Sounding pipe port machining tool

Abstract

The utility model discloses a sounding pipe port machining tool, which belongs to the technical field of sounding pipe port machining and comprises a workbench, two first sliding rails are assembled on one side of the upper end face of the workbench, first sliding blocks are embedded on the two first sliding rails in a sliding mode, and a mounting plate is assembled on the upper end faces of the two first sliding blocks together. A mounting frame is assembled on the upper end face of the mounting plate, a second threaded lead screw penetrates through the center point of the upper end face of the mounting frame, a connecting block is assembled at the lower end of the second threaded lead screw, a grinding machine is assembled on the connecting block, and a clamping assembly is further assembled on the upper end face of the workbench. The sounding pipe port machining tool has the advantages of improving production efficiency, reducing labor cost, improving product quality, and being high in flexibility and precision, machining time can be remarkably shortened, overall production efficiency is improved, production capacity is improved, fatigue of workers can be reduced, output of unqualified products is reduced, and production cost is reduced. And more sounding pipes can reach the specified quality standard.

Description

Technical Field

[0001] The utility model belongs to the technical field of sonic detection pipe port processing, and in particular relates to a sonic detection pipe port processing tool. Background Art

[0002] The sonic detection tube is a measuring device used in pile foundation engineering. In pile foundation engineering, the sonic detection tube is used to detect the quality of the pile foundation's hole formation and grouting, as well as to evaluate the quality and stability of the pile foundation. The sonic detection tube evaluates the quality of the pile foundation by measuring the propagation speed and reflection of sound waves in the pile body. When the sound wave propagates in the pile, it is affected by the pile material and structure, thereby providing information about the quality of the pile foundation, voids, cracks or other defects. This data can help engineers evaluate the integrity and quality of the pile foundation in order to make necessary adjustments or improvements. Sonic detection tubes for pile foundations play a key role in bridges, buildings and other important foundation projects. They can provide non-destructive testing methods to help ensure the safety and reliability of pile foundations.

[0003] During the production and processing of the sonic detection tube, one end needs to be polished to facilitate welding and assembly. In the prior art, the polishing of the sonic detection tube port mainly relies on manual labor. However, manual polishing is slow, inefficient, and consumes a lot of physical strength, which easily leads to the output of unqualified products. Therefore, a sonic detection tube port processing tool is proposed to solve the above problems. Utility Model Content

[0004] In view of one or more of the above defects or improvement needs in the prior art, the utility model provides a tooling for processing the port of an acoustic detection tube, which has the advantages of improving production efficiency, reducing labor costs, improving product quality, flexibility and high precision.

[0005] To achieve the above-mentioned purpose, the utility model provides a tooling for processing the port of an acoustic detection tube, comprising a workbench, two first slide rails are mounted on one side of the upper end surface of the workbench, and the two first slide rails are arranged in parallel, and first sliders are slidably fitted on the two first slide rails, and the upper end surfaces of the two first sliders are jointly equipped with a mounting plate, and the upper end surface of the mounting plate is equipped with a mounting frame, and a second threaded screw rod is penetrated at the center point of the upper end surface of the mounting frame, and the second threaded screw rod is vertically arranged, and a connecting block is mounted on the lower end of the second threaded screw rod, and a deep groove ball bearing is mounted at the connection with the connecting block, and a grinder is mounted on the connecting block;

[0006] The upper end surface of the workbench is also equipped with a group of clamping components.

[0007] As a further improvement of the utility model, the clamping assembly includes two fourth slide rails and two support blocks mounted on the upper end surface of the workbench, two fourth slide rails are respectively provided with two fourth sliders for sliding engagement, two fourth sliders on the same side are provided with slide plates, the two support blocks are arranged in parallel and are provided with guide rod cylinders at the upper ends, one end of the two guide rod cylinders are provided with cylinder guide rods and one end of the two cylinder guide rods are respectively connected to the slide plates on the same side.

[0008] As a further improvement of the utility model, the lower end surface of the workbench is equipped with two snap-fit ​​plates and the two snap-fit ​​plates are arranged in parallel opposite to each other, a snap-fit ​​plate is inserted between the two snap-fit ​​plates, the upper end surface of the workbench is provided with a rectangular groove and the snap-fit ​​plate is located at the lower end of the rectangular groove, and a collection box is equipped on one side of the snap-fit ​​plate.

