Air conditioner panel injection molding mold
By designing a filter mechanism in the injection molding mold to absorb and purify the odor air, the pungent odor problem generated by the injection mold melting at high temperature is solved, protecting workers' health and improving production efficiency.
Patent Information
- Application Number
- CN202421284129.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-06-06
AI Technical Summary
During the use of injection molding molds, plastic raw materials produce pungent odor when melted at high temperature, which affects workers' health and affects the molding quality and production efficiency of injection molding products.
Design an air-conditioning panel injection molding mold, including lifting components, forming mechanism, linkage mechanism and filtering mechanism. The filtering mechanism includes a first air suction assembly, a filter box, a filter element, an exhaust fan and a second air suction assembly, and can circulate and suck and filter the air around the forming mechanism in a reciprocating manner to purify the odorous air.
Through the purification effect of the filter mechanism, the odor air near the injection mold is effectively removed, workers' health is protected, and the molding quality and production efficiency of injection molded products are improved.
Smart Images

Figure CN222891573U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molding molds, in particular to an injection molding mold for an air conditioner panel. Background Art
[0002] Injection molding, also known as injection molding, is a molding method that combines injection and molding. The advantages of the injection molding method are fast production speed, high efficiency, automated operation, a wide variety of colors and patterns, shapes from simple to complex, sizes from large to small, and precise product dimensions. The product is easy to update and can be made into parts with complex shapes. Injection molding is suitable for mass production and molding processing fields such as products with complex shapes. By laser processing the inner cavity of the injection mold to form a brushed texture, the surface of the injection molded panel can be formed with a brushed texture.
[0003] When the injection mold is in use, the liquid flows into the cavity during injection, causing part of the molten plastic to solidify during the injection process, which in turn affects the quality of the injection molding. At the same time, injection molding requires cooling, and the natural cooling time is long, which affects the production efficiency of the product.
[0004] The existing patent (Announcement No.: 216068407 U) is an injection molding mold with a brushed panel, including a receiving groove and a heating box. During injection molding, the electric heating wire in the heating box works to heat the lower mold. When the injection molding is completed, the electric heating wire stops working, and then the U-shaped bracket is pushed downward by the cylinder, so that the U-shaped bracket drives the connecting plate to move downward, and then the connecting plate drives the sealing cover plate to move downward, so that the sealing cover plate is closed on the top of the heating box, thereby preventing liquid from entering the heating box through the ventilation holes on the heating box, and then the coolant is injected into the receiving groove through the liquid inlet, so that the mold can be cooled and the cooling molding time of the injection molded product can be reduced. The utility model has a simple structure and is easy to use, and can effectively improve the production quality of the product, while reducing the molding time of the injection molded product and improving the production efficiency of the product.
[0005] The existing patent provides a solution to the above problem. During the use of the injection molding mold, the plastic raw material is melted at high temperature and produces a pungent odor, which makes the workers uncomfortable and harms their health. Utility Model Content
[0006] The utility model aims to solve at least one of the technical problems existing in the prior art, and provides an injection molding mold for an air-conditioning panel, which can absorb the air containing odor near the injection mold, and the air enters the filter box, and the filter element filters and purifies the air containing the odor, and then discharges it through the exhaust fan. During the injection molding operation, the filter mechanism reciprocates to absorb and filter the air around the molding mechanism, so as to achieve the purpose of filtering and purifying the air containing odor near the injection mold, and avoid the odor from causing damage to the workers' bodies.
[0007] To achieve the above-mentioned purpose, an air-conditioning panel injection molding mold is provided, including a lifting component: the bottom end of the lifting part of the lifting component is fixedly connected to a molding mechanism, the outer wall of the molding mechanism is fixedly sleeved with a linkage mechanism, and the inner wall of the linkage mechanism is fixedly sleeved with a filtering mechanism; the filtering mechanism includes a first suction component, a filter box, a filter element, an exhaust fan and a second suction component, one end of the first suction component is fixedly connected to the filter box, the inner wall of the filter box is provided with a filter element, one side of the filter box is fixedly connected to the exhaust fan, one side of the filter box is fixedly connected to the second suction component, the inner wall of the second suction component is fixedly connected to a first feed pipe, and the inner wall of the second suction component is fixedly connected to a second feed pipe.
[0008] The filtering mechanism can absorb and filter the air around the molding mechanism in a reciprocating cycle.
[0009] According to the injection molding mold for an air conditioning panel, the first air suction component includes a first rotating tube, a shaftless fan, a first air suction port and a first air suction pipe, one end of the first air suction pipe is rotatably connected to the first air suction pipe, one end of the first air suction pipe is rotatably connected to the first air suction port, the inner wall of the first air suction port is fixedly connected to the shaftless fan, and one end of the first air suction pipe is fixedly connected to a filter box.
