Special bucket elevator tail shell for light complex materials
By applying wear-resistant plates on the feed port housing of the bucket elevator and installing a flow-gun nozzle assembly, the problem of difficulty in conveying light and complex materials is solved, and the stable inflow of materials and the service life of the elevator is achieved.
Patent Information
- Application Number
- CN202421797384.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-07-26
AI Technical Summary
Existing bucket elevators are difficult to effectively convey lightweight and complex materials, and there are problems such as difficulty in feeding and unloading and low conveying efficiency.
A special bucket elevator machine tail case for lightweight and complex materials is designed. The wear-resistant plate is applied to the bottom wall of the feed channel of the feed port housing, and a flow-gass nozzle assembly is installed on the outer wall of the bottom plate of the feed port housing to assist the material flow into the hopper. At the same time, the feed port inspection door and the slag cleaning door are provided for easy cleaning.
It effectively prevents material from wear on the inner wall of the inlet shell and improves service life; the smooth flow of material through the flow sprinkler nozzle assembly is ensured, and the stability and working reliability of incoming materials are improved.
Smart Images

Figure CN222892630U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of elevators, in particular to a tail shell of a bucket elevator specially used for light and complex materials. Background Art
[0002] At present, there are three main ways to dispose of urban waste: sanitary landfill, incineration and composting. Among them, incineration has gradually become the mainstream way of harmless waste treatment. Waste incineration technology is in its infancy in my country. Industrial kilns are used to co-dispose of RDF materials. RDF materials are light and complex materials. From the perspective of processing volume and application prospects, waste incineration power generation and cement kilns are currently the two largest and most concentrated areas for co-disposal of RDF materials. In these two fields, the transportation of light and complex materials is mainly carried out by conveying equipment such as grab buckets, large-angle belt conveyors, and tubular belt conveyors. However, belt conveyors have the disadvantages of large space occupation and inflexible process layout, and grab buckets have the disadvantages of low conveying efficiency and intermittent operation. Considering the factors of land occupation, civil engineering, safety, efficiency, continuity, energy saving, and economy, the wire belt bucket elevator is one of the more ideal conveying equipment.
[0003] However, the materials that traditional bucket elevators can transport are mostly dry powder granular materials or small granular materials, and the bulk density of the materials is generally above 0.5t / m3. Due to the complex material properties, harsh working environment, and difficulty in feeding and unloading of light and complex materials, ordinary bucket elevators are difficult to meet the above transportation requirements. Utility Model Content
[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a tail casing of a bucket elevator specially used for light and complex materials, so as to enable the light and complex materials to smoothly enter the bucket of the bucket elevator.
[0005] The utility model is realized by the following technical solutions:
[0006] A tail shell of a bucket elevator specially designed for lightweight and complex materials, comprising a tail shell, a feed port shell being arranged on the front side of the tail shell, a feed channel being formed inside the feed port shell, the feed channel being connected to a feed opening on one side of the tail shell, a wear-resistant plate being attached to the bottom wall of the feed channel of the feed port shell, at least one group of flow-aiding nozzle assemblies being arranged on the outer wall of the bottom plate of the feed port shell, each group of flow-aiding nozzle assemblies comprising a nozzle mounting base and at least one nozzle, the nozzle mounting base being fixed on the outer wall of the bottom plate of the feed port shell, the nozzle mounting base being a hollow part with a cavity arranged therein, an air port being opened at a position of the bottom plate of the feed port shell corresponding to the nozzle mounting base, a avoidance port being opened at a position corresponding to the air port, a mesh plate being arranged at a position of the nozzle mounting base corresponding to the air port, the nozzle being mounted on a side of the nozzle mounting base away from the bottom plate of the feed port shell, and the nozzle being connected to an external air source through an air pipe.
[0007] As a preferred solution of the tail shell of the bucket elevator, feed port inspection doors that can be opened or closed are respectively provided on the left and right sides of the feed port shell.
