Photovoltaic module welding table

By designing a photovoltaic module welding station with forward and reverse motor-driven bidirectional screw and filtering system, the problems of inaccurate welding and smoke pollution are solved, and the effects of stable clamping, rapid conveying and air purification are achieved.

CN222890789UActive Publication Date: 2025-05-23SHILIN YUNDIAN INVESTMENT NEW ENERGY DEV CO LTD
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Patent Information

Application Number
CN202421860915.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-23
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The lack of positioning mechanism during the welding of existing photovoltaic modules, which leads to inaccurate welding, affecting the use effect, and the smoke generated by welding poses a threat to the health of staff.

Method used

A photovoltaic module welding station is designed, and the screw connection between the bidirectional screw and the moving block is driven by a forward and reverse motor to realize clamping and rapid transport of the photovoltaic module, and the exhaust fan and filtering chamber are used to collect and absorb the smoke generated by welding.

Benefits of technology

It realizes stable clamping and rapid transport of photovoltaic modules, improves welding accuracy and effect, and filters smoke and dust through adsorption, improving the safety of the working environment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222890789U_ABST
Patent Text Reader

Abstract

The utility model discloses a photovoltaic module welding table which comprises a working table, the upper end face of the working table is connected with a movable seat in a sliding mode, the upper end face of the movable seat is fixedly connected with two symmetrical fixing rods, two symmetrical clamping rods are jointly connected between the two fixing rods in a sliding mode, and one side of one clamping rod is fixedly connected with a limiting plate. One side of the moving seat is fixedly connected with a positioning plate, through rotation of the forward and reverse motor, the bidirectional screw rod can be in threaded connection with the two moving blocks, the moving blocks move to drive the clamping rods to move together, clamping of the photovoltaic module is achieved, the moving seat conveys the photovoltaic module, and in the welding process, through the effect of an exhaust fan, the welding efficiency is improved. Smoke dust generated by welding is collected and is adsorbed and filtered through a plurality of activated carbon pipes in the filter box, air purification treatment can be achieved, the safety of the working environment is guaranteed, meanwhile, a photovoltaic module is clamped and fixed, the stability of the welding process is guaranteed, and the welding effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding platforms, in particular to a photovoltaic component welding platform. Background Art

[0002] Photovoltaic modules, also known as solar panels, are one of the core parts of photovoltaic power generation systems. They are mainly composed of photovoltaic cells, photovoltaic glass films, back panels, aluminum frames, junction boxes, etc. During the production process of photovoltaic modules, it is necessary to weld junction boxes on the back panels of photovoltaic modules for connecting the lines to ensure the normal use of photovoltaic modules.

[0003] In the process of welding the junction box of the existing photovoltaic components, the photovoltaic components are usually transported and moved to the welding point for welding. However, in the welding process, since the photovoltaic components are not positioned, it is easy to prevent the photovoltaic components from being displaced during the welding process, resulting in inaccurate welding of the junction box, affecting normal use, and also affecting the welding effect. In the welding process, smoke and dust are generated. After inhalation by the human body, it will cause serious harm to the health of the workers. The welding process is always continuous, which is easy to cause a large amount of smoke and dust to remain in the working environment, causing serious harm to the health of the workers, resulting in poor effect when used. Utility Model Content