[0010] After the injection molding is completed, the first suction assembly sucks the air around the molding mechanism when the mold is opened.
[0011] According to the injection molding mold for an air conditioning panel, the second air suction component includes a second air suction pipe, a second air suction port, a second rotating tube, outer fan blades and inner fan blades, the inner wall of the second air suction pipe is fixedly connected to the first feeding pipe, one end of the first feeding pipe is rotatably connected to the second rotating tube, the outer wall of the second rotating tube is fixedly connected to the outer fan blades, the inner wall of the second rotating tube is fixedly connected to the inner fan blades, and one end of the second rotating tube is rotatably connected to the second feeding pipe.
[0012] During injection molding, the second air suction assembly sucks the air around the molding mechanism.
[0013] According to the injection molding mold for an air-conditioning panel, the molding mechanism includes an upper mold, a threaded rod, a lower mold, a top block and a limit plate, the inner wall of the upper mold is threadedly connected to the threaded rod, the outer wall of the threaded rod is rotatably connected to the lower mold, the bottom end of the threaded rod is rotatably connected to the top block, the top end of the threaded rod is fixedly connected to the limit plate, and the outer wall of the threaded rod is fixedly sleeved with a linkage mechanism.
[0014] When the upper mold moves upward and away from the lower mold, the top block demoulds the formed air-conditioning panel and drives the linkage mechanism to move at the same time.
[0015] According to the injection molding mold of an air-conditioning panel, the linkage mechanism includes a first ratchet, a ratchet strip, a second ratchet, a first fixed shaft, a first bevel gear, a second bevel gear, a first gear, a second fixed shaft and a second gear, the outer wall of the threaded rod is fixedly sleeved with the first ratchet, the outer wall of the first ratchet is meshed with a ratchet strip, the ratchet strip is meshed with the second ratchet, the inner wall of the second ratchet is fixedly sleeved with the first fixed shaft, the outer wall of the first fixed shaft is fixedly sleeved with the first bevel gear, the first bevel gear is meshed with the second bevel gear, the inner wall of the second bevel gear is fixedly sleeved with the second fixed shaft, the outer wall of the second fixed shaft is fixedly sleeved with the first gear, the first gear is meshed with the second gear, and the inner wall of the second gear is fixedly sleeved with the first rotating tube.
[0016] The first air suction component is driven to move while the forming mechanism moves.
[0017] According to the injection molding mold for an air conditioning panel, the molding mechanism also includes a coolant tank, a coolant inlet and a coolant outlet. A coolant tank is opened on the lower mold, one side of the coolant tank is fixedly connected to the coolant inlet, and one side of the coolant tank is fixedly connected to the coolant outlet.
[0018] The coolant flowing into the coolant tank can cool down the mold and reduce the cooling and molding time of the air-conditioning panel.
[0019] According to the injection molding mold for an air conditioning panel, the threaded rods and the limiting plates are provided in four groups, the inner wall of the lower mold is slidably connected with a top block, and the outer wall of the top block is slidably connected with a limiting groove.
[0020] The ejector block ejects the formed panel from the lower mold, making demoulding easier.
[0021] According to the injection molding mold for an air-conditioning panel, a heating component is fixedly sleeved on the outer wall of the second feed pipe, and a lower mold is fixedly sleeved on the outer wall of the second feed pipe.
[0022] The liquid to be injected in the second feeding pipe is heated.
[0023] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0025] Figure 1 This is a structural diagram of the entire first perspective of the utility model;
[0026] Figure 2 It is a structural diagram of the whole of the utility model from the second viewing angle;
[0027] Figure 3 It is a structural diagram of the molding mechanism of the utility model;
[0028] Figure 4 It is a structural diagram of the linkage mechanism of the utility model;
[0029] Figure 5 It is a structural diagram of the partial structure of the filtering mechanism of the utility model;
[0030] Figure 6 This is a structural diagram of the second air suction component of the utility model.
