Mold turnover mechanism and mold closing equipment comprising mold turnover mechanism
By adopting a combination of linear drive and transmission gear structures in the mold flip mechanism, the problem of low stability of the existing mold flip mechanism is solved, and stable flip of large artificial stone product molds is achieved, and production efficiency and economic benefits are improved.
Patent Information
- Application Number
- CN202421858585.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing mold flip mechanism has low stability when flipping large artificial stone product molds, which can easily lead to inadequate flip or damage to the mold. The rotating motor has problems such as insufficient steering force, easy failure and high cost.
A mold flip mechanism including a frame, a clamping device and a flip device is adopted. The clamping device consists of a clamping frame, a clamping arm assembly and a clamping drive device. The flip device consists of a linear drive and a transmission gear structure. A large driving force is provided through the linear drive and converted into a steering force through the transmission gear structure to drive the clamping claw flip mold.
The stability of mold flip is improved, the scope of application of the flip device and mold flip mechanism is expanded, and the possibility of mold being damaged during flip is reduced, thereby improving production efficiency and economic benefits.
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Figure CN222891713U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of artificial stone product production, and particularly relates to a mold flipping mechanism and a mold clamping device including the mold flipping mechanism. Background Art
[0002] When forming artificial stone products, processes such as spraying gel coat, drying, mold clamping, casting, and demolding are required. Among them, spraying gel coat means spraying glue on the inner surface of the mold to form a layer of gel coat on the inner surface of the mold. After drying the sprayed mold, the upper mold and the lower mold need to be installed together to form a complete mold, which is called mold clamping.
[0003] When spraying glue and drying the mold, the upper mold and the lower mold are generally placed on a supporting structure and in a posture with the opening facing upward. Therefore, when clamping the mold, the upper mold needs to be flipped over and moved above the lower mold before the upper mold and the lower mold can be installed to form a mold. In the prior art, this process is generally carried out manually. Since the mold clamping process is after the drying process, it is necessary to wait for a period of time for the mold to cool down before manual mold clamping, which is not conducive to improving production efficiency.
[0004] Later, in order to facilitate mold clamping, a flipping mechanism appeared, which includes a clamp, a clamp guide rail, and a 180-degree reciprocating rotation mechanism. When this flipping mechanism operates, the clamp moves along the clamp guide rail, then clamps the mold, and then uses the 180-degree reciprocating rotation mechanism to flip the clamp together with the mold clamped by the clamp. This flipping mechanism can perform mold clamping without waiting for the mold to cool down, which is conducive to improving production efficiency. However, in this flipping mechanism, the 180-degree reciprocating rotation mechanism generally uses a rotary motor, and the rotary motor has disadvantages such as insufficient steering force, easy to malfunction, and high cost. Moreover, the volume and mass of some artificial stone products are relatively large, such as artificial stone bathtubs. Correspondingly, the volume and mass of the molds used to produce these artificial stone products are also relatively large. When flipping these molds, if a rotary motor is still used for mold flipping, situations such as incomplete flipping are likely to occur, and even the mold may be damaged. Summary of the Utility Model
[0005] The main purpose of the present utility model is to propose a mold flipping mechanism, aiming to solve the technical problem of low stability of the flipping mechanism in the prior art.
[0006] To achieve the above-mentioned purpose, the utility model proposes a mold flipping mechanism, including a frame and a clamping device and a flipping device arranged thereon; the clamping device includes a clamping frame, a clamping arm assembly and a clamping drive device, the clamping arm assembly includes at least two clamping arms, the clamping arm is slidably connected to the clamping frame, and a clamping claw is rotatably connected to the clamping arm, the clamping drive device is transmission-connected to the clamping arm assembly, and the clamping drive device is used to drive the two clamping claws to move closer to or away from each other to clamp or release the mold; the flipping device includes a transmission-connected linear drive and a transmission gear structure, the transmission gear structure is transmission-connected to the clamping claw, and the output end of the linear drive can drive the clamping claw to rotate through the transmission gear structure to flip the mold.
[0007] The beneficial effects of the utility model are as follows: the utility model utilizes a linear drive and a transmission gear structure to drive the clamping claw to rotate, thereby driving the mold clamped by the clamping claw to flip. The linear drive can provide a large driving force, and through the transmission gear structure, the driving force in the linear direction is converted into a steering force acting on the clamping claw, which is beneficial to improving the stability of mold flipping, expanding the application range of the flipping device and the mold flipping mechanism, and reducing the possibility of damage to the mold during flipping, thereby improving production efficiency and economic benefits.