[0004] The utility model aims to provide a photovoltaic module welding table, which can make the bidirectional screw and the two moving blocks be screwed together through the rotation of the forward and reverse motors, and the movement of the moving blocks brings the clamping rod to move together to achieve the clamping of the photovoltaic module, and the moving seat transports the photovoltaic module, and in the welding process, the smoke generated by the welding is collected by the exhaust fan, and is adsorbed and filtered through a number of activated carbon tubes in the filter box, which can realize the purification of the air and ensure the safety of the working environment. At the same time, the photovoltaic module is clamped and fixed to ensure the stability of the welding process and improve the welding effect.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a photovoltaic component welding table, comprising a workbench, the upper end surface of the workbench is slidably connected with a movable seat, the upper end surface of the movable seat is fixedly connected with two symmetrical fixing rods, two symmetrical clamping rods are slidably connected between the two fixing rods, one side of the clamping rod is fixedly connected with a limiting plate, one side of the movable seat is fixedly connected with a positioning plate, the upper end surface of the positioning plate is fixedly connected with a forward and reverse motor, the output end of the forward and reverse motor is connected with a bidirectional screw, and two symmetrical moving blocks are screwed on the outer wall of the bidirectional screw, the moving block is fixedly connected to the clamping rod, the upper end surface of the workbench is fixedly connected with a dust hood, one side of the dust hood is fixedly connected with a collecting pipe, one end of the collecting pipe away from the dust hood is fixedly connected with a filter box, the filter box is movably connected with a mounting plate, and a plurality of evenly distributed activated carbon tubes are fixedly connected to the lower end surface of the mounting plate, an air outlet is provided on one side of the filter box, and an exhaust fan is fixedly connected to the side of the filter box away from the collecting pipe.

[0006] The beneficial effects of the utility model are as follows: through the rotation of the forward and reverse motors, the bidirectional screw rods can be screwed with the two moving blocks, and the two clamping rods can be moved together by the movement of the moving blocks to clamp the photovoltaic components, and the mobile seats can be used for rapid transportation, which is convenient for welding. During the welding process, the smoke generated by the welding is transported to the filter box through the dust hood and the collection pipe through the exhaust fan, and the harmful substances and gases in the smoke are adsorbed and filtered through the use of several activated carbon tubes in the filter box.

[0007] In order to achieve rapid clamping and conveying of photovoltaic modules, it is convenient to adsorb and filter the smoke generated by welding;

[0008] As a further improvement of the above technical solution: both sides of the movable seat are fixedly connected with connecting blocks, one side of the connecting block is fixedly connected with an electric telescopic column, the end of the electric telescopic column away from the connecting block is fixedly connected with a fixed block, and the fixed block is fixedly connected to the workbench.

[0009] The beneficial effects of this improvement are: the use of the electric telescopic column can drive the mobile seat, so that the mobile seat can move quickly with the photovoltaic components, which is convenient for welding, can improve the flexibility of the mobile seat and improve work efficiency;

[0010] In order to realize the driving of the moving seat and facilitate rapid movement;

[0011] As a further improvement of the above technical solution: a displacement groove is provided on the upper end surface of the fixing rod, and a first displacement block and a second displacement block slide in the displacement groove respectively, two of the first displacement blocks are fixedly connected to one of the clamping rods, and two of the second displacement blocks are fixedly connected to the other clamping rod.

[0012] The beneficial effects of this improvement are: by using the first displacement block and the second displacement block, the two clamping rods can be limited to ensure the stability of the clamping rods;

[0013] In order to limit the position of the clamping rod and ensure the stability of the clamping rod during movement;

[0014] As a further improvement of the above technical solution: the upper end surface of the workbench is provided with two symmetrical limit grooves, a limit rod is slidably connected in the limit groove, and the limit rod is fixedly connected to the movable seat.

[0015] The beneficial effects of this improvement are: by using the limiting groove and the limiting rod, the movable seat can be limited, ensuring that the movable seat is sufficiently stable during the movement, and no deviation or shaking occurs, thereby ensuring the stability of the movement of the movable seat;

[0016] In order to limit the moving seat and ensure smooth movement;

[0017] As a further improvement of the above technical solution: two symmetrical positioning rods are fixedly connected to the top wall of the filter box, the lower end surface of the positioning rod is provided with a slot, the slot is movably connected with an insertion rod, and the insertion rod is fixedly connected to the mounting plate.