[0008] As a preferred solution of the tail casing of the bucket elevator, slag cleaning doors that can be opened or closed are respectively provided at the front and rear sides of the tail casing near the bottom.
[0009] As a preferred embodiment of the tail casing of the above-mentioned bucket elevator, the slag cleaning door includes a slag cleaning door body, and the slag cleaning door body is provided with a circle of sealing strip on the side facing the tail casing, and the slag cleaning door body and the tail casing are pressed and locked by two sets of upper and lower eccentric pressure rod assemblies. Each set of eccentric pressure rod assemblies includes a pressure rod and two rings. The tail casing is provided with a slag cleaning opening at a position corresponding to the slag cleaning door body. The two rings are respectively fixed on the left and right sides of the slag cleaning opening of the tail casing, and the left and right ends of the pressure rod respectively pass through the sleeve holes of the left and right rings. At least one eccentric convex ring is provided in the middle section of the pressure rod, and a pad is provided on the outer side of the slag cleaning door body at a position corresponding to the pressure rod. By rotating the pressure rod, the raised portion of the eccentric convex ring on the pressure rod is pressed against the pad on the outer side of the slag cleaning door body, thereby realizing the pressing and locking of the slag cleaning door body and the tail casing.
[0010] As a preferred solution of the above bucket elevator tail casing, a pressure rod handle is provided in the middle section of the pressure rod.
[0011] As a preferred solution of the above bucket elevator tail casing, two door handles are provided on the outer side of the slag cleaning door body.
[0012] As a preferred solution of the above bucket elevator tail casing, the wear-resistant plate is an ultra-high molecular weight polyethylene plate.
[0013] As a preferred solution for the tail shell of the bucket elevator, three groups of flow-aiding nozzle assemblies are provided on the outer wall of the bottom plate of the feed port shell, and each group of flow-aiding nozzle assemblies includes a nozzle mounting base and three nozzles mounted on the nozzle mounting base.
[0014] As a preferred solution for the tail shell of the above-mentioned bucket elevator, the bottom plate of the feed port shell is an inclined bottom plate, and three groups of flow-aiding nozzle assemblies are arranged in sequence along the inclined surface of the inclined bottom plate, and the three nozzles of each group of flow-aiding nozzle assemblies are arranged in sequence in the front and rear directions of the nozzle mounting base.
[0015] Compared with the prior art, the utility model has the following advantages:
[0016] The utility model provides a tail shell of a bucket elevator specially used for light and complex materials, which effectively prevents the material from wearing the inner wall of the feed port shell by covering the bottom wall of the feed channel of the feed port shell with a wear-resistant plate, thereby improving the service life of the feed port shell; at the same time, the utility model is provided with at least one group of flow-aiding nozzle assemblies on the outer wall of the bottom plate of the feed port shell, and gas is introduced into the feed channel of the feed port shell through the flow-aiding nozzle assemblies to assist the material to flow smoothly into the bucket elevator hopper, thereby ensuring the incoming material stability of the bucket elevator. In addition, feed port inspection doors are respectively provided on the left and right sides of the feed port shell, which can be conveniently opened to clear the accumulated material inside the feed port shell. Slag cleaning doors are respectively provided on the front and rear sides of the tail shell, which facilitates the timely removal of accumulated material at the bottom of the tail shell. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is the front view of the utility model.
[0018] Figure 2 It is a right view of the utility model.
[0019] Figure 3 yes Figure 2 Enlarged view of point A.
[0020] Figure 4 It is a front view of the slag cleaning door of the utility model.
[0021] Figure 5 It is a right side view of the slag cleaning door of the utility model.