[0008] Preferably, the transmission gear structure includes a driving gear and a driven gear that are meshingly connected, and the driving gear and the driven gear are both rotatably connected to the clamping arm. The output end of the linear drive is connected to the driving gear through a transmission rod, and the transmission rod is fixedly connected to the driving gear and extends radially along the driving gear. The output end of the linear drive is rotatably connected to the transmission rod, and its rotation axis is parallel to the rotation axis of the driving gear.
[0009] Preferably, one end of the linear drive away from its output end is rotatably connected to the clamping arm, and its rotation axis is parallel to the rotation axis of the driving gear.
[0010] Preferably, the linear drive comprises a tilt drive cylinder.
[0011] Preferably, one end of the clamping arm is connected to the clamping frame, the other end of the clamping arm is provided with a mounting tube, the clamping claw is provided with a rotating rod, the other end of the rotating rod is provided with a driven gear, the rotating rod is passed through the mounting tube and can rotate in the mounting tube.
[0012] Preferably, the clamping drive device includes two clamping drive cylinders, which are respectively connected to the two clamping arms in a transmission manner. The clamping frame is provided with a clamping arm slide rail, and the clamping arm is clamped on the clamping arm slide rail and can move along the clamping arm slide rail. The lifting seat and the clamping arm can both move in the horizontal direction, and the moving direction of the lifting seat is perpendicular to the moving direction of the clamping arm.
[0013] Preferably, the mold turning mechanism further comprises a lifting device, the lifting device comprises a lifting drive device, and the clamping frame is arranged on the output end of the lifting drive device.
[0014] Preferably, the lifting device further comprises a lifting seat, the lifting drive device is arranged on the lifting seat, a lifting seat slide rail is arranged on the frame, and the lifting seat is clamped on the lifting seat slide rail and can move along the lifting seat slide rail.
[0015] The utility model also discloses a mold closing device, which comprises the mold turning mechanism.
[0016] Preferably, the mold turning mechanism further includes a lifting device, the lifting device includes a lifting drive device, the clamping frame is arranged on the output end of the lifting drive device, and a conveying device for conveying the mold is arranged below the clamping frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0018] Figure 1 This is a structural schematic diagram of the mold turning mechanism in the embodiment of the utility model;
[0019] Figure 2 It is a schematic diagram of the structure of the clamping device and the flipping device in the embodiment of the utility model;
[0020] Figure 3 It is a schematic diagram of the structure of the clamping arm, the flip driving cylinder, the transmission rod and the transmission gear structure in the embodiment of the utility model;
[0021] Figure 4 This is a schematic structural diagram of the clamping arm, the flip driving cylinder, the transmission rod and the transmission gear structure when the transmission rod rotates to another angle in the embodiment of the utility model;
[0022] Figure 5 It is a schematic structural diagram of the mold clamping device in an embodiment of the utility model.
[0023] In the accompanying drawings: 1-frame, 2-clamping device, 21-clamping frame, 211-clamping arm slide rail, 22-clamping arm assembly, 221-clamping arm, 2211-mounting cylinder, 23-clamping drive device, 231-clamping drive cylinder, 24-clamping claw, 241-rotating rod, 3-turning device, 31-linear drive, 311-turning drive cylinder, 32-transmission gear structure, 321-driving gear, 322-driven gear, 33-transmission rod, 4-lifting device, 41-lifting drive device, 411-lifting drive cylinder, 42-lifting seat, 43-lifting seat slide rail, 5-control frame, 51-controller, 10-mold, 101-upper mold, 102-lower mold, 20-conveying device.
[0024] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] It should be noted that if the embodiments of the present invention involve directional indications, such as up, down, left, right, front, back, etc., then the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0027] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0028] like Figures 1 to 5As shown, a mold flipping mechanism includes a frame 1 and a clamping device 2 and a flipping device 3 arranged thereon; the clamping device 2 includes a clamping frame 21, a clamping arm assembly 22 and a clamping drive device 23, the clamping arm assembly 22 includes at least two clamping arms 221, the clamping arms 221 are slidably connected to the clamping frame 21, and the clamping arms 221 are rotatably connected with clamping claws 24, the clamping drive device 23 is transmission-connected to the clamping arm assembly 22, and the clamping drive device 23 is used to drive the two clamping claws 24 to move closer to or away from each other to clamp or release the mold 10; the flipping device 3 includes a transmission-connected linear drive 31 and a transmission gear structure 32, the transmission gear structure 32 is transmission-connected to the clamping claws 24, and the output end of the linear drive 31 can drive the clamping claws 24 to rotate through the transmission gear structure 32 to flip the mold 10.
