Filter element cutting and winding device

Abstract

The utility model discloses a filter element cutting and winding device, and belongs to the technical field of filter element production. The device mainly comprises a box body; the bracket is mounted on one side of the box body; the discharging mechanism is mounted on one side of the upper end of the bracket; the winding mechanism is installed at the position, away from the discharging mechanism, of the upper end of the box body, and the winding mechanism comprises protection plates which are installed on the two sides of the upper end of the box body; the cutting unit is mounted at the position, far away from the discharging mechanism, between the protection plates; the guide rail is fixedly mounted between the protective plates; the sliding block is arranged on the guide rail in a sliding manner; the first blade is mounted on the sliding block; the fourth air cylinder is installed at one end of the sliding block. According to the filter element cutting and winding device, by arranging the cutting unit, winding and cutting are combined together, and the effects that two independent working procedures are simplified into one working procedure, the complexity and cost of the production process are reduced, and the production efficiency is further improved are achieved.

Description

Technical Field

[0001] The present application relates to the technical field of filter element production, and in particular to a filter element cutting and winding device. Background Art

[0002] As a key component in filtering equipment, the production process of filter element directly affects the performance and service life of the product. Generally speaking, the production process of filter element includes multiple links such as raw material preparation, cutting, molding, winding, packaging, etc. Among these links, cutting and winding are two crucial steps. They not only determine the geometric size and shape of the filter element, but also directly affect the filtering effect and structural strength of the filter element.

[0003] As one of the key equipment in the filter element production process, the performance and stability of the filter element cutting and winding device directly affect the operating efficiency and product quality of the entire production line.

[0004] However, there are only small-flow filter element winding machines on the market, and traditional filter element cutting and winding are often two independent processes that require different equipment to be used respectively, which not only increases the complexity and cost of the production process, but also reduces production efficiency.

[0005] Therefore, it is necessary to provide a filter element cutting and winding device to solve the above problems.

[0006] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention

[0007] Based on the above-mentioned problems existing in the prior art, the problem to be solved by the present application is: to provide a filter element cutting and winding device, which solves the problem that traditional filter element cutting and winding are often two independent processes that require the use of different equipment respectively, thereby increasing the complexity and cost of the production process and reducing production efficiency.

[0008] The technical solution adopted by the present application to solve the technical problem is: a filter element cutting and winding device, comprising:

[0009] Box;

[0010] A bracket, which is mounted on one side of the box;

[0011] A material discharge mechanism, which is mounted on one side of the upper end of the bracket and is suitable for discharging the raw materials of the filter element;

[0012] A winding mechanism is installed at a position on the upper end of the box body away from the unwinding mechanism. The winding mechanism is suitable for winding and cutting the raw material. The winding mechanism includes:

[0013] Guard plates, which are mounted on both sides of the upper end of the box;

[0014] A cutting unit, which is installed between the guard plates and at a position away from the discharge mechanism;

[0015] A guide rail fixedly mounted between the guard plates;

[0016] A slider, which is slidably arranged on the guide rail;

[0017] a first blade, the first blade being mounted on the slider;

[0018] A fourth cylinder is mounted on one end of the slider.

[0019] Furthermore, the discharge mechanism includes a plurality of discharge rollers rotatably arranged on the bracket, a plurality of slideways are fixedly provided on the upper end of the bracket, a plurality of support platforms are slidably arranged on the slideways, and a plurality of transition rollers are rotatably arranged between the support platforms.

[0020] Furthermore, the winding mechanism includes a connecting plate fixedly provided on one side of the guard plate, a motor fixedly provided on the upper end of the connecting plate, and a pulley fixedly provided on the output end of the motor;

[0021] A rotating shaft is rotatably arranged on one side of the guard plate, a transmission wheel is fixedly arranged on the rotating shaft, and a belt is arranged for transmission between the transmission wheel and the belt pulley.