[0022] Numbers in the figure: 1 tail casing; 2 feed port casing; 3 wear-resistant plate; 4 nozzle mounting base; 5 nozzle; 6 avoidance; 7 mesh plate; 8 feed port casing bottom plate; 9 feed port inspection door; 10 slag cleaning door; 11 slag cleaning door body; 12 eccentric pressure rod assembly; 13 pressure rod; 14 collar; 15 eccentric convex ring; 16 pad; 17 raised part; 18 pressure rod handle; 19 door handle. DETAILED DESCRIPTION
[0023] The following is a detailed description of an embodiment of the utility model. This embodiment is implemented on the premise of the technical solution of the utility model, and a detailed implementation method and a specific operation process are given, but the protection scope of the utility model is not limited to the following embodiment.
[0024] See also Figures 1 to 5The present embodiment discloses a tail shell of a bucket elevator for lightweight and complex materials, including a tail shell 1, a feed port shell 2 is provided on the front side of the tail shell 1, a feed channel is formed inside the feed port shell 2, the feed channel is connected to the feed opening on one side of the tail shell 1, and a wear-resistant plate 3 is attached to the bottom wall of the feed channel of the feed port shell 2, and the wear-resistant plate 3 is an ultra-high molecular weight polyethylene plate. At least one group of flow-aiding nozzle assemblies is arranged on the outer wall of the bottom plate 8 of the feed port shell, and each group of flow-aiding nozzle assemblies includes a nozzle mounting base 4 and at least one nozzle 5. The nozzle mounting base 4 is fixed on the outer wall of the bottom plate 8 of the feed port shell, and the nozzle mounting base 4 is a hollow part with a cavity arranged therein. The bottom plate 8 of the feed port shell has an air port at a position corresponding to the nozzle mounting base 4, and the wear-resistant plate 3 has an avoidance port 6 at a position corresponding to the air port. The nozzle mounting base 4 has a mesh plate 7 at a position corresponding to the air port, and the mesh plate 7 and the nozzle mounting base 4, and the mesh plate 7 and the feed port shell 2 can be fixed together by welding. The nozzle 5 is installed on the side of the nozzle mounting base 4 away from the bottom plate 8 of the feed port shell, and a threaded mounting hole can be opened on the nozzle mounting base 4. The threaded mounting head of the nozzle 5 is installed on the nozzle mounting base 4 by threaded connection with the threaded mounting hole, and the nozzle 5 is connected to an external air source through an air pipe.
[0025] In this embodiment, three groups of flow-aiding nozzle assemblies are arranged on the outer wall of the bottom plate 8 of the feed inlet housing, and each group of flow-aiding nozzle assemblies includes a nozzle mounting base 4 and three nozzles 5 mounted on the nozzle mounting base 4. The bottom plate 8 of the feed inlet housing is an inclined bottom plate, and the three groups of flow-aiding nozzle assemblies are arranged in sequence along the inclined surface of the inclined bottom plate, and the three nozzles 5 of each group of flow-aiding nozzle assemblies are arranged in sequence in the front-rear direction of the nozzle mounting base 4.
[0026] The left and right sides of the feed port housing 2 are respectively provided with feed port inspection doors 9 that can be opened or closed. The feed port inspection door 9 can adopt a hinged door of a common structure. During the feeding process, due to the high adhesion of light and complex materials, feeding difficulties may occur. The feed port inspection door 9 can be easily opened to clear the materials.
