EVTOL aircraft wing assembly tool

By designing a wing assembly tooling for eVTOL aircraft, the problem of structural glue loss when composite wing skins and skeletons is glued, high-quality adhesive bonding and precise assembly are achieved, and suitable for assembly of large structural parts.

CN222891665UActive Publication Date: 2025-05-23SICHUAN WOLANTE COMMERCIAL AIRCRAFT CO LTD
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Patent Information

Application Number
CN202421739889.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-05-23
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing aircraft wing assembly devices cannot effectively solve the problem of structural glue loss when composite wing skins are bonded to the skeleton, resulting in glue defects and low assembly accuracy.

Method used

An eVTOL aircraft wing assembly tooling is designed, including a support frame and tooling body. The horizontal or vertical state locking of the tooling body is achieved through the limit structure and rotating shaft sleeve. It is combined with the long clamp assembly and the short clamp assembly to ensure the wing appearance accuracy and adhesive quality.

Benefits of technology

The tooling is easy to operate, ensuring high adhesive quality and wide adaptability, suitable for assembly of large structural parts, and maintaining good pneumatic performance.

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Abstract

The utility model discloses an eVTOL aircraft wing assembly tool which comprises two supporting frames, a tool body is installed between the two supporting frames through a limiting structure, the tool body comprises a frame, and a long clamping plate assembly and a short clamping plate assembly which are used for fixing a wing framework are installed on the frame. The tool is convenient to operate, specifically, when eVTOL aircraft wings are large in size, when a framework is assembled, manual drilling is needed to install fasteners, the assembly tool is vertically placed, and operation of workers is facilitated; when the wing skin is glued, the structural adhesive can flow under the influence of gravity, and an assembly tool needs to be horizontally placed, so that the structural adhesive cannot flow away, the gluing defect cannot be caused, and the gluing quality is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of aviation equipment, and in particular to an eVTOL aircraft wing assembly tool. Background Art

[0002] The wings of the eVTOL aircraft are composed of a skeleton and skin made of composite materials. The skeleton is composed of span-wise beams and helical ribs. When assembling, the skeleton is first connected together by fasteners, and then connected to the skin. The skin of the eVTOL aircraft wing is thin and cannot be installed with countersunk fasteners. Generally, structural adhesive is used to glue the wing skin and wing skeleton together. The bonding requires pressurization of the bonding surface to ensure the thickness and bonding quality of the adhesive layer. When assembling the eVTOL wing, it is necessary to use assembly tooling to complete the positioning of parts, the connection of beams and ribs, and the connection of skin and skeleton, to ensure the shape accuracy of the skin and the connection accuracy of the skeleton, and to meet the assembly accuracy requirements of the aircraft. However, some existing aircraft wing assembly devices are vertical structures, such as the Chinese invention patent "Aircraft Wing Assembly Device and Assembly Method" with application number 202210695677.6, which is suitable for wing structures installed with fasteners. For wing structures where the wing skeleton and wing skin need to be glued, the structural adhesive is easy to lose, resulting in bonding defects. Utility Model Content

[0003] The purpose of the utility model is to provide an eVTOL aircraft wing assembly tool to solve the problems mentioned in the background technology. To achieve the above purpose, the utility model provides the following technical solutions: an eVTOL aircraft wing assembly tool, including a support frame, two of which are provided, a tool body is installed between the two support frames through a limiting structure, and the tool body includes a frame, and a long pallet assembly and a short pallet assembly for fixing the wing frame are installed on the frame.

[0004] Preferably, the limiting structure includes a sleeve, which is installed on the support frame, and shafts are installed at both ends of the frame. The shaft is rotatably installed inside the sleeve, and pin holes are opened at both ends of the support frame and the frame. The positions of the pin holes on both ends of the support frame and the frame correspond, and pins are detachably installed inside.

[0005] Preferably, two pin holes are provided at both ends of the frame, respectively located on both sides of the shaft sleeve.

[0006] Preferably, the support frame is provided with two groups of pin holes, and the two groups of pin holes are distributed in a cross shape, and the positions between the pin holes in each group correspond to the positions of the pin holes at the ends of the frame.

[0007] Preferably, the long pallet assembly comprises a long pallet body, both ends of which are mounted on a frame, and a beam positioning block is mounted on the long pallet body.