[0029] The linear drive 31 and the transmission gear structure 32 are used to drive the clamping jaws 24 to rotate, thereby driving the mold 10 clamped by the clamping jaws 24 to flip. The linear drive 31 can provide a large driving force, and the driving force in the linear direction is converted into a steering force acting on the clamping jaws 24 through the transmission gear structure 32, which is conducive to improving the stability of the flipping of the mold 10, expanding the application range of the flipping device 3 and the mold flipping mechanism, and reducing the possibility of damage to the mold 10 during flipping, thereby improving production efficiency and economic benefits.
[0030] The mold 10 referred to in this embodiment includes an upper mold 101 , a lower mold 102 , and a complete mold 10 formed by combining the upper mold 101 and the lower mold 102 .
[0031] In this embodiment, the mold turning mechanism acts on the upper mold 101. In other embodiments, the lower mold 102 can also be used as the mold turning mechanism.
[0032] The mold flipping mechanism in this embodiment can be used in the mold closing process of the upper mold 101 and the lower mold 102, and is also suitable for the mold opening process of separating the upper mold 101 and the lower mold 102.
[0033] In some specific embodiments, reference Figures 2 to 4 The transmission gear structure 32 includes a driving gear 321 and a driven gear 322 that are meshed and connected. The driving gear 321 and the driven gear 322 are both rotatably connected to the clamping arm 221. The output end of the linear drive 31 is connected to the driving gear 321 through a transmission rod 33. The transmission rod 33 is fixedly connected to the driving gear 321 and extends radially along the driving gear 321. The output end of the linear drive 31 is rotatably connected to the transmission rod 33, and its rotation axis is parallel to the rotation axis of the driving gear 321.
[0034] Specifically, the diameter of the driving gear 321 is larger than that of the driven gear 322. The linear driver 31 drives the driving gear 321 to rotate, thereby driving the driven gear 322 to rotate. If the transmission gear structure 32 only includes one gear, since the output end of the linear driver 31 can only perform linear motion, it is impossible to directly drive the gear to rotate 180°. However, through the cooperation of the driving gear 321 and the driven gear 322, the driven gear 322 and the clamping jaw 24 can be rotated 180°, realizing the process of converting the linear driving force into the steering force. Moreover, the output end of the linear driver 31 can realize the 180° rotation of the driven gear 322 and the clamping jaw 24 through a relatively small movement, thereby realizing the flipping of the mold 10, which is beneficial to prolonging the service life of the linear driver 31 and the mold flipping mechanism.
[0035] In some specific embodiments, reference Figure 3 and Figure 4 One end of the linear drive 31 away from its output end is rotatably connected to the clamping arm 221 , and its rotation axis is parallel to the rotation axis of the driving gear 321 .
[0036] Specifically, the linear drive 31 is located on the upper side of the driving gear 321 .
[0037] When the driving gear 321 rotates, the end of the transmission rod 33 away from the driving gear 321, that is, the end rotatably connected to the output end of the linear driver 31, moves along an arc. Therefore, correspondingly, the end of the linear driver 31 away from its output end is rotatably connected to the clamping arm 221, so that when the linear driver 31 drives the driving gear 321 to rotate, the position of its output end can match the moving track of the end of the transmission rod 33 away from the driving gear 321 in real time, making the driving process smooth, which is conducive to improving production efficiency, reducing the failure rate of the linear driver 31 and the mold turning mechanism, and extending the service life.
[0038] In some specific embodiments, reference Figures 1 to 4 The linear drive 31 includes a flip drive cylinder 311.
[0039] In some other embodiments, the linear drive 31 may be a linear drive device such as an oil cylinder or a linear motor.