[0027] Slag cleaning doors 10 that can be opened or closed are respectively provided near the bottom on the front and rear sides of the tail casing 1, so that the slag cleaning doors 10 can be opened conveniently to clean out the accumulated materials at the bottom of the tail casing 1 in time. The slag cleaning door 10 includes a slag cleaning door body 11, which is provided with a circle of sealing strip on the side facing the tail shell body 1, and the slag cleaning door body 11 and the tail shell body 1 are pressed and locked by two sets of upper and lower eccentric pressure rod assemblies 12. Each set of eccentric pressure rod assemblies 12 includes a pressure rod 13 and two sleeve rings 14. The tail shell body 1 is provided with a slag cleaning opening at a position corresponding to the slag cleaning door body 11. The two sleeve rings 14 are respectively fixed on the left and right sides of the slag cleaning opening of the tail shell body 1, and the left and right ends of the pressure rod 13 pass through the sleeve holes of the left and right sleeve rings 14 respectively. At least one eccentric convex ring 15 is provided in the middle section of the pressure rod 13. A pad 16 is provided on the outer side of the slag cleaning door body 11 at a position corresponding to the pressure rod 13. By rotating the pressure rod 13, the convex portion 17 of the eccentric convex ring 15 on the pressure rod 13 is pressed against the pad 16 on the outer side of the slag cleaning door body 11, so as to realize the pressing and locking of the slag cleaning door body 11 and the tail shell body 1. A pressure rod handle 18 is provided in the middle of the pressure rod 13 to facilitate the rotation of the pressure rod 13. Two door handles 19 are provided on the outside of the slag cleaning door body 11 to facilitate the installation and removal of the slag cleaning door body 11. In this embodiment, three eccentric convex rings 15 are provided in the middle of the pressure rod 13 to achieve multi-point compression of a single pressure rod 13 and the slag cleaning door body 11, thereby ensuring the compression effect of the slag cleaning door body 11.
[0028] When it is necessary to open the slag cleaning door 10, the pressure rod handle 18 is held and the pressure rod 13 is moved, so that the two ends of the pressure rod 13 rotate in the sleeve holes of the two rings 14, and the raised portion 17 of the eccentric convex ring 15 on the pressure rod 13 gradually moves away from the pad 16 on the outer side of the slag cleaning door body 11. When the raised portion 17 of the eccentric convex ring 15 on the pressure rod 13 is completely separated from the pad 16, there is a gap between the eccentric convex ring 15 on the pressure rod 13 and the pad 16. Move the pressure rod 13 in the left and right directions and remove the pressure rod 13 from the two rings 14. At this time, the slag cleaning door body 11 can be removed, and the cleaning and maintenance operations inside the tail shell 1 can be carried out.
[0029] When the cleaning and maintenance operations inside the tail shell 1 are completed and the slag cleaning door 10 needs to be closed, the slag cleaning door body 11 is first fitted on the tail shell 1 and covers the slag cleaning opening, and then the two pressure rods 13 are respectively installed on the corresponding two rings 14, and the pressure rod 13 is rotated in the opposite direction, so that the raised portion 17 of the eccentric convex ring 15 on the pressure rod 13 gradually fits with the pad 16 on the outside of the slag cleaning door body 11. Until it is fully fitted, the raised portion 17 of the eccentric convex ring 15 is pressed tightly against the pad 16 on the outside of the slag cleaning door body 11, so that the slag cleaning door body 11 and the tail shell 1 can be pressed and locked, and the sealing strip inside the slag cleaning door body 11 is sealed to the outer wall of the tail shell 1 to achieve the sealing of the slag cleaning opening on the tail shell 1.
[0030] The embodiment provides a tail shell 1 of a bucket elevator for light and complex materials, which is covered with a wear-resistant plate 3 on the bottom wall of the feed channel of the feed port shell 2. The wear-resistant plate 3 is made of ultra-high molecular weight polyethylene plate, and its surface is smooth and flat, and has the characteristics of wear resistance, impact resistance, and corrosion resistance. On the one hand, it is conducive to guiding materials, and on the other hand, it can also prevent the materials from wearing the inner wall of the feed port shell 2, thereby improving the service life of the bucket elevator. At the same time, in view of the poor fluidity of light and complex materials, the utility model is provided with at least one group of flow-aiding nozzle assemblies on the outer wall of the feed port shell bottom plate 8, and gas is introduced into the feed channel of the feed port shell 2 through the flow-aiding nozzle assembly, so that the light and complex materials in the feed channel are always in an activated state, and the auxiliary materials flow smoothly into the bucket of the bucket elevator, thereby ensuring the stability of the incoming materials of the bucket elevator and improving the reliability of the bucket elevator. The embodiment has the advantages of small footprint, flexible process layout, stable and continuous operation, and low failure rate.