[0022] Furthermore, a positioning assembly is fixedly provided at one end of the box body, and the positioning assembly includes a first fixing plate fixedly provided at one end of the box body, a connecting rod is fixedly installed at the upper end of the first fixing plate, a connecting block is rotatably provided on the connecting rod, a protruding end is fixedly provided at the lower end of the connecting block, and the protruding end is inclined, and a first cylinder is fixedly provided at the lower end of the first fixing plate;

[0023] The output end of the first cylinder is hinged to the protruding end, a positioning head is rotatably provided on the upper end of the connecting block, and an inflatable shaft is fixedly provided on the positioning head.

[0024] Further, a welding assembly is fixedly provided on the upper end of the guard plate, and the welding assembly includes a crossbeam fixedly provided on the upper end of the guard plate, a plurality of first fixing blocks are fixedly provided on the crossbeam, a stabilizing plate is fixedly connected to the first fixing block, a plurality of guide rods are slidably provided on the stabilizing plate, and a card slot is fixedly connected to the output end of the guide rod through the stabilizing plate;

[0025] A second cylinder is fixedly disposed on the upper end of the stabilizing plate, and an output end of the second cylinder is fixedly connected to the card slot.

[0026] Furthermore, a clamping unit is fixedly arranged between the guard plates, and the clamping unit includes a third cylinder fixedly arranged on the upper end of the guard plates, a sliding block is fixedly arranged on the output end of the third cylinder, a sliding groove is opened inside the guard plates, the sliding block is slidably arranged on the sliding groove, a clamping roller is rotatably arranged between the sliding blocks, and a fixed roller is rotatably arranged at the lower end of the clamping roller.

[0027] The beneficial effect of the present application is that a filter element cutting and winding device provided by the present application combines winding and cutting together by setting up a cutting unit, thereby simplifying two independent processes into one process, reducing the complexity and cost of the production process, and increasing production efficiency.

[0028] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.

[0030] In the attached picture:

[0031] Figure 1 This is an overall schematic diagram of a filter element cutting and winding device in the present application;

[0032] Figure 2 for Figure 1 Schematic diagram of the winding mechanism;

[0033] Figure 3 for Figure 2 Schematic diagram of the positioning component;

[0034] Figure 4 for Figure 2 Schematic diagram of welding components;

[0035] Figure 5 for Figure 2 Schematic diagram of the middle compression unit;

[0036] Figure 6 is a schematic diagram of a cutting unit;

[0037] Figure 7 for Figure 6 Schematic diagram of middle A;

[0038] Among them, the reference numerals in the figure are:

[0039] 1. Box body; 2. Unloading mechanism; 3. Winding mechanism; 21. Unloading roller; 22. Transition roller; 30. Bracket; 31. First fixed plate; 33. Welding assembly; 34. Connecting plate; 35. Motor; 36. Transmission wheel; 37. Inflatable shaft; 38. Connecting block; 39. First cylinder; 301. Guard plate; 302. Crossbeam; 303. First fixed block; 304. Stabilizing plate; 305. Guide rod; 307. Second cylinder; 308. Slot; 310. Cutting unit; 311. Guide rail; 313. Second fixed plate; 314. First blade; 315. Second fixed block; 316. Sliding block; 317. Pressing unit; 318. Third cylinder; 319. Pressing roller; 321. Sliding block; 320. Fixed roller. DETAILED DESCRIPTION

[0040] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0041] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0042] like Figure 1 As shown, the present application provides a filter element cutting and winding device, comprising a box body 1, and a bracket 30 fixedly arranged on one side of the box body 1, and a discharge mechanism 2 is fixedly arranged on the upper end of the bracket 30, and the discharge mechanism 2 is suitable for discharging filter element raw materials (hereinafter referred to as raw materials);