[0040] In some specific embodiments, reference Figure 2 One end of the clamping arm 221 is connected to the clamping frame 21, and the other end of the clamping arm 221 is provided with a mounting tube 2211. The clamping claw 24 is provided with a rotating rod 241, and the other end of the rotating rod 241 is provided with a driven gear 322. The rotating rod 241 is inserted into the mounting tube 2211 and can rotate in the mounting tube 2211.
[0041] Specifically, the mounting tube 2211 is disposed at the lower end of the clamping arm 221 , the mounting tube 2211 extends in the horizontal direction, and the driving gear 321 is located beside the clamping arm 221 .
[0042] Furthermore, the extension direction of the mounting cylinder 2211 , the extension direction of the rotating rod 241 , the rotation axis of the driven gear 322 , the rotation axis of the driving gear 321 and the rotation axis of the linear drive 31 are all consistent with the extension direction of the clamping arm slide rail 211 .
[0043] In some specific embodiments, reference Figure 2 The clamping drive device 23 includes two clamping drive cylinders 231, which are respectively connected to the two clamping arms 221. The clamping frame 21 is provided with a clamping arm slide rail 211, and the clamping arm 221 is clamped on the clamping arm slide rail 211 and can move along the clamping arm slide rail 211.
[0044] Specifically, the piston rod of the clamping drive cylinder 231 extends in the direction of the clamping arm slide rail 211. When clamping the mold 10, the piston rod of the clamping cylinder is retracted, and the two clamping jaws 24 are close to each other to clamp the mold 10; when releasing the mold 10, the piston rod of the clamping cylinder is extended, and the two clamping jaws 24 are away from each other to release the mold 10.
[0045] In some specific embodiments, reference Figure 1 The mold turning mechanism further includes a lifting device 4 , the lifting device 4 includes a lifting drive device 41 , and the clamping frame 21 is arranged on the output end of the lifting drive device 41 .
[0046] Specifically, the lifting drive device 41 includes a lifting drive cylinder 411 , a piston rod of which faces downward, and the clamping frame 21 is fixedly disposed on the piston rod of the lifting drive cylinder 411 .
[0047] During operation, the lifting drive cylinder 411 drives the clamping frame 21 to descend and approach the mold 10 below, and then the clamping device 2 clamps the mold 10, and the lifting drive cylinder 411 drives the clamping part to rise to make room for flipping the mold 10, and finally the flipping device 3 flips the mold 10.
[0048] In some other embodiments, the lifting drive device 41 may be a drive device such as an oil cylinder, as long as it can drive the clamping frame 21 to rise and fall.
[0049] In some specific embodiments, reference Figure 1The lifting device 4 also includes a lifting seat 42, a lifting drive device 41 is arranged on the lifting seat 42, a lifting seat slide rail 43 is provided on the frame 1, the lifting seat 42 is clamped on the lifting seat slide rail 43 and can move along the lifting seat slide rail 43, the lifting seat 42 and the clamping arm 221 can both move in the horizontal direction, and the moving direction of the lifting seat 42 is perpendicular to the moving direction of the clamping arm 221.
[0050] Specifically, the clamping arm slide rail 211 and the lifting seat slide rail 43 both extend in the horizontal direction, but the extension direction of the clamping arm slide rail 211 is perpendicular to the extension direction of the lifting seat slide rail 43, so that the clamping frame 21 can be moved up and down, left and right, and front and back. During the production process, the position of the clamping frame 21 can be adjusted according to actual needs, which is conducive to improving production efficiency and expanding the application range of the mold flipping mechanism.
[0051] In some specific embodiments, reference Figure 1 A control frame 5 is also provided on the frame 1 , and a controller 51 is provided on the control frame 5 . The lifting drive cylinder 411 , the clamping drive cylinder 231 and the flipping drive cylinder 311 are all communicatively connected with the controller 51 .
[0052] This embodiment also discloses a mold clamping device, referring to Figure 5 , including the above-mentioned mold turning mechanism.
[0053] In some specific embodiments, reference Figure 5 The mold turning mechanism also includes a lifting device 4, which includes a lifting drive device 41. The clamping frame 21 is arranged on the output end of the lifting drive device 41, and a conveying device 20 for conveying the mold 10 is arranged below the clamping frame 21.