[0031] Legend:
[0032] 100, lifting assembly; 200, forming mechanism; 300, linkage mechanism; 400, filtering mechanism; 500, first feed pipe; 600, second feed pipe; 700, limiting groove; 800, heating assembly;
[0033] 210, upper mold; 220, threaded rod; 230, lower mold; 240, top block; 250, limit plate; 260, coolant tank; 270, coolant inlet; 280, coolant outlet;
[0034] 310, first ratchet; 320, ratchet bar; 330, second ratchet; 340, first fixed shaft; 350, first bevel gear; 360, second bevel gear; 370, first gear; 380, second fixed shaft; 390, second gear;
[0035] 410, first air suction component; 420, filter box; 430, filter element; 440, exhaust fan; 450, second air suction component;
[0036] 411, first rotating tube; 412, shaftless fan; 413, first air suction port; 414, first air suction pipe;
[0037] 451. Second air suction pipe; 452. Second air suction port; 453. Second rotating tube; 454. Outer fan blades; 455. Inner fan blades. DETAILED DESCRIPTION
[0038] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0039] Reference Figures 1 to 6 , the utility model embodiment is an injection molding mold for an air conditioning panel, which includes a lifting component 100: the bottom end of the lifting part of the lifting component 100 is fixedly connected with a molding mechanism 200, the outer wall of the molding mechanism 200 is fixedly sleeved with a linkage mechanism 300, and the inner wall of the linkage mechanism 300 is fixedly sleeved with a filtering mechanism 400; the filtering mechanism 400 includes a first suction component 410, a filter box 420, a filter core 430, an exhaust fan 440 and a second suction component 450, one end of the first suction component 410 is fixedly connected with the filter box 420, the inner wall of the filter box 420 is provided with a filter core 430, one side of the filter box 420 is fixedly connected with the exhaust fan 440, one side of the filter box 420 is fixedly connected with the second suction component 450, the inner wall of the second suction component 450 is fixedly connected with a first feeding pipe 500, and the inner wall of the second suction component 450 is fixedly connected with a second feeding pipe 600; the first suction component 4 10 includes a first rotating tube 411, a shaftless fan 412, a first air suction port 413 and a first air suction pipe 414, one end of the first rotating tube 411 is rotatably connected to the first air suction pipe 414, one end of the first rotating tube 411 is rotatably connected to the first air suction port 413, the inner wall of the first air suction port 413 is fixedly connected to the shaftless fan 412, and one end of the first air suction pipe 414 is fixedly connected to the filter box 420; the second air suction component 450 includes a second air suction pipe 45 1. A second air suction port 452, a second rotating tube 453, outer fan blades 454 and inner fan blades 455. The inner wall of the second air suction tube 451 is fixedly connected to the first feeding tube 500, one end of the first feeding tube 500 is rotatably connected to the second rotating tube 453, the outer fan blades 454 are fixedly connected to the outer wall of the second rotating tube 453, the inner fan blades 455 are fixedly connected to the inner wall of the second rotating tube 453, and one end of the second rotating tube 453 is rotatably connected to the second feeding tube 600.
[0040] During injection molding, liquid enters the second rotating tube 453 through the first feeding tube 500, and the flow of liquid drives the inner fan blades 455 to rotate, thereby driving the second rotating tube 453 to rotate, and then driving the outer fan blades 454 to rotate. The rotation of the outer fan blades 454 drives the odorous air near the molding mechanism 200 to enter the second suction pipe 451 through the second suction port 452, and then enter the filter box 420 through the second suction pipe 451, and then pass through the filter element 430 set in the filter box 420 for filtration, and finally pass through the exhaust fan 440 discharges the purified air; after the injection molding is completed, when the mold is opened, the first rotating tube 411 rotates under the drive of the linkage mechanism 300, thereby driving the shaftless fan 412 to rotate, and then driving the odorous air near the molding mechanism 200 to enter the first suction pipe 414 through the first suction port 413, and then enter the filter box 420 through the first suction pipe 414, and then be filtered through the filter element 430 set in the filter box 420, and finally the purified air is discharged through the exhaust fan 440.
[0041] The molding mechanism 200 includes an upper mold 210, a threaded rod 220, a lower mold 230, a top block 240 and a limit plate 250. The inner wall of the upper mold 210 is threadedly connected to the threaded rod 220, the outer wall of the threaded rod 220 is rotatably connected to the lower mold 230, the bottom end of the threaded rod 220 is rotatably connected to the top block 240, the top end of the threaded rod 220 is fixedly connected to the limit plate 250, and the outer wall of the threaded rod 220 is fixedly sleeved with a linkage mechanism 300; the molding mechanism 200 also includes a coolant tank 260, a coolant inlet 270 and a coolant outlet Opening 280, a cooling liquid groove 260 is opened on the lower mold 230, one side of the cooling liquid groove 260 is fixedly connected with a cooling liquid inlet 270, and one side of the cooling liquid groove 260 is fixedly connected with a cooling liquid outlet 280; the threaded rod 220 and the limiting plate 250 are each provided with four groups, the inner wall of the lower mold 230 is slidably connected with a top block 240, and the outer wall of the top block 240 is slidably connected with a limiting groove 700; the outer wall of the second feed pipe 600 is fixedly sleeved with a heating component 800, and the outer wall of the second feed pipe 600 is fixedly sleeved with the lower mold 230.
