Metal pipe surface treatment device
By using a combination of measuring sensors and electric push rods in the metal pipe surface treatment device, precise grinding of pipes of different sizes is achieved, and uniformity of the grinding surface is ensured through rubber wheels, the problems of unstable clamping and poor uniformity of the grinding surface in the existing device are solved, and the grinding quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421869406.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing metal pipe surface treatment devices are unstable during grinding and have poor uniformity of the grinding surface, so they cannot accurately adjust metal pipes of different sizes, resulting in poor grinding effect.
A metal pipe surface treatment device is designed, using a measuring sensor to measure the size of the pipe in real time, and driving the internal motor of the electric push rod through an electrical signal to achieve accurate polishing of pipes of different sizes. At the same time, a rubber wheel is provided in the device to ensure that the pipe can rotate stably axially during the grinding process and ensure the uniformity of the grinding surface.
Through precise measurement and automated adjustment, the accuracy and uniformity of grinding are improved, manual participation is reduced, production efficiency is improved, and grinding quality is improved.
Smart Images

Figure CN222890971U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal pipe processing, in particular to a metal pipe surface treatment device. Background Art
[0002] Metal pipe surface treatment devices are special equipment designed for various treatments on the outer or inner surface of metal pipes, such as grinding, polishing, rust removal, anti-corrosion treatment, etc. The specific structure and function of such devices vary depending on the treatment purpose and pipe type, but usually include basic components such as conveying system, processing mechanism, clamping and positioning device, and drive and control system. The conveying system is responsible for smoothly feeding in and out metal pipes, and some devices also have automatic alignment functions. Such devices are widely used in many industries such as petroleum, chemical, electric power, construction, and automobile manufacturing. By surface treating metal pipes, surface defects can be removed, surface finish can be improved, corrosion resistance can be enhanced, etc., thereby improving the service life and safety of the pipes.
[0003] The existing metal pipe surface treatment device is very troublesome to operate in the surface treatment process. The surface treatment cannot efficiently and stably clamp the metal pipe during grinding, and the uniformity of the grinding surface is poor. When grinding metal pipes of different sizes, the operator needs to manually adjust the distance between the clamping and grinding tools, and cannot perform precise adjustment. It is difficult to ensure that each adjustment can reach the optimal state, which leads to poor subsequent grinding effect. The surface of the pipe may be uneven and the grinding marks are uneven, which increases the workload and labor costs of the operator, and may lead to poor subsequent grinding effect and affect production efficiency. At this time, a metal pipe surface treatment device can be provided to avoid the occurrence of the above problems. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide a metal pipe surface treatment device to solve the technical problems of unstable clamping, poor polishing surface uniformity and inability to accurately adjust and polish metal pipes of different sizes and sizes in existing devices.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal pipe surface treatment device, including a main body, the main body includes a loading bin, a grinding bin and a storage bin, a measuring sensor is arranged inside the loading bin, an electric push rod is arranged on the inner wall of the grinding bin, a motor is arranged at one end of the electric push rod, the output end of the motor is connected to a second rotating rod, and a grinding roller is arranged on the second rotating rod.
[0006] By adopting the above technical solution, the measuring sensor measures the size of the metal pipe in real time, and drives the internal motor of the electric push rod through the electrical signal, so as to achieve precise grinding of metal pipes of different sizes, greatly improve the accuracy of grinding, realize automatic adjustment, and improve production efficiency.
[0007] Furthermore, a limit block is provided on the inner wall of the loading bin, a slide groove is provided on the outer surface of the limit block, a sliding block is engaged and slidably engaged with the slide groove, and an electric push rod is provided at the bottom of the sliding block.
[0008] By adopting the above technical solution, the electric push rod and slide groove at the bottom of the slider can automatically lift the metal pipe and roll it to the grinding chamber for grinding after the measurement is completed, reducing manual participation.
[0009] Furthermore, a first rotating rod is provided on one side of the grinding roller, a plurality of rubber wheels are provided on the first rotating rod, and the first rotating rod is connected to an external motor.
[0010] By adopting the above technical solution, the rubber wheel design enables the metal pipe to stably rotate axially during the grinding process, ensuring the uniformity of the grinding surface and further improving the grinding quality.
[0011] Furthermore, a discharge port is provided on one side of the grinding bin, and the storage bin includes an inclined plate and a storage trough.
[0012] By adopting the above technical solution, the inclined plate can effectively guide the polished metal pipe to slide smoothly into the storage trough.
[0013] Furthermore, support columns are provided at the bottom of the loading bin and the grinding bin.
[0014] By adopting the above technical solution, the support column provides stable support for the loading bin and the grinding bin, ensuring the stability of the entire device.
[0015] Furthermore, the measuring sensor drives the internal motor of the electric push rod through the electrical signal.