[0031] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A tail housing of a bucket elevator for light and complex materials, comprising a tail housing, a feed port housing provided on the front side of the tail housing, a feed channel formed inside the feed port housing, the feed channel being connected to a feed opening on one side of the tail housing, characterized in that: The bottom wall of the feed channel of the feed port shell is covered with a wear-resistant plate, and at least one group of flow-aiding nozzle assemblies is arranged on the outer wall of the bottom plate of the feed port shell, each group of flow-aiding nozzle assemblies includes a nozzle mounting base and at least one nozzle, the nozzle mounting base is fixed on the outer wall of the bottom plate of the feed port shell, the nozzle mounting base is a hollow part with a cavity arranged therein, an air port is opened at a position of the bottom plate of the feed port shell corresponding to the nozzle mounting base, the wear-resistant plate is opened at a position corresponding to the air port, a mesh plate is provided at a position of the nozzle mounting base corresponding to the air port, the nozzle is installed on a side of the nozzle mounting base away from the bottom plate of the feed port shell, and the nozzle is connected to an external air source through an air pipe.
2. The tail housing of a bucket elevator for light and complex materials as claimed in claim 1, characterized in that: The left and right sides of the feed port shell are respectively provided with feed port inspection doors which can be opened or closed.
3. The tail casing of a bucket elevator for light and complex materials as claimed in claim 1 or 2, characterized in that: Slag cleaning doors that can be opened or closed are respectively provided near the bottom on the front and rear sides of the tail shell.
4. The tail housing of a bucket elevator for light and complex materials as claimed in claim 3, characterized in that: The slag cleaning door comprises a slag cleaning door body, which is provided with a circle of sealing strip on the side of the slag cleaning door body facing the tail shell body, and the slag cleaning door body and the tail shell body are pressed and locked by upper and lower two groups of eccentric pressure rod assemblies, each group of eccentric pressure rod assemblies comprises a pressure rod and two rings, and the tail shell body is provided with a slag cleaning opening at a position corresponding to the slag cleaning door body, and the two rings are respectively fixed on the left and right sides of the slag cleaning opening of the tail shell body, and the left and right ends of the pressure rod respectively pass through the sleeve holes of the left and right rings, and at least one eccentric convex ring is provided in the middle section of the pressure rod, and a pad is provided on the outer side of the slag cleaning door body at a position corresponding to the pressure rod, and the pressure rod is rotated so that the raised portion of the eccentric convex ring on the pressure rod is pressed against the pad on the outer side of the slag cleaning door body, so as to realize the pressing and locking of the slag cleaning door body and the tail shell body.
5. The tail housing of a bucket elevator for light and complex materials as claimed in claim 4, characterized in that: A pressure rod handle is provided in the middle section of the pressure rod.
6. The tail casing of a bucket elevator for light and complex materials as claimed in claim 4, characterized in that: Two door handles are arranged on the outer side of the slag cleaning door body.
7. The tail housing of a bucket elevator for light and complex materials as claimed in claim 1, characterized in that: The wear-resistant plate is an ultra-high molecular weight polyethylene plate.
8. The tail housing of a bucket elevator for light and complex materials as claimed in claim 1, characterized in that: Three groups of flow-aiding nozzle assemblies are arranged on the outer wall of the bottom plate of the feed port shell, and each group of flow-aiding nozzle assemblies includes a nozzle mounting base and three nozzles mounted on the nozzle mounting base.
9. The tail casing of a bucket elevator for light and complex materials as claimed in claim 8, characterized in that: The bottom plate of the feed port shell is an inclined bottom plate, and three groups of flow-aiding nozzle assemblies are arranged in sequence along the inclined surface of the inclined bottom plate. The three nozzles of each group of flow-aiding nozzle assemblies are arranged in sequence in the front-to-back direction of the nozzle mounting base.