[0009] As a further improvement of the utility model, a limit block is installed on the upper end surface of the workbench, a first threaded rod is penetrated by one side of the limit block, a second slider is slidably engaged on the outside of the first threaded rod and the upper end of the second slider is connected to the mounting plate, and a positioning block is also installed on the upper end surface of the workbench, one end of the first threaded rod is connected to the positioning block and a deep groove ball bearing is installed at the connection.

[0010] As a further improvement of the utility model, two third slide rails are installed on the inner side of the mounting frame, and third sliders are slidably engaged on the two third slide rails, and the two third sliders are connected to the connecting block.

[0011] As a further improvement of the utility model, a plurality of clamping plates are installed in a linear array on the inner sides of the two slide plates.

[0012] In general, compared with the prior art, the above technical solutions conceived by the utility model have the following beneficial effects:

[0013] 1. The tooling for processing the port of the ultrasonic detection tube of the utility model can drive the grinder to move radially within the stroke range of the third slide rail by rotating the second threaded screw, thereby adjusting the height of the grinder; the grinder can be driven to move within the stroke range of the first slide rail and adjust the position of the third slide rail by rotating the first threaded rod; the adjustability of the position of the grinder enables the device to adapt to the processing requirements of ultrasonic detection tubes of different specifications, improves the flexibility and accuracy of processing, and thus meets the customized requirements of different customers; through the mutual cooperation between the components in the clamping assembly, the two slides can be moved in the center and the ultrasonic detection tube can be clamped and limited by controlling the two guide rod cylinders; the rapid clamping and grinding with the grinder can significantly shorten the processing time, thereby improving the overall production efficiency and increasing the production capacity; compared with the traditional manual grinding process, the device reduces the dependence on labor, thereby reducing labor costs, helping to reduce employee fatigue, thereby reducing the output of unqualified products, and allowing more ultrasonic detection tubes to meet the specified quality standards.

[0014] 2. The ultrasonic testing tube port processing tool of the present invention installs a collection box on the lower end surface of the workbench, so that the debris generated by the device during processing can be collected in a centralized manner, reducing the workload of subsequent cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall installation structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the overall installation structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the installation structure of the installation rack and collection box of the utility model.

[0018] In all the drawings, the same figure marks represent the same technical features, specifically: 1. workbench; 11. first slide rail; 12. first slider; 13. mounting plate; 14. limit block; 15. first threaded rod; 151. second slider; 152. positioning block; 2. mounting frame; 21. second threaded screw; 22. connecting block; 23. grinder; 24. third slide rail; 25. third slider; 3. clamping assembly; 30. fourth slide rail; 31. fourth slider; 32. slide plate; 33. clamping plate; 34. support block; 35. guide rod cylinder; 36. cylinder guide rod; 4. clamping plate; 41. collection box; 411. handle. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Example

[0021] Depend on Figure 1-3 Provided is a tooling for processing the port of an acoustic detection tube, comprising a workbench 1, wherein two first slide rails 11 are mounted on one side of the upper end surface of the workbench 1, and the two first slide rails 11 are arranged in parallel, and first sliders 12 are slidably fitted on the two first slide rails 11, and a mounting plate 13 is mounted on the upper end surfaces of the two first sliders 12, and a mounting frame 2 is mounted on the upper end surface of the mounting plate 13, and a second threaded screw 21 is penetrated at the center point of the upper end surface of the mounting frame 2, and the second threaded screw 21 is arranged vertically, and a connecting block 22 is mounted on the lower end of the second threaded screw 21, and a deep groove ball bearing is mounted at the connection with the connecting block 22, and a grinder 23 is mounted on the connecting block 22;

[0022] A set of clamping components 3 is also assembled on the upper end surface of the workbench 1 .

[0023] In this embodiment, the grinder 23 can be driven to move radially within the stroke range of the third slide rail 24 by rotating the second threaded screw 21, thereby adjusting the height of the grinder 23. The grinder 23 can be driven to move within the stroke range of the first slide rail 11 and adjust the position of the third slide rail 24 by rotating the first threaded rod 15. The adjustability of the position of the grinder 23 enables the device to adapt to the processing requirements of acoustic detection tubes of different specifications, improves the flexibility and accuracy of processing, and thus meets the customization requirements of different customers. By the mutual cooperation between the components in the clamping assembly 3, the two slides 32 can be moved in the center and the acoustic detection tube can be clamped and limited by controlling the two guide rod cylinders 35. Rapid clamping and grinding with the grinder 23 can significantly shorten the processing time, thereby improving the overall production efficiency and increasing the production capacity. Compared with traditional manual grinding, the device reduces the dependence on labor, thereby reducing labor costs, helping to reduce employee fatigue, thereby reducing the output of unqualified products, and allowing more acoustic detection tubes to meet the specified quality standards.