[0016] By adopting the above technical solution, the measuring sensor drives the internal motor of the electric push rod through the electrical signal, thereby ensuring the accuracy of adjustment, guaranteeing the grinding quality and improving production efficiency.
[0017] Furthermore, a plurality of the sliders are provided, and the plurality of sliders are evenly arranged at equal intervals.
[0018] By adopting the above technical solution, multiple sliders that are evenly and equidistantly arranged can adapt to metal pipes of different lengths, ensuring that the metal pipes can enter the grinding chamber.
[0019] Furthermore, the model of the measuring sensor is LS-9000.
[0020] By adopting the above technical solutions, the LS-9000 model measuring sensor ensures the accuracy and reliability of measurement and improves the processing accuracy and efficiency of the entire device.
[0021] In summary, the utility model mainly has the following beneficial effects:
[0022] 1. The utility model is provided with a measuring sensor, which measures the size of the metal pipe in real time, and drives the internal motor of the electric push rod through the electrical signal, so as to realize the precise grinding of metal pipes of different sizes, greatly improve the accuracy and uniformity of grinding, realize automatic adjustment, and improve production efficiency. The rubber wheel design in the device enables the metal pipe to stably rotate axially and move laterally during the grinding process, ensuring the uniformity of the grinding surface and further improving the grinding quality. The grinding chamber can collect the grinding debris, which is convenient for subsequent cleaning and recycling;
[0023] 2. The utility model sets a slider, and uses the electric push rod and slide groove at the bottom of the slider to automatically lift the metal pipe and roll it to the grinding bin for grinding after the measurement is completed, thereby reducing labor costs. Multiple sliders evenly arranged at equal distances can adapt to metal pipes of different lengths, ensuring that the metal pipes can enter the grinding bin. The storage trough can uniformly collect and store the processed metal pipes, which is convenient for subsequent operation or transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the main view of the utility model;
[0025] Figure 2 It is a three-dimensional structural schematic diagram of the utility model from the rear;
[0026] Figure 3 It is a schematic diagram of the three-dimensional structure of the utility model from the side;
[0027] Figure 4 It is a schematic diagram of the planar structure of the utility model.
[0028] In the figure: 1. Main body; 2. Loading bin; 3. Limit block; 4. Slide; 5. Sliding block; 6. Measuring sensor; 7. First rotating rod; 8. Rubber wheel; 9. Electric push rod; 10. Motor; 11. Second rotating rod; 12. Grinding roller; 13. Grinding bin; 14. Discharge port; 15. Storage bin; 16. Inclined plate; 17. Storage trough; 18. Support column. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0030] The following describes an embodiment of the utility model based on its overall structure.
[0031] Embodiment 1:
[0032] A metal pipe surface treatment device, such as Figure 1-Figure 4 As shown, it includes a loading bin 2, a grinding bin 13 and a storage bin 15. A measuring sensor 6 is arranged inside the loading bin 2, an electric push rod 9 is arranged on the inner wall of the grinding bin 13, a motor 10 is arranged at one end of the electric push rod 9, and a second rotating rod 11 is connected to the output end of the motor 10. A grinding roller 12 is arranged on the second rotating rod 11. The measuring sensor 6 measures the size of the metal pipe in real time, and drives the internal motor of the electric push rod 9 through an electrical signal, thereby realizing precise grinding of metal pipes of different sizes, greatly improving the accuracy of grinding, realizing automatic adjustment, and improving production efficiency. The second rotating rod 11 can effectively enable the grinding roller 12 to rotate and grind, thereby ensuring that the metal pipe can be polished evenly.
[0033] Embodiment 2:
[0034] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 A limit block 3 is provided on the inner wall of the loading bin 2, a slide groove 4 is provided on the outer surface of the limit block 3, a slider 5 is engaged and slidably engaged in the slide groove 4, an electric push rod is provided at the bottom of the slider 5, the electric push rod and the slide groove 4 at the bottom of the slider 5 enable the metal pipe to be automatically lifted and rolled to the grinding bin 13 for grinding after the measurement is completed, reducing manual participation, and the slide groove 4 can effectively ensure that the slider 5 slides up and down in the slide groove 4, reducing friction and damage risks.
[0035] See also Figure 1 , Figure 2 , Figure 3 A first rotating rod 7 is provided on one side of the grinding roller 12, and a plurality of rubber wheels 8 are provided on the first rotating rod 7. The first rotating rod 7 is connected to an external motor. The design of the rubber wheel 8 enables the metal pipe to stably rotate axially during the grinding process, thereby ensuring the uniformity of the grinding surface and further improving the grinding quality. The rubber wheel 8 can make the metal pipe move laterally and automatically fall into the storage bin 15 after the grinding is completed.
