Flattening die for hot melting welding seam flash
By designing hot melt welding weld spill flattening molds and using contacts to flatten the weld spills, the problem of material overflow during welding is solved, and the appearance and size after welding is clean.
Patent Information
- Application Number
- CN202420891477.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-04-26
AI Technical Summary
During the hot plate welding process, irregular burrs often form after the overflow of the weld solidifies, which damages the appearance and leads to inaccurate contour size.
Design a hot melt welding weld spill flattening mold, including a flattening mold body, a loading mechanism and a guide mechanism. The flat mold body is equipped with a contact part, which is used to press and stick to the side walls adjacent to the weld and the weld. The loading mechanism drives the contact part to flatten, and the guide mechanism ensures that the contact part is correctly aligned with the weld.
By pressing and pressing the weld and side walls on the contact part, the overflowing molten material is effectively flattened to avoid burrs after solidification, keeping the appearance neat and ensuring accurate contour size.
Smart Images

Figure CN222891545U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a hot plate welding technology, in particular to a hot melt welding seam overflow flattening die. Background Art
[0002] The lampshade and lamp holder of the car lamp are often connected by hot plate welding. The welding area of the lampshade and the welding area of the lamp holder are melted and butted, and the molten material overflows from the weld and forms irregular burrs after solidification, which damages the appearance and causes the outline size to be inaccurate. Utility Model Content
[0003] The utility model aims to provide a hot melt welding seam overflow flattening die, which is used to improve the situation that material overflows the weld seam to form burrs.
[0004] According to an embodiment of the utility model, a hot melt welding weld overflow flattening die comprises a flattening die body, a loading mechanism and a guiding mechanism; the flattening die body is provided with at least one contact portion, and the contact portion is used to press and stick to the weld and the side wall adjacent to the weld; the loading mechanism is used to drive the flattening die body so that the contact portion presses and sticks to the weld and the side wall adjacent to the weld; the guiding mechanism is used to guide the flattening die body so that the contact portion presses and sticks to the weld and the side wall adjacent to the weld.
[0005] In one or more embodiments, the flattening die body is provided with a plurality of the contact portions, each of which is used to press and adhere to a portion of the weld and the side wall adjacent to the portion of the weld.
[0006] In one or more embodiments, the interval between two adjacent contact portions is 0.1-0.5 mm.
[0007] In one or more embodiments, the flattening die body is provided with a seat body, and at least two adjacent contact portions are fixed to the seat body by a bracket in an adjustable manner.
[0008] In one or more embodiments, the bracket is provided with a waist-shaped hole to be fixedly connected to the seat body, and is provided with a waist-shaped hole to be fixedly connected to the contact portion.
[0009] In one or more embodiments, each of the brackets fixes one of the contact portions.
[0010] In one or more embodiments, the loading mechanism comprises a cylinder, and the cylinder is disposed on the seat body to drive the seat body.
[0011] In one or more embodiments, the guide mechanism comprises a sliding guide, and the sliding guide is disposed on the seat body to guide the seat body.
[0012] In one or more embodiments, the seat body is configured with a plurality of the sliding guide members.
[0013] In one or more embodiments, the contact portion is provided with a contact wall, and the contact wall is used to press and stick to the weld and the side wall adjacent to the weld.
[0014] The embodiments of the present invention have at least the following beneficial effects:
[0015] The contact portion presses and sticks to the weld and the side walls adjacent to the weld. The molten material overflowing from the weld is flattened by the contact portion and fits the side walls adjacent to the weld, avoiding the formation of irregular burrs after solidification that damage the appearance and cause inaccurate contour dimensions. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The above and other features, properties and advantages of the present invention will become more apparent through the following description in conjunction with the accompanying drawings and embodiments, in which:
[0017] Figure 1 This is an oblique view of a mold for flattening the overflow of a hot melt welding seam;
[0018] Figure 2 A cross-sectional view of a hot melt welding weld seam flash flattening die flattening the weld seam;
[0019] Figure 3 for Figure 2 A partial enlarged view of
[0020] Reference numerals:
[0021] 1-flattening mold body;
[0022] 2-the first part to be welded;
[0023] 3- The second part to be welded;
[0024] 4- first welding part;
[0025] 5- second welding part;
[0026] 6- first profiling fixture;
[0027] 7- second profiling fixture;
[0028] 8-Contact part;
[0029] 9-Welding seam;
[0030] 10-contact wall;
[0031] 11- loading mechanism;
[0032] 12-Guide mechanism;
[0033] 13- The interval between two adjacent contact parts;
[0034] 14-base body;
[0035] 15-Stand;
[0036] 16- waist-shaped hole;
[0037] 17- base;
[0038] 18-sliding guide;
[0039] 19-sliding guide fitting;
[0040] 20- Second contact portion. DETAILED DESCRIPTION
[0041] Reference will now be made in detail to embodiments of the present invention, one or more examples of which are shown in the accompanying drawings. Each example is provided to explain the present invention, rather than to limit the present invention. In fact, it will be apparent to those skilled in the art that various modifications and variations may be made in the present invention without departing from the scope or spirit of the present invention. For example, a feature shown or described as part of one embodiment may be used together with another embodiment to produce yet another embodiment. Therefore, the present invention is intended to cover these modifications and variations that fall within the scope of the appended claims and their equivalents.