[0043] The material discharging mechanism 2 includes a plurality of material discharging rollers 21 rotatably arranged on the upper end of the bracket 30 away from the side of the box body 1, and the material discharging rollers 21 are suitable for placing the raw materials. At the same time, a plurality of slideways (not marked in the figure) are fixedly opened at the upper end of the bracket 30 near the box body 1, and a plurality of support tables (not marked in the figure) are slidably arranged on the slideways, and a plurality of transition rollers 22 are rotatably arranged between the plurality of support tables, and the transition rollers 22 are suitable for transition tensioning the raw materials. At the same time, the transition rollers 22 slide on the slideways using the support tables so as to adjust the tension of the raw materials to different degrees. It should be noted that a cylinder can be arranged at the upper end of the bracket 30, and the output end of the cylinder is connected to the support table, so that the support table can be driven to move on the slideways through the cylinder;

[0044] like Figure 1-Figure 5As shown, a winding mechanism 3 is fixedly arranged at the upper end of the box body 1, and the winding mechanism 3 is suitable for winding the raw materials;

[0045] The winding mechanism 3 includes a guard plate 301 fixedly arranged on both sides of the upper end of the box body 1, a connecting plate 34 is fixedly arranged on one side of the guard plate 301, a motor 35 is fixedly arranged on the upper end of the connecting plate 34, and a pulley (not shown in the figure) is fixedly arranged on the output end of the motor 35, and the pulley can be driven to rotate by the motor 35;

[0046] At the same time, a rotating shaft (not shown in the figure) is rotatably arranged on one side of the guard plate 301, and a transmission wheel 36 is fixedly arranged on the rotating shaft. A belt is arranged between the transmission wheel 36 and the belt pulley, so that the rotating shaft can be driven to rotate on the guard plate 301 through the motor 35;

[0047] At the same time, a positioning assembly is fixedly arranged at one end of the box body 1 away from the connecting plate 34, and the positioning assembly includes a first fixing plate 31 fixedly arranged at one end of the box body 1 away from the connecting plate 34, a connecting rod is fixedly installed at the upper end of the first fixing plate 31, and a connecting block 38 is rotatably arranged on the connecting rod, so that the connecting block 38 can rotate around the connecting rod;

[0048] The lower end of the connecting block 38 is fixedly provided with a protruding end (not shown in the figure), and the protruding end is arranged obliquely. At the same time, a first cylinder 39 is fixedly provided at the lower end of the first fixing plate 31. The output end of the first cylinder 39 is hinged to the protruding end of the connecting block 38, so that the first cylinder 39 drives the protruding end to move, and can drive the connecting block 38 to rotate around the connecting rod.

[0049] A positioning head (not shown in the figure) is rotatably provided at the upper end of the connecting block 38, and an air shaft 37 is fixedly provided between the positioning head and the rotating shaft, and the air shaft 37 can be driven to rotate by the rotating shaft, and a raw material inner keel (not shown in the figure) can be sleeved on the air shaft 37, and the raw material inner keel is suitable for winding the raw material;

[0050] It should be noted that after the inner keel of the raw material is sleeved on the air shaft 37, the air shaft 37 is used to expand and fix it, and at the same time, the rotating shaft can drive the air shaft 37 to rotate through the motor 35, thereby achieving a winding effect;

[0051] A pressing unit 317 is fixedly arranged between the guard plates 301 and near the unloading mechanism 2. The pressing unit 317 is suitable for pressing the raw materials discharged by the unloading mechanism 2 to prevent the raw materials from shrinking during the cutting and winding process.

[0052] The pressing unit 317 includes a third cylinder 318 fixedly arranged on the upper ends of the guard plates 301 on both sides, a sliding block 321 is fixedly arranged at the output end of the third cylinder 318, and a slide groove (not shown in the figure) is opened inside the guard plate 301, the sliding block 321 is slidably arranged on the slide groove, and a pressing roller 319 is rotatably arranged between the two sets of sliding blocks 321, and the pressing roller 319 is suitable for direct contact with the raw material;

[0053] At the same time, a fixed roller 320 is rotatably provided on the guard plate 301 at the lower end of the pressing roller 319;

