

2. The inductor lead welding vertical positioning mechanism according to claim 1, characterized in that: The upper surfaces of the two extension plates (7) are both welded with first electric push rods (8), the upper surfaces of the two first electric push rods (8) are both welded with connecting plates (9), and one end of the two connecting plates (9) is welded with a positioning plate (10).

3. The inductor lead welding vertical positioning mechanism according to claim 2, characterized in that: The two positioning plates (10) are annular plate structures, the two positioning plates (10) are arranged above the positioning member (5), and the two positioning plates (10) cooperate with the lead wires.

4. The inductor lead welding vertical positioning mechanism according to claim 1, characterized in that: The two ends of the two screw rods (3) are respectively rotatably matched with the inside of the two slide grooves (2), the peripheral side surfaces of the two moving blocks (4) are respectively slidably matched with the inside of the two slide grooves (2), and one end of the two screw rods (3) respectively penetrates a surface inside the two slide grooves (2).

5. The inductor lead welding vertical positioning mechanism according to claim 4, characterized in that: One end of the two screw rods (3) respectively extends to the outside of the two ends of the workbench (1), and one end of the two screw rods (3) is embedded with a driving motor (17).

6. The inductor lead welding vertical positioning mechanism according to claim 1, characterized in that: Support columns (11) are welded to the circumferential sides of the upper surface of the workbench (1), a top plate (12) is welded to the upper surface of the support column (11), and two second electric push rods (13) are welded to the lower surface of the top plate (12).

7. The inductor lead welding vertical positioning mechanism according to claim 6, characterized in that: The two second electric push rods (13) are arranged opposite to each other, the lower surfaces of the two second electric push rods (13) are both welded with mounting plates (14), and one surfaces of the two mounting plates (14) are both welded with third electric push rods (15).

8. The inductor lead welding vertical positioning mechanism according to claim 7, characterized in that: A fixing plate (16) is welded to one end of each of the two third electric push rods (15); the two fixing plates (16) are arc-shaped plate structures; and the two fixing plates (16) cooperate with the inductor.