[0018] The beneficial effects of this improvement are: through the use of the slot and the insertion rod, the mounting plate and the two positioning rods can be quickly and accurately installed, which is convenient for fixing the mounting plate and improving the efficiency of installation and disassembly;

[0019] In order to achieve the docking installation between the mounting plate and the positioning rod;

[0020] As a further improvement of the above technical solution: a sealing plate is movably connected to one side of the filter box, and two symmetrical first positioning blocks are fixedly connected to the side of the sealing plate away from the filter box, and a second positioning block is fixedly connected to one side of the first positioning block, and the first positioning block and the second positioning block are fixed by fixing bolts.

[0021] The beneficial effects of this improvement are: by using the first positioning block and the second positioning block in coordination and fixing with fixing bolts, the sealing plate and the filter box can be fixed, the filter box is shielded by the sealing plate to ensure the sealing of the filter box, which is convenient for adsorption and filtration of smoke and dust, and at the same time, it is convenient for the later replacement of the saturated activated carbon tube;

[0022] In order to seal the filter box and better perform adsorption filtration;

[0023] As a further improvement of the above technical solution: a filter screen is provided at the air outlet, and the filter screen is fixedly connected to the filter box.

[0024] The beneficial effects of this improvement are: by using the filter net, the smoke and dust filtered in the filter box can be blocked to prevent the dust from entering the air again through the air outlet, and the smoke and dust can be well collected;

[0025] In order to achieve the shielding and collection of smoke and dust. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 The three-dimensional structure provided by the utility model is shown in FIG. Figure 1 ;

[0027] Figure 2 A front view provided for the utility model;

[0028] Figure 3 The utility model provides Figure 2 The enlarged view of point A in the middle;

[0029] Figure 4 The utility model provides Figure 3 The three-dimensional cross-section view at AA in the middle;

[0030] Figure 5 The utility model provides Figure 4 The enlarged view of point B in the middle;

[0031] Figure 6 The three-dimensional structure provided by the utility model is shown in FIG. Figure 2 .

[0032] In the figure, 1, workbench; 10, moving seat; 11, fixing rod; 12, clamping rod; 13, limiting plate; 14, positioning plate; 15, forward and reverse motor; 16, bidirectional screw; 17, moving block; 18, dust hood; 19, collecting pipe; 20, filter box; 21, mounting plate; 22, activated carbon tube; 23, air outlet; 24, exhaust fan; 31, connecting block; 32, electric telescopic column; 33, fixing block; 41, displacement slot; 42, first displacement block; 43, second displacement block; 51, limiting slot; 52, limiting rod; 61, positioning rod; 62, slot; 63, plug rod; 71, sealing plate; 72, first positioning block; 73, second positioning block; 74, fixing bolt; 81, filter screen. DETAILED DESCRIPTION

[0033] In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the utility model.