[0024] Specifically, refer to Figure 1-2The clamping assembly 3 includes two fourth slide rails 30 and two support blocks 34 mounted on the upper end surface of the workbench 1. Two fourth sliders 31 are slidably fitted on the two fourth slide rails 30. A slide plate 32 is mounted on the two fourth sliders 31 on the same side. The two support blocks 34 are arranged in parallel and are equipped with guide rod cylinders 35 on the upper ends. One end of the two guide rod cylinders 35 is equipped with a cylinder guide rod 36 and one end of the two cylinder guide rods 36 is respectively connected to the slide plate 32 on the same side. A plurality of clamping plates 33 are mounted in a linear array on the inner side of the two slide plates 32.

[0025] In this embodiment, the staff controls the two guide rod cylinders 35 so that the two guide rod cylinders 35 drive the cylinder guide rod 36 at the output end to extend, so that the slide plate 32 at one end of the cylinder guide rod 36 is driven to move. When the two slide plates 32 move in alignment, the staff moves the ultrasonic detection tube to be processed between the two slide plates 32, and aligns the side of the port to be polished with the polisher 23, so that the ultrasonic detection tube is finally clamped by the several clamping plates 33 on the inner side of the two slide plates 32.

[0026] Further preferably, the connection between the plurality of clamping plates 33 and the slide plate 32 is of detachable design, so as to facilitate maintenance by maintenance personnel at a later stage.

[0027] Specifically, refer to Figure 1-3 The lower end surface of the workbench 1 is equipped with two clamping plates 4, and the two clamping plates 4 are arranged in parallel and opposite to each other. A clamping plate 4 is inserted between the two clamping plates 4. The upper end surface of the workbench 1 is provided with a rectangular groove, and the clamping plate 4 is located at the lower end of the rectangular groove. A collection box 41 is installed on one side of the clamping plate 4.

[0028] In this embodiment, by installing a collection box 41 on the lower end surface of the workbench 1, the debris generated by the device during processing can be collected centrally, reducing the workload of subsequent cleaning. By holding the handle 411 and pulling it to one side, the locking plate 4 can be pulled out to centrally process the debris generated during processing, which is convenient and quick.

[0029] Specifically, refer to Figure 1-3 A limit block 14 is assembled on the upper end surface of the workbench 1, and a first threaded rod 15 is penetrated on one side of the limit block 14. A second slider 151 is slidably engaged on the outside of the first threaded rod 15, and the upper end of the second slider 151 is connected to the mounting plate 13. A positioning block 152 is also assembled on the upper end surface of the workbench 1, and one end of the first threaded rod 15 is connected to the positioning block 152, and a deep groove ball bearing is assembled at the connection.

[0030] In this embodiment, by rotating the first threaded rod 15, when the first threaded rod 15 rotates, the second sliding block 151 that is slidably arranged on the outside of the first threaded rod 15 drives the upper mounting plate 13 to move within the travel range of the first slide rail 11, and finally drives the grinder 23 to adjust the position. The connection between the first threaded rod 15 and the positioning block 152 is equipped with a deep groove ball bearing, which can make the rotation of the first threaded rod 15 more stable, and at the same time can reduce the friction between the first threaded rod 15 and the positioning block 152, thereby extending the service life of both.

[0031] Specifically, refer to Figure 1-2 Two third slide rails 24 are mounted on the inner side of the mounting frame 2 , and third sliders 25 are slidably engaged on the two third slide rails 24 . The two third sliders 25 are connected to the connecting block 22 .

[0032] In this embodiment, when the connection block 22 is driven to move, third sliders 25 are installed on both sides of the connection block 22, and the two third sliders 25 are respectively engaged and slid on the third slide rails 24 on the same side, so that the movement of the connection block 22 can be more stable.