[0036] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 A discharge port 14 is provided on one side of the grinding bin 13, and the storage bin 15 includes an inclined plate 16 and a storage trough 17. The inclined plate 16 can effectively guide the ground metal pipes to slide smoothly into the storage trough 17, and the storage trough 17 can uniformly collect and store the processed metal pipes for subsequent operation or transportation.
[0037] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 The bottom of the loading bin 2 and the grinding bin 13 are both provided with support columns 18, which provide stable support for the loading bin 2 and the grinding bin 13 to ensure the stability of the entire device. The equidistant and evenly arranged support columns 18 prevent the equipment from shaking and tilting during use to ensure uniform grinding.
[0038] See also Figure 1 , Figure 2 , Figure 3 The measuring sensor 6 drives the internal motor of the electric push rod 9 through an electrical signal, which ensures the accuracy of adjustment, guarantees the grinding quality, improves production efficiency, and reduces labor costs. Automated operation can effectively avoid the risks of the operator's gloves being caught in the rotating shaft and accidental touching, thereby improving the safety of equipment use.
[0039] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 There are multiple sliders 5, and the multiple sliders 5 are evenly arranged at equal distances. The multiple sliders 5 evenly arranged at equal distances can adapt to metal pipes of different lengths, ensuring that the metal pipes can enter the grinding chamber 13. The multiple sliders 5 evenly arranged at equal distances can effectively ensure that the metal pipes will not tilt during the lifting process.
[0040] See also Figure 1 , Figure 2 , Figure 3 The model of the measuring sensor 6 is LS-9000. The LS-9000 measuring sensor 6 ensures the accuracy and reliability of the measurement, improves the processing accuracy and efficiency of the entire device, and two pairs of measuring sensors 6 can ensure the measurement accuracy and guarantee the polishing quality of the finished product.
[0041] The implementation principle of the utility model is as follows: first, during installation, the electric push rod at the bottom of the slider 5 is used to slide the slider into the bottom installation groove of the upper bin 2, so that the upper surface of the slider is lower than the lower surface of the upper bin 2. During processing, metal pipes are added to the upper bin 2, and the measuring sensor 6 inside the upper bin 2 can measure the size of the metal pipes, and drive the internal motor of the electric push rod 9 through an electrical signal to adjust the grinding roller 12 to a suitable grinding position, and drive the second rotating rod 11 to rotate through the motor 10, and the second rotating rod 11 drives the grinding roller 12 to rotate, and at the same time, the external motor drives the first rotating rod 7 to drive the rubber wheel 8 to rotate, and then the electric push rod at the bottom of the slider 5 lifts the slider 5 upward, and the inclined slider 5 allows the metal pipe to enter the grinding bin 13 for grinding and is driven by the inclined rubber wheel 8 to rotate axially while moving horizontally in the direction of the storage bin 15, and the polished metal pipe falls into the storage trough 17 through the discharge port 14 and the inclined plate 16.
[0042] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.
[0043] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A metal pipe surface treatment device, characterized in that: The invention comprises a main body (1), wherein the main body (1) comprises a loading bin (2), a grinding bin (13) and a storage bin (15), wherein a measuring sensor (6) is arranged inside the loading bin (2), an electric push rod (9) is arranged on the inner wall of the grinding bin (13), a motor (10) is arranged at one end of the electric push rod (9), an output end of the motor (10) is connected to a second rotating rod (11), and a grinding roller (12) is arranged on the second rotating rod (11).
2. The metal pipe surface treatment device according to claim 1, characterized in that: The inner wall of the loading bin (2) is provided with a limit block (3), the outer surface of the limit block (3) is provided with a slide groove (4), the slide groove (4) is engaged and slidably engaged with a slider (5), and an electric push rod is provided at the bottom of the slider (5).
3. The metal pipe surface treatment device according to claim 1, characterized in that: A first rotating rod (7) is arranged on one side of the grinding roller (12), a plurality of rubber wheels (8) are arranged on the first rotating rod (7), and the first rotating rod (7) is connected to an external motor.
4. The metal pipe surface treatment device according to claim 1, characterized in that: A material discharge port (14) is provided on one side of the grinding bin (13), and the material storage bin (15) comprises an inclined plate (16) and a material storage trough (17).
5. The metal pipe surface treatment device according to claim 1, characterized in that: The bottoms of the loading bin (2) and the grinding bin (13) are both provided with support columns (18).
6. The metal pipe surface treatment device according to claim 1, characterized in that: The measuring sensor (6) drives the electric push rod (9) and the internal motor of the electric push rod at the bottom of the slider (5) through an electrical signal.
7. The metal pipe surface treatment device according to claim 2, characterized in that: A plurality of the sliders (5) are provided, and the plurality of sliders (5) are evenly arranged at equal distances.
8. The metal pipe surface treatment device according to claim 1, characterized in that: The model of the measuring sensor (6) is LS-9000.