[0034] like Figures 1 to 6As shown, a photovoltaic module welding station provided by an embodiment of the utility model comprises a workbench 1, wherein the upper end surface of the workbench 1 is slidably connected to a moving seat 10, and the upper end surface of the moving seat 10 is fixedly connected to two symmetrical fixing rods 11, and two symmetrical clamping rods 12 are slidably connected between the two fixing rods 11, and one side of one clamping rod 12 is fixedly connected to a limiting plate 13, and one side of the moving seat 10 is fixedly connected to a positioning plate 14, and the upper end surface of the positioning plate 14 is fixedly connected to a forward and reverse motor 15, and the positioning plate 14 can fix the forward and reverse motor 15 to ensure the stable output of the forward and reverse motor 15, and the output end of the forward and reverse motor 15 is connected to a bidirectional screw 16, and two symmetrical moving blocks 17 are screwed on the outer wall of the bidirectional screw 16, and the moving block 17 is connected to the clamping rod 1 2 is fixedly connected. Under the action of the forward and reverse motor 15, the bidirectional screw 16 is screwed with the two moving blocks 17. Through the movement of the moving block 17, the two clamping rods 12 are moved together to clamp and fix the photovoltaic module. The upper end surface of the workbench 1 is fixedly connected with a dust hood 18, and a collecting pipe 19 is fixedly connected to one side of the dust hood 18. The end of the collecting pipe 19 away from the dust hood 18 is fixedly connected with a filter box 20. A mounting plate 21 is movably connected in the filter box 20. A plurality of evenly distributed activated carbon tubes 22 are fixedly connected to the lower end surface of the mounting plate 21. An air outlet 23 is provided on one side of the filter box 20. An exhaust fan 24 is fixedly connected to the side of the filter box 20 away from the collecting pipe 19. With the function of the exhaust fan 24, the smoke generated during welding is discharged. , transported to the filter box 20 through the dust hood 18 and the collection pipe 19, and the smoke is adsorbed and filtered through the use of several activated carbon tubes 22. Both sides of the movable seat 10 are fixedly connected with connecting blocks 31, and one side of the connecting block 31 is fixedly connected with an electric telescopic column 32. The end of the electric telescopic column 32 away from the connecting block 31 is fixedly connected with a fixed block 33. The fixed block 33 is fixedly connected to the workbench 1. The two electric telescopic columns 32 are quickly extended, and the movable seat 10 can be quickly moved through the corresponding connecting blocks 31. The upper end surface of the workbench 1 is provided with two symmetrical limiting grooves 51, and the limiting rod 52 is slidably connected in the limiting groove 51. The limiting rod 52 is fixedly connected to the movable seat 10, and cooperates with the two limiting grooves 51 and the two limiting rods 5 2, the mobile seat 10 is limited to ensure that the mobile seat 10 is more stable during the movement. A displacement groove 41 is provided on the upper end surface of the fixed rod 11, and a first displacement block 42 and a second displacement block 43 are respectively slid in the displacement groove 41. The two first displacement blocks 42 are fixedly connected to one of the clamping rods 12, and the two second displacement blocks 43 are fixedly connected to the other clamping rod 12. The two first displacement blocks 42 and the two second displacement blocks 43 can limit the corresponding clamping rods 12 and assist their movement to ensure that the clamping rods 12 are sufficiently stable during the movement, and can stably clamp the photovoltaic components. Two symmetrical positioning rods 61 are fixedly connected to the top wall of the filter box 20, and a slot 62 is provided on the lower end surface of the positioning rod 61.A plug rod 63 is movably connected in the slot 62, and the plug rod 63 is fixedly connected to the mounting plate 21. The connection between the two slots 62 and the two plug rods 63 facilitates the connection between the mounting plate 21 and the positioning rod 61, and facilitates the rapid installation and removal of the mounting plate 21 and a number of activated carbon tubes. A sealing plate 71 is movably connected to one side of the filter box 20. The sealing plate 71 is fixedly connected to two symmetrical first positioning blocks 72 on the side away from the filter box 20. A second positioning block 73 is fixedly connected to one side of the first positioning block 72. The first positioning block 72 and the second positioning block 73 are fixed by fixing bolts 74. The sealing plate 71 can seal the filter box 20, and the two first positioning blocks 72 and the two second positioning blocks 73 are connected by the docking and the fixing bolts 74. A filter screen 81 is provided at the air outlet 23, and the filter screen 81 is fixedly connected to the filter box 20. The filter screen 81 can filter smoke and prevent it from being transported into the working environment again.

[0035] The working principle and use process of the utility model are as follows: when in use, first, the photovoltaic component is placed on the two fixed rods 11, so that one side of the photovoltaic component is in contact with the limit plate 13, and the bidirectional screw 16 is screwed with the two moving blocks 17 through the action of the forward and reverse motors 15, and the two clamping rods 12 are controlled by the moving blocks 17 to move together to clamp and fix the photovoltaic component, and the two electric telescopic columns 32 are quickly extended to move the clamped and fixed photovoltaic component to the welding position for welding. During the welding process, the smoke generated by the welding is transported to the filter box 20 through the dust hood 18 and the delivery pipe through the exhaust fan 24, and the smoke is adsorbed and filtered by using the several activated carbon tubes 22 that are filtered inward. After the several activated carbon tubes 22 are saturated with adsorption, the sealing plate 71 can be quickly disassembled by twisting the two fixing bolts 74, and the activated carbon tubes 22 can be replaced, thereby realizing the use process of the entire photovoltaic component welding table.

