Inclined angle type automatic film frame

Abstract

The utility model discloses an inclination angle type automatic film frame which comprises a frame body, an inclination angle type film guiding mechanism is arranged on the frame body, a stainless steel film guiding plate is arranged on the lower portion of the inclination angle type film guiding mechanism in the inclination direction, and a guide groove type waste film shaft recycling mechanism is arranged on one side of the inclination angle type film guiding mechanism. The utility model relates to the technical field of laminated glass production, and the equipped dip angle type film guide mechanism realizes automatic sliding of a new film by utilizing natural inclination, so that the requirement of manual pulling is reduced, the operation process is simplified, and the film guide efficiency is improved; and the upper part of the guide groove type waste film shaft recovery mechanism is opened, so that a workshop crown block can directly replace the waste film shaft, the complexity of frequently disassembling and assembling bolts is avoided, and the replacement efficiency of the waste film shaft is obviously improved.

Description

Technical Field

[0001] The utility model relates to the technical field of laminated glass production, in particular to an angled automatic film frame. Background Art

[0002] In the production process of laminated glass, the loading and recycling of PVB film is an indispensable link. The traditional PVB film rack adopts a flat film supporting mechanism. The labor intensity is high when replacing the PVB film. The film material needs to be manually pulled to the front end of the rack, which is time-consuming and labor-intensive. In addition, the fixing method of the waste film shaft recovery is backward, relying on bolts to connect the bearing seat to the rack. Each replacement requires frequent disassembly and assembly, which is not only cumbersome to operate, but also easy to wear out the equipment. In addition, when manually replacing the waste film, it is necessary to use a ladder to climb to a higher position, which poses a risk of falling accidents and is not safe enough. In view of this, in-depth research on the above issues led to the creation of this case. Utility Model Content

[0003] In view of the deficiencies of the prior art, the utility model provides an angled automatic film rack, which solves the problems raised in the background technology.

[0004] To achieve the above purpose, the utility model is implemented by the following technical solutions: an angled automated film rack, comprising a rack body, an angled film guide mechanism is arranged on the rack body, a stainless steel film guide plate is arranged at the lower part of the angled film guide mechanism along the inclined direction, a guide groove type waste film shaft recovery mechanism is arranged on one side of the angled film inversion mechanism, and steps are symmetrically arranged on both sides of the rack body;

[0005] The angled film guiding mechanism includes a driving mechanism, a driving gear, a film-carrying shaft and a driven gear. The driving mechanism is arranged on a frame, the driving gear is installed on the output end of the driving mechanism, the film-carrying shaft is rotatably placed in a supporting seat on the frame, and the driven gear is fixedly sleeved on one end of the film-carrying shaft and meshes with the driving gear.

[0006] The above-mentioned guide groove type waste film shaft recovery mechanism includes a support plate and a waste film shaft. The support plate is symmetrically arranged on the frame and located on one side of the film-carrying shaft. An arc guide groove is opened on the support plate in the vertical direction. Both ends of the waste film shaft are inserted into the arc guide groove and rotate with the arc guide groove.

[0007] Limiting groove wheels are installed at both ends of the waste film shaft.

[0008] The driving mechanism comprises a driving motor arranged on a frame, the output end of the driving motor is connected to the input end of a reducer, and the output end of the reducer is assembled and fixed to a driving gear.

[0009] The utility model provides an angled automatic film rack, which has the following beneficial effects:

[0010] 1. Automatic film guiding: The equipped angled film guiding mechanism uses natural inclination to realize automatic sliding of new film, which reduces the need for manual pulling, simplifies the operation process and improves the film guiding efficiency.

[0011] 2. Efficient waste film shaft replacement mechanism: The upper opening design of the guide groove type waste film shaft recovery mechanism enables the workshop overhead crane to directly replace the waste film shaft, avoiding the tediousness of frequent disassembly and assembly of bolts, and significantly improving the replacement efficiency of the waste film shaft.

[0012] 3. Improved operational safety: The new membrane rack adopts a step ladder design, replacing the traditional straight ladder, reducing the risk of workers falling when climbing and significantly improving operational safety.

[0013] 4. Improved production efficiency: Through automated and simplified film guiding and waste film recovery mechanisms, production interruption time is reduced and overall production efficiency is improved.

[0014] 5. Humanized design: The design of the new film rack takes into account the workers' operating convenience and safety, providing more humane working conditions.

[0015] The novel film rack of the present invention effectively solves the problems existing in the prior art through innovative design, and realizes a more efficient, safe and simple PVB film loading and waste film recovery process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the inclined automatic film rack described in the utility model.

[0017] Figure 2 It is a side structural schematic diagram of the inclined automatic membrane frame described in the utility model.

[0018] Figure 3 For this utility model Figure 2 Schematic diagram of the side structure.

[0019] Figure 4 For this utility model Figure 1 Schematic diagram of the local enlarged structure at position a.

[0020] Figure 5 For this utility model Figure 3 Schematic diagram of the local enlarged structure at position b.