[0054] During operation, the conveying device 20 first conveys the upper mold 101 to the bottom of the clamping frame 21, and then the lifting device 4 drives the clamping frame 21 to descend, the clamping device 2 clamps the upper mold 101, and then the lifting device 4 drives the clamping frame 21 to rise, and the flipping device 3 flips the upper mold 101. During the process of clamping and flipping the upper mold 101, the conveying device 20 conveys the lower mold 102 to the top of the upper mold 101. After the upper mold 101 is flipped, the lifting device 4 lowers the upper mold 101 and places it on the lower mold 102, and the staff installs and connects the upper mold 101 and the lower mold 102.
[0055] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A mold turning mechanism, characterized in that: It comprises a frame (1) and a clamping device (2) and a turning device (3) arranged thereon; The clamping device (2) comprises a clamping frame (21), a clamping arm assembly (22) and a clamping drive device (23); the clamping arm assembly (22) comprises at least two clamping arms (221); the clamping arms (221) are slidably connected to the clamping frame (21); a clamping claw (24) is rotatably connected to the clamping arm (221); the clamping drive device (23) is transmission-connected to the clamping arm assembly (22); the clamping drive device (23) is used to drive the two clamping claws (24) to move closer to or farther from each other, so as to clamp or release the mold (10); The flipping device (3) comprises a linear drive (31) and a transmission gear structure (32) which are transmission-connected, wherein the transmission gear structure (32) is transmission-connected to the clamp (24), and the output end of the linear drive (31) can drive the clamp (24) to rotate via the transmission gear structure (32) so as to flip the mold (10).
2. The mold turning mechanism according to claim 1, characterized in that: The transmission gear structure (32) comprises a driving gear (321) and a driven gear (322) which are meshed and connected. The driving gear (321) and the driven gear (322) are both rotatably connected to the clamping arm (221). The output end of the linear drive (31) is connected to the driving gear (321) via a transmission rod (33). The transmission rod (33) is fixedly connected to the driving gear (321) and extends in the radial direction of the driving gear (321). The output end of the linear drive (31) is rotatably connected to the transmission rod (33), and its rotation axis is parallel to the rotation axis of the driving gear (321).
3. The mold turning mechanism according to claim 2, characterized in that: One end of the linear drive (31) away from its output end is rotatably connected to the clamping arm (221), and its rotation axis is parallel to the rotation axis of the driving gear (321).
4. The mold turning mechanism according to claim 1, 2 or 3, characterized in that: The linear drive (31) comprises a tilting drive cylinder (311).
5. The mold turning mechanism according to claim 2, characterized in that: One end of the clamping arm (221) is connected to the clamping frame (21), the other end of the clamping arm (221) is provided with a mounting tube (2211), the clamping claw (24) is provided with a rotating rod (241), the other end of the rotating rod (241) is provided with the driven gear (322), and the rotating rod (241) is inserted into the mounting tube (2211) and can rotate in the mounting tube (2211).
6. The mold turning mechanism according to claim 1, characterized in that: The clamping drive device (23) comprises two clamping drive cylinders (231), the two clamping drive cylinders (231) are respectively connected to the two clamping arms (221) in a transmission manner, the clamping frame (21) is provided with a clamping arm slide rail (211), and the clamping arm (221) is clamped on the clamping arm slide rail (211) and can move along the clamping arm slide rail (211).
7. The mold turning mechanism according to claim 1, characterized in that: It also comprises a lifting device (4), wherein the lifting device (4) comprises a lifting drive device (41), and the clamping frame (21) is arranged on the output end of the lifting drive device (41).
8. The mold turning mechanism according to claim 7, characterized in that: The lifting device (4) also includes a lifting seat (42), the lifting drive device (41) is arranged on the lifting seat (42), the frame (1) is provided with a lifting seat slide rail (43), the lifting seat (42) is clamped on the lifting seat slide rail (43) and can move along the lifting seat slide rail (43), the lifting seat (42) and the clamping arm (221) can both move in a horizontal direction, and the moving direction of the lifting seat (42) is perpendicular to the moving direction of the clamping arm (221).
9. A mold clamping device, characterized in that: It comprises the mold turning mechanism as described in any one of claims 1 to 8.
10. The mold clamping device according to claim 9, characterized in that: The mold turning mechanism further comprises a lifting device (4), the lifting device (4) comprises a lifting drive device (41), the clamping frame (21) is arranged on the output end of the lifting drive device (41), and a conveying device (20) for conveying the mold (10) is arranged below the clamping frame (21).