[0033] The acoustic detection pipe port processing tooling of the utility model:

[0034] In actual use, the staff first connects the two guide rod cylinders 35 to an external air source and gives the cylinder an output value, and then controls the two guide rod cylinders 35 so that the two guide rod cylinders 35 drive the cylinder guide rod 36 at the output end to extend, so that the slide plate 32 at one end of the cylinder guide rod 36 is driven to move. When the two slide plates 32 move in alignment, the staff moves the acoustic detection tube to be processed between the two slide plates 32, and aligns the side of the port to be polished with the polishing machine 23, so that the acoustic detection tube is finally clamped by the several clamping plates 33 on the inner side of the two slide plates 32, and then adjusts the position of the polishing machine 23 according to the model of the acoustic detection tube to be processed, and drives the lower end connection block 22 to move by rotating the second threaded screw 21. By setting two third slide rails 24 and cooperating with two third sliders 25 as auxiliary cooperation, the connecting block 22 can move within the travel range of the third slide rails 24 and adjust the distance of the grinder 23. By rotating the first threaded rod 15, when the first threaded rod 15 rotates, the second slider 151 slidably arranged on the outside of the first threaded rod 15 drives the upper mounting plate 13 to move within the travel range of the first slide rail 11, and finally drives the grinder 23 to adjust the position. When the grinder 23 is adjusted to a suitable position, the grinder 23 is started to process the port of the acoustic detection tube. After the processing is completed, the two guide rod cylinders 35 are controlled to move the two slide plates 32 outward and cancel the clamping of the acoustic detection tube. Then the processed acoustic detection tube is removed, and the above steps are repeated to continuously perform the processing.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tool for processing the end of an acoustic detection tube, characterized in that: The workbench (1) comprises a workbench (1), wherein one side of the upper end surface of the workbench (1) is equipped with two first slide rails (11) and the two first slide rails (11) are arranged in parallel, and the two first slide rails (11) are both slidably fitted with first sliders (12), and the upper end surfaces of the two first sliders (12) are jointly equipped with a mounting plate (13), and the upper end surface of the mounting plate (13) is equipped with a mounting frame (2), and a second threaded screw (21) is penetrated at the center point of the upper end surface of the mounting frame (2) and the second threaded screw (21) is arranged vertically, and the lower end of the second threaded screw (21) is equipped with a connecting block (22) and a deep groove ball bearing is equipped at the connection with the connecting block (22), and a grinder (23) is equipped on the connecting block (22); The upper end surface of the workbench (1) is also equipped with a group of clamping components (3).

2. The ultrasonic testing tube port processing tool according to claim 1, characterized in that: The clamping assembly (3) comprises two fourth slide rails (30) and two support blocks (34) mounted on the upper end surface of the workbench (1); two fourth sliders (31) are slidably engaged on the two fourth slide rails (30); a slide plate (32) is mounted on the two fourth sliders (31) on the same side; the two support blocks (34) are arranged in parallel and are both equipped with guide rod cylinders (35) at their upper ends; one end of the two guide rod cylinders (35) is equipped with a cylinder guide rod (36), and one end of the two cylinder guide rods (36) is respectively connected to the slide plate (32) on the same side.

3. The tooling for processing the acoustic detection tube port according to claim 1, characterized in that: The lower end surface of the workbench (1) is equipped with two snap-fit ​​plates (4) and the two snap-fit ​​plates (4) are arranged in parallel and opposite to each other, a snap-fit ​​plate (4) is inserted between the two snap-fit ​​plates (4), the upper end surface of the workbench (1) is provided with a rectangular groove and the snap-fit ​​plate (4) is located at the lower end of the rectangular groove, and a collection box (41) is equipped on one side of the snap-fit ​​plate (4).

4. The tooling for processing the acoustic detection tube port according to claim 1, characterized in that: The upper end surface of the workbench (1) is equipped with a limit block (14), one side of the limit block (14) is penetrated by a first threaded rod (15), the first threaded rod (15) is externally meshed and slidably provided with a second slider (151), and the upper end of the second slider (151) is connected to the mounting plate (13), and the upper end surface of the workbench (1) is also equipped with a positioning block (152), one end of the first threaded rod (15) is connected to the positioning block (152), and a deep groove ball bearing is installed at the connection.

5. The tooling for processing the acoustic detection tube port according to claim 1, characterized in that: Two third slide rails (24) are mounted on the inner side of the mounting frame (2), and third sliders (25) are slidably engaged on the two third slide rails (24), and the two third sliders (25) are connected to the connecting block (22).

6. The tooling for processing the acoustic detection tube port according to claim 2, characterized in that: The inner sides of the two slide plates (32) are both equipped with a plurality of clamping plates (33) in a linear array.

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