[0008] Preferably, the short pallet assembly comprises a short pallet body, one end of the short pallet body is mounted on the frame, and a rib positioning block is mounted on the short pallet body.

[0009] Preferably, the long pallet body and the short pallet body are made of wood substitutes, and the beam positioning blocks and the rib positioning blocks are both detachable structures.

[0010] Technical effects and advantages of the utility model: The tooling is easy to operate: Due to the large size of the wings of the eVTOL aircraft, manual drilling and installation of fasteners are required when assembling the frame. The assembly tooling is placed vertically, which is convenient for workers to operate;

[0011] Improved bonding quality: When bonding the wing skin, the structural adhesive will flow due to the influence of gravity, so the assembly tooling needs to be placed horizontally, so that the structural adhesive will not flow away, causing bonding defects and improving bonding quality;

[0012] Wide adaptability: The support frame sleeve of the assembly tooling cooperates with the shaft of the frame and can rotate. The tooling body can be locked in a horizontal or vertical state through the cooperation of the pin and the pin hole. It is suitable for the assembly tooling of large structural parts;

[0013] High precision: Multiple pallet assemblies are designed on the assembly tooling to ensure the accuracy of the wing shape and maintain good aerodynamic performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a vertical placement axonometric drawing of the utility model;

[0015] Figure 2 It is a horizontal placement axonometric drawing of the utility model;

[0016] Figure 3 It is an axonometric view of the tooling body of the utility model;

[0017] Figure 4 This is an axonometric drawing of the support frame of the utility model;

[0018] Figure 5 This is an axonometric view of the long pallet assembly of the utility model;

[0019] Figure 6 It is an axonometric view of the short pallet assembly of the utility model.

[0020] In the figure, 1. assembly tool; 11. support frame; 111. bushing; 112. pin; 12. tool body; 121. frame; 1211. shaft; 1212. pin hole; 122. long pallet assembly; 1221. long pallet body; 1222. beam positioning block; 123. short pallet assembly; 1231. short pallet body; 1232. rib positioning block; 2. eVTOL aircraft wing; 21. wing frame. DETAILED DESCRIPTION

[0021] In order to make the technical means for realizing the utility model, creative features, objectives and effects easy to understand, the utility model is further explained below in conjunction with specific diagrams. In the description of the utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, an integral connection or a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be internal communication between two components.

[0022] Example

[0023] like Figure 1 and Figure 2 As shown, when the wing skin is glued, in order to improve the quality of the glue and prevent the structural glue from flowing away due to gravity, the assembly tool 1 needs to place the eVTOL aircraft wing 2 horizontally. Since the eVTOL aircraft wing 2 is large in size, when assembling the wing frame, it is very inconvenient for the operator to punch holes in the middle of the wing frame and install fasteners when it is placed horizontally. The workers need to bend over, which is harmful to the health of the operators. Therefore, the wing frame needs to be fixed vertically to complete the positioning and assembly of the frame.

[0024] In view of the above requirements, the assembly tool 1 includes a support frame 11 and a tool body 12. There are two support frames 11. The tool body 12 is installed between the two support frames 11 through a limiting structure. By adjusting the relationship between the support frame 11 and the tool body 12, the assembly tool 1 can be kept in a vertical state when assembling the wing frame, and can be kept in a horizontal state when assembling the wing skin.

[0025] like Figure 3 As shown, the tool body 12 includes a frame 121, and a long card assembly 122 and a short card assembly 123 fixed on the frame 121. The tool body 12 provides overall support, and the frame 121 is formed by welding and shaping standard steel profiles; the limiting structure includes a sleeve 111, an axis 1211 and a pin hole 1212, and the axis 1211 is installed at both ends of the frame 121. The axis 1211 is a circular axis, which is used in conjunction with the sleeve 111 on the support frame 11 to enable the tool body 12 to rotate around the axis 1211; the pin hole 1212 is opened at both ends of the support frame 11 and the frame 121, wherein two pin holes 1212 are provided at both ends of the frame 121, respectively located on both sides of the sleeve 111, and two groups of pin holes 1212 are provided on the support frame 11, and the two groups of pin holes 1212 are distributed in a cross, and the position between each group of pin holes 1212 corresponds to the position of the pin holes 1212 at the end of the frame 121, and the pin 112 is detachably installed inside.