[0042] It should be noted that these and other subsequent drawings are only examples and are not drawn in proportion, and should not be used as a limitation on the actual scope of protection required by the present utility model.
[0043] The terms "first", "second", etc. may be used interchangeably to distinguish one feature from another, and are not intended to mean that each feature must be located as shown in the figures in each embodiment.
[0044] like Figure 1 As shown, the hot melt welding weld overflow flattening die includes a flattening die body 1, which can be used for hot plate welding of a first welded part 2 and a second welded part 3. Figure 2 and Figure 3 shown.
[0045] like Figure 2 and Figure 3As shown, the first part to be welded 2 and the second part to be welded 3 may both be plastic parts. The first part to be welded 2 may be provided with a first welding portion 4, which is used to be heated and melted. The second part to be welded 3 may be provided with a second welding portion 5, which is used to be heated and melted. After the first welding portion 4 and the second welding portion 5 are heated and melted, the first welding portion 4 is pressed against the second welding portion 5 and cooled and solidified, and a weld 9 is formed between the first welding portion 4 and the second welding portion 5, so that the first part to be welded 2 and the second part to be welded 3 are fixedly connected. The first part to be welded 2 may be clamped by a first profiling fixture 6, and the second part to be welded 3 may be clamped by a second profiling fixture 7, and the first profiling fixture 6 and / or the second profiling fixture 7 are loaded to press the first welding portion 4 and the second welding portion 5. In the illustrated embodiment, the first part to be welded 2 may be a lampshade of a vehicle lamp, and the second part to be welded 3 may be a lamp holder of a vehicle lamp. The first welding portion 4 may be a welding rib of the top plate and the bottom plate of the lampshade when the lamp is installed on the vehicle. The second welding portion 5 can be welding ribs of the top plate and the bottom plate of the lamp holder when the lamp is installed on the vehicle. The first profiling fixture 6 and the first workpiece 2 to be welded can be located on the upper side of the second profiling fixture 7 and the second workpiece 3 to be welded, and the first profiling fixture 6 can be loaded downward to make the first welding portion 4 press the second welding portion 5 on the lower side.
[0046] like Figures 1 to 3 As shown, the flattening die body 1 is provided with at least one contact portion 8, and the contact portion 8 presses and sticks to the weld 9 and the side wall adjacent to the weld 9, and the molten material overflowing from the weld 9 is flattened by the contact portion 8 and fits the side wall adjacent to the weld 9, so as to avoid the formation of irregular burrs after solidification, which damages the appearance and causes the contour size to be inaccurate. In the illustrated embodiment of the first welded part 2 welding the second welded part 3, after the first weld part 4 is pressed against the second weld part 5 for two seconds, the contact portion 8 presses and sticks to the weld 9 and the side walls of the first weld part 4 and the second weld part 5 on the upper and lower sides of the weld 9, and the molten material of the first weld part 4 and the second weld part 5 overflowing from the weld 9 is flattened by the contact portion 8 and fits the side walls of the first weld part 4 and the second weld part 5. There is a vertical gap between the first profiling fixture 6 and the second profiling fixture 7, and the contact portion 8 extends from the vertical gap in the horizontal direction to press and stick to the weld 9 and the side wall adjacent to the weld 9.
[0047] like Figure 1 As shown, the contact portion 8 may be provided with a contact wall 10 , which fits the weld seam 9 and the side wall adjacent to the weld seam 9 , so as to press and fit the weld seam 9 and the side wall adjacent to the weld seam 9 .
[0048] like Figure 1As shown, the hot melt welding weld overflow flattening die is provided with a loading mechanism 11, which drives the flattening die body 1 so that the contact portion 8 presses and sticks to the weld 9 and the side wall adjacent to the weld 9, and drives the flattening die body 1 to move so that the contact portion 8 sticks to the weld 9 and the side wall adjacent to the weld 9, and loads the flattening die body 1 so that the contact portion 8 presses against the weld 9 and the side wall adjacent to the weld 9. In addition, the loading mechanism 11 can also drive the flattening die body 1 to move so that the contact portion 8 leaves the weld 9 and the side wall adjacent to the weld 9. The loading mechanism 11 can be a cylinder that can be extended and retracted to drive the flattening die body 1 to approach and move away from the weld 9 and the side wall adjacent to the weld 9. In the illustrated embodiment of the first workpiece 2 to be welded to the second workpiece 3 to be welded, the loading mechanism 11 pushes and pulls horizontally so that the contact portion 8 enters and exits the vertical interval between the first profiling fixture 6 and the second profiling fixture 7 along the horizontal direction.