[0042] When the upper mold 210 is fitted with the lower mold 230 under the drive of the lifting component 100, injection molding begins, and the liquid enters the groove of the lower mold 230 through the first feed pipe 500 and the second feed pipe 600. The heating component 800 sleeved on the outer wall of the second feed pipe 600 heats the liquid. At the same time, a heating pipe is provided in the upper mold 210 to heat the upper mold 210 during injection molding. When the injection molding is completed, the heating pipe stops heating, and the coolant enters the coolant groove 260 on the lower mold 230 through the coolant inlet 270, and then flows out through the coolant outlet 280 to cool the mold.
[0043] The linkage mechanism 300 includes a first ratchet 310, a ratchet strip 320, a second ratchet 330, a first fixed shaft 340, a first bevel gear 350, a second bevel gear 360, a first gear 370, a second fixed shaft 380 and a second gear 390. The first ratchet 310 is fixedly sleeved on the outer wall of the threaded rod 220, the ratchet strip 320 is meshed on the outer wall of the first ratchet 310, the second ratchet 330 is meshed on the ratchet strip 320, the first fixed shaft 340 is fixedly sleeved on the inner wall of the second ratchet 330, the first fixed shaft 340 is fixedly sleeved on the outer wall of the first fixed shaft 340, the first bevel gear 350 is meshed on the first bevel gear 350, the second bevel gear 360 is fixedly sleeved on the inner wall of the second bevel gear 360, the second fixed shaft 380 is fixedly sleeved on the inner wall of the second fixed shaft 380, the first gear 370 is fixedly sleeved on the outer wall of the second fixed shaft 380, the first gear 370 is meshed on the second gear 390, and the first rotating tube 411 is fixedly sleeved on the inner wall of the second gear 390.
[0044] After the injection molded air conditioning panel is formed, the lifting assembly 100 drives the upper mold 210 to move upward, thereby driving the threaded rod 220 threadedly sleeved on the inner wall to rotate, and then driving the first ratchet 310 to rotate. At the same time, the ratchet bar 320 engaged with the first ratchet 310 moves, driving the second ratchet 330 to rotate, thereby driving the first fixed shaft 340 to rotate, and then driving the first bevel gear 350 to rotate. At the same time, the second bevel gear 360 engaged with the first bevel gear 350 rotates, thereby driving the first gear 370 to rotate, and then driving the second gear 390 to rotate. The rotation of the second gear 390 drives the first rotating tube 411 fixedly connected to the inner wall to rotate.
[0045] Among them, due to the characteristics of the first ratchet 310, the ratchet bar 320 and the second ratchet 330, when the first ratchet 310 rotates in the opposite direction, the first ratchet 310 cannot drive the ratchet bar 320 to move, but rotates idly on its own, thereby not driving the second ratchet 330 to rotate, that is, when the upper mold 210 moves downward to drive the threaded rod 220 to rotate, the first ratchet 310 rotates idly along the ratchet bar 320, and when the upper mold 210 moves upward to drive the threaded rod 220 to rotate, the first ratchet 310 drives the ratchet bar 320 to move.
[0046] Working principle: After the lifting component 100 drives the upper mold 210 to fit with the lower mold 230, injection molding begins. The liquid enters the second rotating tube 453 through the first feeding pipe 500 to drive the inner fan blade 455 to rotate. The air with odor during the injection molding process is sucked into the filter box 420 through the second suction pipe 451 for purification, and the purified air is discharged through the exhaust fan 440. After the injection molding is completed, when the mold is opened, the upper mold 210 moves upward under the drive of the lifting component 100, drives the threaded rod 220 to rotate, and drives the shaftless fan 412 to rotate through the linkage mechanism 300, so that the air with odor when the mold is opened is sucked into the first suction pipe 414, and then enters the filter box 420, and then is filtered through the filter element 430 set in the filter box 420, and finally The purified air is discharged through the exhaust fan 440, and the upper mold 210 moves away from the lower mold 230 while driving the top block 240 to eject the molded panel from the lower mold 230, making it easier to demold the molded air-conditioning panel.