[0054] It should be noted that when the raw material passes through the pressing unit 317, the third cylinder 318 pushes the sliding block 321, thereby driving the pressing roller 319 to approach the lower fixed roller 320, so as to achieve a pressing effect on the raw material and prevent the raw material from shrinking and affecting the winding and cutting of the raw material;

[0055] At the same time, a welding assembly 33 is fixedly arranged on the upper end of the guard plate 301, and the welding assembly 33 is suitable for welding the raw materials passing through the discharge mechanism 2;

[0056] The welding assembly 33 includes a crossbeam 302 fixedly mounted on the upper end of the guard plate 301, a plurality of first fixing blocks 303 are fixedly arranged on the crossbeam 302, a stabilizing plate 304 is fixedly connected to the first fixing blocks 303, a plurality of guide rods 305 are slidably arranged on the stabilizing plate 304, and the guide rods 305 penetrate the stabilizing plate 304 and are fixedly connected to a slot 308, and the slot 308 is suitable for inserting the electric heating wire used for welding into the slot 308;

[0057] At the same time, a second cylinder 307 is fixedly arranged on the upper end of the stabilizing plate 304, and the output end of the second cylinder 307 is fixedly connected to the card slot 308, so that the second cylinder 307 can push the card slot 308 to move under the guidance of the guide rod 305;

[0058] When the raw material passes through the transition roller 22 and the pressing unit 317 and reaches the winding mechanism 3, the raw material will be placed on the keel inside the filter element. At this time, the third cylinder 318 in the pressing unit 317 pushes the sliding block 321, thereby driving the pressing roller 319 to approach the lower fixed roller 320 to press the raw material to prevent the raw material from shrinking;

[0059] At the same time, the second cylinder 307 fixedly arranged at the upper end of the guard plate 301 can push the slot 308 to move downward until the heating wire on the slot 308 touches the raw material on the keel inside the filter element, so that the raw material can be welded to the keel inside the filter element;

[0060] It should be noted that in order to allow the fabric to be evenly placed on the keel inside the filter element during welding, when the raw material covers the keel inside the filter element, the head end of the fabric will protrude excess fabric so that the remaining fabric can be evenly placed on the keel inside the filter element, thereby allowing the fabric to be welded to the keel inside the filter element;

[0061] After welding is completed, the second cylinder 307 drives the clamping slot 308 to rise, and the staff can manually remove the excess raw material at the head end;

[0062] like Figure 2 and Figure 6-Figure 7 As shown, a cutting unit 310 is fixedly arranged between the guard plates 301 and away from the unwinding mechanism 2. The cutting unit 310 is suitable for cross-cutting the raw material after the raw material is rolled up.

[0063] The cutting unit 310 includes a guide rail 311 fixedly arranged between the guard plates 301, a slider 316 is slidably arranged on the guide rail 311, a second fixed plate 313 is fixedly arranged on one side of the slider 316, a second fixed block 315 is fixedly arranged on the side of the second fixed plate 313 away from the slider 316, and a first blade 314 is fixedly arranged between the second fixed plate 313 and the second fixed block 315, and the first blade 314 is suitable for cutting the rolled raw material;

[0064] It should be noted that a fourth cylinder may be provided at one end of the slider 316, and the output end of the fourth cylinder is connected to the slider 316, so that the slider 316 can be driven to move on the guide rail 311 through the cylinder;

[0065] When the raw material is completely rolled up, the cylinder pushes the slider 316 to drive the first blade 314 to move horizontally on the guide rail 311 until the rolled up raw material is cut horizontally;

[0066] Therefore, when the winding operation is completed, the second cylinder 307 can push the slot 308 to approach the raw material on the keel inside the filter element at the lower end, and the raw material is welded using the welding wire on the slot 308. After the welding is completed, the slider 316 in the cutting unit 310 drives the first blade 314 to move horizontally on the guide rail 311 until the wound raw material is cut horizontally.