[0049] like Figure 1 and Figure 2 As shown, the hot melt welding weld overflow flattening die is also provided with a guide mechanism 12, which guides the flattening die body 1 so that the contact portion 8 presses and sticks to the weld 9 and the side wall adjacent to the weld 9, and guides the flattening die body 1 to move so that the contact portion 8 sticks to the weld 9 and the side wall adjacent to the weld 9, and guides the flattening die body 1 so that the contact portion 8 presses against the weld 9 and the side wall adjacent to the weld 9. In addition, the guide mechanism 12 can also guide the flattening die body 1 to move so that the contact portion 8 leaves the weld 9 and the side wall adjacent to the weld 9. The guide mechanism 12 can be a sliding guide mechanism, such as the slide rail slider mechanism shown in the figure. In the embodiment shown in the figure where the first workpiece 2 to be welded is welded to the second workpiece 3 to be welded, the guide mechanism 12 guides the flattening die body 1 to move in the lateral direction.
[0050] like Figure 1 As shown, the flattening die body 1 can be provided with a plurality of the aforementioned contact portions 8, and the plurality of contact portions 8 are arranged along the weld 9, and each contact portion 8 presses and sticks to a portion of the weld 9 and the side wall adjacent to the portion of the weld 9, so that all the overflow of the weld 9 is flattened by the plurality of contact portions 8. Compared with providing one contact portion 8, providing a plurality of contact portions 8 can reduce the size of each contact portion 8, making the size control of each contact portion 8 simpler, and facilitating the contact portion 8 to fit the weld 9 and the side wall adjacent to the weld 9. In the illustrated embodiment of the first workpiece 2 to be welded to the second workpiece 3 to be welded, each contact portion 8 presses and sticks to a section of the weld 9 and the side walls of the first welding portion 4 and the second welding portion 5 on the upper and lower sides of the section of the weld 9. Compared with providing a contact portion 8 extending along the narrow and long weld 9, providing a plurality of contact portions 8 can shorten the length of each contact portion 8. The plurality of contact portions 8 can be extended into an arc shape to match the arc-shaped weld 9.
[0051] like Figure 1As shown, the interval 13 between two adjacent contact portions 8 can be 0.1 to 0.5 mm. The small-sized interval 13 reduces the flash burrs of the weld 9 at the interval 13 and provides space for adjusting the position of the contact portion 8, as described later. In the embodiment of the first workpiece 2 to be welded to the second workpiece 3 to be welded, there is a longitudinal interval 13 between the two adjacent contact portions 8.
[0052] like Figures 1 to 3 As shown, the flattening die body 1 may be provided with a seat body 14, and the seat body 14 may be a seat plate. In the embodiment shown in the figure, the first workpiece 2 to be welded to the second workpiece 3 to be welded, the seat plate is horizontal. Among the aforementioned multiple contact portions 8, at least two adjacent contact portions 8 are fixed to the seat body 14, and these contact portions 8 are thus fixed as a whole, which is convenient for being synchronously driven, loaded and guided, as described later. In the embodiment shown in the figure, the first workpiece 2 to be welded to the second workpiece 3 to be welded, the six contact portions 8 arranged along the weld seam 9 are fixed to the seat body 14, and are synchronously loaded and guided in the transverse direction. Continue to refer to Figure 1 The second contact portion 20 having a different driving and loading direction from the contact portion 8 on the seat body 14 can be set independently of the seat body 14 to achieve different driving and loading directions.
[0053] like Figure 1 and Figure 2 As shown, the contact portion 8 can be fixed to the seat body 14 by the bracket 15 in an adjustable position, so as to facilitate the adjustment of the installation position of the contact portion 8 so that the contact portion 8 fits the weld 9 and the side wall adjacent to the weld 9. Each bracket 15 can be set to fix only one contact portion 8, and each contact portion 8 is independently fixed on its own bracket 15, so as to avoid the position adjustment of the contact portion 8 being restricted by other contact portions 8 on the same bracket 15. The bracket 15 can be provided with a waist-shaped hole 16 to be fixedly connected to the seat body 14, so that the bracket 15 can be fixed to the seat body 14 in an adjustable position, and the bracket 15 can be provided with a waist-shaped hole 16 to be fixedly connected to the contact portion 8, so that the contact portion 8 can be fixed to the bracket 15 in an adjustable position, and the contact portion 8 supported by the bracket 15 can be adjusted relative to the seat body 14. In the illustrated embodiment of welding the first workpiece 2 to be welded to the second workpiece 3 to be welded, the bottom plate of the bracket 15 is horizontal and supported on the base body 14, the bottom plate of the bracket 15 can be provided with a waist-shaped hole 16 and fixed to the base body 14 by bolts, the long axis of the waist-shaped hole 16 on the bottom plate of the bracket 15 can extend horizontally, the vertical plate of the bracket 15 extends vertically and can be provided with a waist-shaped hole 16 and fixed to the contact portion 8 by bolts, and the long axis of the waist-shaped hole 16 on the vertical plate of the bracket 15 can extend vertically.