[0036] The contents not described in detail in this specification belong to the prior art known to professionals in this field.

[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A photovoltaic module welding station, comprising a work station (1), characterized in that: The upper end surface of the workbench (1) is slidably connected to a moving seat (10), the upper end surface of the moving seat (10) is fixedly connected to two symmetrical fixing rods (11), two symmetrical clamping rods (12) are slidably connected between the two fixing rods (11), one side of one of the clamping rods (12) is fixedly connected to a limiting plate (13), and one side of the moving seat (10) is fixedly connected to a positioning plate (14); The upper end surface of the positioning plate (14) is fixedly connected to a forward and reverse motor (15), the output end of the forward and reverse motor (15) is connected to a bidirectional screw (16), the outer wall of the bidirectional screw (16) is screwed with two symmetrical moving blocks (17), the moving blocks (17) are fixedly connected to the clamping rod (12), the upper end surface of the workbench (1) is fixedly connected to a dust hood (18), one side of the dust hood (18) is fixedly connected to a collecting pipe (19), one end of the collecting pipe (19) away from the dust hood (18) is fixedly connected to a filter box (20), a mounting plate (21) is movably connected inside the filter box (20), a plurality of evenly distributed activated carbon tubes (22) are fixedly connected to the lower end surface of the mounting plate (21), an air outlet (23) is provided on one side of the filter box (20), and an exhaust fan (24) is fixedly connected to the side of the filter box (20) away from the collecting pipe (19).

2. A photovoltaic module welding station according to claim 1, characterized in that: Both sides of the movable seat (10) are fixedly connected to connecting blocks (31), one side of the connecting block (31) is fixedly connected to an electric telescopic column (32), one end of the electric telescopic column (32) away from the connecting block (31) is fixedly connected to a fixed block (33), and the fixed block (33) is fixedly connected to the workbench (1).

3. A photovoltaic module welding station according to claim 1, characterized in that: The upper end surface of the fixed rod (11) is provided with a displacement groove (41), and a first displacement block (42) and a second displacement block (43) are respectively slidably disposed in the displacement groove (41); the two first displacement blocks (42) are fixedly connected to one of the clamping rods (12), and the two second displacement blocks (43) are fixedly connected to the other clamping rod (12).

4. The photovoltaic module welding station according to claim 1, characterized in that: The upper end surface of the workbench (1) is provided with two symmetrical limiting grooves (51), a limiting rod (52) is slidably connected in the limiting groove (51), and the limiting rod (52) is fixedly connected to the movable seat (10).

5. The photovoltaic module welding station according to claim 1, characterized in that: Two symmetrical positioning rods (61) are fixedly connected to the inner top wall of the filter box (20), a slot (62) is provided on the lower end surface of the positioning rod (61), an insertion rod (63) is movably connected in the slot (62), and the insertion rod (63) is fixedly connected to the mounting plate (21).

6. The photovoltaic module welding station according to claim 1, characterized in that: A sealing plate (71) is movably connected to one side of the filter box (20); two symmetrical first positioning blocks (72) are fixedly connected to the side of the sealing plate (71) away from the filter box (20); a second positioning block (73) is fixedly connected to one side of the first positioning block (72); the first positioning block (72) and the second positioning block (73) are fixed by fixing bolts (74).

7. The photovoltaic module welding station according to claim 1, characterized in that: A filter screen (81) is provided at the air outlet (23), and the filter screen (81) is fixedly connected to the filter box (20).