[0067] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A filter element cutting and winding device, characterized in that: include: Box body (1); A bracket (30), the bracket (30) being installed on one side of the box (1); A material discharge mechanism (2), the material discharge mechanism (2) being mounted on one side of the upper end of the bracket (30), the material discharge mechanism (2) being suitable for discharging filter element raw materials; A reeling mechanism (3) is installed at a position on the upper end of the box body (1) away from the unwinding mechanism (2), and the reeling mechanism (3) is suitable for reeling and cutting the raw material. The reeling mechanism (3) comprises: A guard plate (301), the guard plate (301) being mounted on both sides of the upper end of the box body (1); A cutting unit (310), the cutting unit (310) being installed between the guard plates (301) and at a position away from the material discharging mechanism (2); A guide rail (311), the guide rail (311) is fixedly installed between the guard plates (301); A slider (316), the slider (316) being slidably disposed on the guide rail (311); A first blade (314), the first blade (314) being mounted on the slider (316); A fourth cylinder is installed at one end of the slider (316).

2. A filter element cutting and winding device according to claim 1, characterized in that: The material discharging mechanism (2) comprises a plurality of material discharging rollers (21) rotatably arranged on the bracket (30), a plurality of slideways are fixedly provided on the upper end of the bracket (30), a plurality of support platforms are slidably arranged on the slideways, and a plurality of transition rollers (22) are rotatably arranged between the support platforms.

3. The filter element cutting and winding device according to claim 1, characterized in that: The winding mechanism (3) comprises a connecting plate (34) fixedly arranged on one side of the guard plate (301), a motor (35) fixedly arranged on the upper end of the connecting plate (34), and a pulley fixedly arranged on the output end of the motor (35); A rotating shaft is rotatably arranged on one side of the guard plate (301), a transmission wheel (36) is fixedly arranged on the rotating shaft, and a belt is arranged between the transmission wheel (36) and the belt pulley for transmission.

4. The filter element cutting and winding device according to claim 1, characterized in that: A positioning assembly is fixedly provided at one end of the box body (1), and the positioning assembly comprises a first fixing plate (31) fixedly provided at one end of the box body (1); a connecting rod is fixedly installed at the upper end of the first fixing plate (31); a connecting block (38) is rotatably provided on the connecting rod; a protruding end is fixedly provided at the lower end of the connecting block (38); the protruding end is inclined; and a first cylinder (39) is fixedly provided at the lower end of the first fixing plate (31); The output end of the first cylinder (39) is hinged to the protruding end, and a positioning head is rotatably provided on the upper end of the connecting block (38), and an inflatable shaft (37) is fixedly provided on the positioning head.

5. The filter element cutting and winding device according to claim 1, characterized in that: A welding assembly (33) is fixedly arranged on the upper end of the guard plate (301), and the welding assembly (33) comprises a crossbeam (302) fixedly arranged on the upper end of the guard plate (301), a plurality of first fixing blocks (303) are fixedly arranged on the crossbeam (302), a stabilizing plate (304) is fixedly connected to the first fixing blocks (303), a plurality of guide rods (305) are slidably arranged on the stabilizing plate (304), and an output end of the guide rod (305) passes through the stabilizing plate (304) and is fixedly connected to a card slot (308); A second cylinder (307) is fixedly disposed on the upper end of the stabilizing plate (304), and an output end of the second cylinder (307) is fixedly connected to the clamping slot (308).

6. The filter element cutting and winding device according to claim 1, characterized in that: A clamping unit (317) is fixedly arranged between the guard plates (301), and the clamping unit (317) includes a third cylinder (318) fixedly arranged at the upper end of the guard plates (301), and a sliding block (321) is fixedly arranged at the output end of the third cylinder (318), and a sliding groove is opened inside the guard plates (301), and the sliding block (321) is slidably arranged on the sliding groove, and a clamping roller (319) is rotatably arranged between the sliding blocks (321), and a fixed roller (320) is rotatably arranged at the lower end of the clamping roller (319).

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