[0054] like Figure 1As shown, the cylinder as the loading mechanism 11 can be arranged on the seat body 14, and the cylinder drives the seat body 14, thereby synchronously driving and loading the multiple contact parts 8 fixed to the seat body 14, so that the multiple contact parts 8 synchronously press and stick to the weld 9 and the side wall adjacent to the weld 9. The main body of the cylinder as the loading mechanism 11, such as a cylinder tube, can be fixed to the base 17, and the telescopic part of the cylinder, such as a piston rod, is connected to the seat body 14, and the seat body 14 is driven relative to the base 17.
[0055] like Figure 1 and Figure 2 As shown, the sliding guide mechanism as the guide mechanism 12 includes a sliding guide member 18, which can be arranged on the seat body 14, and guides the seat body 14 so as to synchronously guide the multiple contact portions 8 fixed to the seat body 14, so that the multiple contact portions 8 synchronously press and stick to the weld 9 and the side wall adjacent to the weld 9. The matching member 19 of the sliding guide member 18 can be fixed to the base 17, the sliding guide member 18 is connected to the seat body 14, and the seat body 14 is guided relative to the base 17. The sliding guide member 18 can be a slide rail, and the sliding guide matching member 19 can be a slider.
[0056] like Figure 1 and Figure 2 As shown, the seat body 14 can be configured with multiple sliding guides 18, and the multiple sliding guides 18 guide different positions of the seat body 14. Compared with using a single sliding guide 18 to guide a single position of the seat body 14, the deformation of the seat body 14 during loading is reduced, ensuring that the multiple contact portions 8 fit the weld 9 and the side walls adjacent to the weld 9.
[0057] exist Figure 2 and Figure 3 In the embodiment shown in which the first workpiece 2 to be welded is welded to the second workpiece 3 to be welded, the two aforementioned hot melt welding weld overflow flattening dies are respectively arranged on the lateral sides of two welds 9 in the lateral direction, and each of the aforementioned hot melt welding weld overflow flattening dies flattens one weld 9.
[0058] Although the present invention is disclosed as above by the embodiments, it is not intended to limit the present invention. Any person skilled in the art may make possible changes and modifications without departing from the spirit and scope of the present invention.
Claims
1. A hot melt welding weld overflow flattening die, characterized in that include: The flattening die body is provided with at least one contact portion, wherein the contact portion is used to press and abut against the weld and the side wall adjacent to the weld; A loading mechanism, used for driving the flattening die body so that the contact portion presses and abuts against the weld and the side wall adjacent to the weld; and The guiding mechanism is used for guiding the flattening die body so that the contact portion presses and sticks to the weld and the side wall adjacent to the weld.
2. The hot melt welding seam overflow flattening die according to claim 1, characterized in that: The flattening die body is provided with a plurality of the contact portions, each of which is used to press and stick to a portion of the weld and the side wall adjacent to the portion of the weld.
3. The hot melt welding seam overflow flattening die according to claim 2, characterized in that: The interval between two adjacent contact portions is 0.1 to 0.5 mm.
4. The hot melt welding seam overflow flattening die according to claim 2, characterized in that: The flattening die body is provided with a seat body, and at least two adjacent contact parts are fixed to the seat body by a bracket in an adjustable manner.
5. The hot melt welding seam overflow flattening die according to claim 4, characterized in that: The bracket is provided with a waist-shaped hole to be fixedly connected to the seat body, and is also provided with a waist-shaped hole to be fixedly connected to the contact portion.
6. The hot melt welding seam overflow flattening die according to claim 4, characterized in that: Each of the brackets fixes one of the contact parts.
7. The hot melt welding seam overflow flattening die according to claim 4, characterized in that: The loading mechanism comprises a cylinder, and the cylinder is arranged on the seat body to drive the seat body.
8. The hot melt welding seam overflow flattening die according to claim 4, characterized in that: The guide mechanism comprises a sliding guide member, and the sliding guide member is arranged on the seat body to guide the seat body.
9. The hot melt welding seam overflow flattening die according to claim 8, characterized in that: The seat body is configured with a plurality of the sliding guide members.
10. The hot melt welding seam overflow flattening die according to claim 1, characterized in that: The contact portion is provided with a contact wall, and the contact wall is used to press and abut the weld and the side wall adjacent to the weld.