[0026] When the tooling body 12 is horizontal or vertical, the tooling body 12 is fixed in the required state by the pin 112 on the support frame 11 and the pin hole 1212. The multiple long card assembly 122 and short card assembly 123 on the tooling body 12 are consistent with the rib position of the wing frame 21 to maintain the accuracy of the wing shape after assembly.

[0027] like Figure 4 As shown, the support frame 11 is provided with a sleeve 111 and a pin 112. The pin 112 is a separate structure. By cooperating with the pin hole 1212 on the support frame 11, the sleeve 111 cooperates with the shaft 1211 to ensure that the shaft 1211 can rotate effectively. When the tool body 12 is placed horizontally, the pin 112 is inserted into the horizontal hole of the support frame 11, and then penetrates into the pin hole 1212 on the frame 121, so that the fixation is completed. When the tool body 12 is placed vertically, the pin 112 is inserted into the vertical hole of the support frame 11, and penetrates into the pin hole 1212 on the frame 121, so that the fixation of the tool body 12 is completed. The head of the pin 112 is a conical structure, which is convenient for insertion into the hole.

[0028] like Figure 5 As shown, the long card assembly 122 includes a long card body 1221 and a beam positioning block 1222. The long card body 1221 is processed according to the theoretical shape, and clamps the wing skin as a whole along the wing chord direction, exerting pressure on the structural adhesive to ensure the quality of the bonding. The beam positioning block 1222 positions the beam to ensure the accuracy of the front and rear beams and meet the force requirements of the beam.

[0029] like Figure 6 As shown, the short card assembly 123 includes a short card body 1231 and a rib positioning block 1232. The short card body 1231 is processed according to the theoretical shape, clamps the wing skin, applies pressure to the structural adhesive, and ensures the quality of the bonding. The rib positioning block 1232 positions the rib to ensure the positioning accuracy of the rib.

[0030] Figure 5 and Figure 6 The middle and long pallet body 1221 and the short pallet body 1231 can be a metal structure or a non-metal structure, and are preferably made of wood substitutes, which are soft and will not damage the wing skin. The beam positioning block 1222 and the rib positioning block 1232 are both detachable structures. When assembling the skeleton, they are installed on the long pallet body 1221 and the short pallet body 1231. When assembling the wing skin, they need to be disassembled, and only the long pallet body 1221 and the short pallet body 1231 are used to press the wing skin.

[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An eVTOL aircraft wing assembly tool, comprising a support frame, characterized in that: There are two support frames, and a tooling body is installed between the two support frames through a limiting structure. The tooling body includes a frame, and a long card assembly and a short card assembly for fixing the wing frame are installed on the frame.

2. The eVTOL aircraft wing assembly tool according to claim 1, characterized in that: The limiting structure includes a shaft sleeve, which is installed on the support frame. Shafts are installed at both ends of the frame. The shaft is rotatably installed inside the shaft sleeve. Pin holes are opened at both ends of the support frame and the frame. The positions of the pin holes on both ends of the support frame and the frame correspond, and pins are detachably installed inside.

3. The eVTOL aircraft wing assembly tool according to claim 2, characterized in that: Two pin holes are provided at both ends of the frame, and are respectively located on both sides of the shaft sleeve.

4. The eVTOL aircraft wing assembly tool according to claim 3, characterized in that: The support frame is provided with two groups of pin holes, and the two groups of pin holes are distributed in a cross shape, and the positions between the pin holes in each group correspond to the positions of the pin holes at the ends of the frame.

5. The eVTOL aircraft wing assembly tool according to claim 1, characterized in that: The long card board assembly comprises a long card board body, both ends of which are mounted on a frame, and a beam positioning block is mounted on the long card board body.

6. The eVTOL aircraft wing assembly tool according to claim 5, characterized in that: The short card assembly comprises a short card body, one end of which is mounted on a frame, and a rib positioning block is mounted on the short card body.

7. The eVTOL aircraft wing assembly tool according to claim 6, characterized in that: The long pallet body and the short pallet body are made of wood substitutes, and the beam positioning blocks and the rib positioning blocks are both detachable structures.

Citation Information

Patent Citations

  • Aircraft wing assembly device and assembly method

    CN115071997B