[0047] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. An injection molding mold for an air conditioning panel, characterized in that: It comprises a lifting component (100): the bottom end of the lifting part of the lifting component (100) is fixedly connected to a forming mechanism (200), the outer wall of the forming mechanism (200) is fixedly sleeved with a linkage mechanism (300), and the inner wall of the linkage mechanism (300) is fixedly sleeved with a filtering mechanism (400); The filtering mechanism (400) comprises a first air suction component (410), a filter box (420), a filter core (430), an exhaust fan (440) and a second air suction component (450); one end of the first air suction component (410) is fixedly connected to the filter box (420); the inner wall of the filter box (420) is provided with a filter core (430); one side of the filter box (420) is fixedly connected to the exhaust fan (440); one side of the filter box (420) is fixedly connected to the second air suction component (450); the inner wall of the second air suction component (450) is fixedly connected to a first feed pipe (500); and the inner wall of the second air suction component (450) is fixedly connected to a second feed pipe (600).
2. The air conditioning panel injection molding mold according to claim 1, characterized in that: The first air suction component (410) comprises a first rotating tube (411), a shaftless fan (412), a first air suction port (413) and a first air suction tube (414); one end of the first rotating tube (411) is rotatably connected to the first air suction tube (414); one end of the first rotating tube (411) is rotatably connected to the first air suction port (413); the inner wall of the first air suction port (413) is fixedly connected to the shaftless fan (412); and one end of the first air suction tube (414) is fixedly connected to a filter box (420).
3. The air conditioning panel injection molding mold according to claim 1, characterized in that: The second air suction component (450) comprises a second air suction pipe (451), a second air suction port (452), a second rotating pipe (453), outer fan blades (454) and inner fan blades (455); the inner wall of the second air suction pipe (451) is fixedly connected to the first feeding pipe (500); one end of the first feeding pipe (500) is rotatably connected to the second rotating pipe (453); the outer wall of the second rotating pipe (453) is fixedly connected to the outer fan blades (454); the inner wall of the second rotating pipe (453) is fixedly connected to the inner fan blades (455); and one end of the second rotating pipe (453) is rotatably connected to the second feeding pipe (600).
4. The air conditioning panel injection molding mold according to claim 1, characterized in that: The molding mechanism (200) comprises an upper mold (210), a threaded rod (220), a lower mold (230), a top block (240) and a limit plate (250); the inner wall of the upper mold (210) is threadedly connected to the threaded rod (220); the outer wall of the threaded rod (220) is rotatably connected to the lower mold (230); the bottom end of the threaded rod (220) is rotatably connected to the top block (240); the top end of the threaded rod (220) is fixedly connected to the limit plate (250); and the outer wall of the threaded rod (220) is fixedly sleeved with a linkage mechanism (300).
5. The air conditioning panel injection molding mold according to claim 4, characterized in that: The linkage mechanism (300) comprises a first ratchet (310), a ratchet strip (320), a second ratchet (330), a first fixed shaft (340), a first bevel gear (350), a second bevel gear (360), a first gear (370), a second fixed shaft (380) and a second gear (390); the first ratchet (310) is fixedly sleeved on the outer wall of the threaded rod (220); the ratchet strip (320) is meshed on the outer wall of the first ratchet (310); the ratchet strip (320) is meshed on the second ratchet (330); the second ratchet (330) is meshed on the outer wall of the first ratchet (310); 30) A first fixed shaft (340) is fixedly sleeved on the inner wall, a first bevel gear (350) is fixedly sleeved on the outer wall of the first fixed shaft (340), the first bevel gear (350) is meshed with a second bevel gear (360), a second fixed shaft (380) is fixedly sleeved on the inner wall of the second bevel gear (360), a first gear (370) is fixedly sleeved on the outer wall of the second fixed shaft (380), the first gear (370) is meshed with a second gear (390), and a first rotating tube (411) is fixedly sleeved on the inner wall of the second gear (390).
6. The air conditioning panel injection molding mold according to claim 4, characterized in that: The molding mechanism (200) further comprises a cooling liquid tank (260), a cooling liquid inlet (270) and a cooling liquid outlet (280); the lower mold (230) is provided with a cooling liquid tank (260); one side of the cooling liquid tank (260) is fixedly connected to the cooling liquid inlet (270); and one side of the cooling liquid tank (260) is fixedly connected to the cooling liquid outlet (280).
7. The injection molding die for an air conditioning panel according to claim 4, characterized in that: The threaded rods (220) and the limiting plates (250) are each provided in four groups; the inner wall of the lower mold (230) is slidably connected to a top block (240); and the outer wall of the top block (240) is slidably connected to a limiting groove (700).
8. The air conditioning panel injection molding die according to claim 3, characterized in that: A heating component (800) is fixedly sleeved on the outer wall of the second feed pipe (600), and a lower mold (230) is fixedly sleeved on the outer wall of the second feed pipe (600).