[0021] In the figure: 1. frame; 2. angled film guiding mechanism; 3. stainless steel film guiding plate; 4. guide groove type waste film shaft recovery mechanism; 5. step ladder; 201, driving mechanism; 202, driving gear; 203, film carrying shaft; 204, driven gear; 401, support plate; 402, waste film shaft; 403, arc guide groove; 404, limit groove wheel; 2011, driving motor; 2012, reducer. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment: In conjunction with the specification Figure 1-5 It can be seen that the present application specifically designs an angled automated film rack, including a rack body 1, on which an angled film guiding mechanism 2 is arranged, a stainless steel film guiding plate 3 is arranged at the lower part of the angled film guiding mechanism 2 along the inclined direction, a guide groove type waste film shaft recovery mechanism 4 is arranged on one side of the angled film inversion mechanism, and steps 5 are symmetrically arranged on both sides of the rack body 1; wherein the angled film guiding mechanism 2 includes a driving mechanism 201, a driving gear 202, a film-carrying shaft 203 and a driven gear 204, the driving mechanism 201 is arranged on the rack body 1, the driving gear 202 is installed on the output end of the driving mechanism 201, the film-carrying shaft 203 is rotatably placed in a supporting seat on the rack body 1, the driven gear 204 is fixedly sleeved on one end of the film-carrying shaft 203 and meshes with the driving gear 202, the driving mechanism 201 includes A driving motor 2011 is arranged on the frame 1, and the output end of the driving motor 2011 is connected to the input end of the reducer 2012, and the output end of the reducer 2012 is assembled and fixed to the driving gear 202. When in use, the new film roll is put on the film-carrying shaft 203, and the driving motor 2011 and the reducer 2012 are used to drive the driving gear 202 to rotate. The rotation of the driving gear 202 drives the driven gear 204 meshing with it and the film-carrying shaft 203 to rotate. This design uses gravity to assist in guiding the film. After the new film is replaced, the film is placed by controlling the rotation of the motor. The new film automatically slides to the front end of the mold frame along the inclined surface of the inclined film guiding mechanism 2, which simplifies manual operation, reduces the labor intensity of manual pulling, improves the film guiding efficiency, and simplifies the loading process of the new film.

[0024] In the specific implementation process, the above-mentioned guide groove type waste film shaft recovery mechanism 4 includes a support plate 401 and a waste film shaft 402. The support plate 401 is symmetrically arranged on the frame 1 and is located on one side of the film-carrying shaft 203. An arc guide groove 403 is opened on the support plate 401 in the vertical direction. Both ends of the waste film shaft 402 are inserted into the arc guide groove 403 and rotate with the arc guide groove 403. Limiting groove wheels 404 are installed at both ends of the waste film shaft 402. After the waste film recovery is completed, the old waste film shaft 402 is directly replaced with a new waste film shaft 402 by using an overhead crane through the opening on the upper part of the waste film shaft 402 recovery mechanism, avoiding the inconvenience of frequent disassembly and assembly of bolts.

[0025] The angled automated film rack is equipped with an angled film guiding mechanism 2 which utilizes natural inclination to realize automatic sliding of the new film, thus reducing the need for manual pulling, simplifying the operation process, and improving the film guiding efficiency; the upper opening design of the guide groove type waste film shaft recovery mechanism 4 enables the workshop overhead crane to directly replace the waste film shaft 402, thus avoiding the tediousness of frequent disassembly and assembly of bolts, and significantly improving the replacement efficiency of the waste film shaft 402; the new film rack adopts a step ladder 5 design, replacing the traditional straight ladder, reducing the risk of workers falling when climbing, and significantly improving operational safety; through the automated and simplified film guiding and waste film recovery mechanism, the production interruption time is reduced, and the overall production efficiency is improved; the design of the new film rack takes into account the workers' operating convenience and safety, and provides more humane working conditions.

[0026] The novel film rack of the present invention effectively solves the problems existing in the prior art through innovative design, and realizes a more efficient, safe and simple PVB film loading and waste film recovery process.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An inclination type automatic film rack, comprising a rack body, characterized in that: The frame is provided with an angled film guiding mechanism, a stainless steel film guiding plate is provided at the lower part of the angled film guiding mechanism along the inclined direction, a guide groove type waste film shaft recovery mechanism is provided on one side of the angled film inversion mechanism, and steps are symmetrically provided on both sides of the frame; The angled film guiding mechanism includes a driving mechanism, a driving gear, a film-carrying shaft and a driven gear. The driving mechanism is arranged on a frame, the driving gear is installed on the output end of the driving mechanism, the film-carrying shaft is rotatably placed in a supporting seat on the frame, and the driven gear is fixedly sleeved on one end of the film-carrying shaft and meshes with the driving gear.

2. The angled automated film rack according to claim 1, characterized in that: The guide groove type waste film shaft recovery mechanism includes a support plate and a waste film shaft. The support plate is symmetrically arranged on the frame and located on one side of the film-carrying shaft. An arc guide groove is opened on the support plate in the vertical direction. Both ends of the waste film shaft are inserted into the arc guide groove and rotate with the arc guide groove.

3. The angled automated film rack according to claim 2, characterized in that: Limiting groove wheels are installed at both ends of the waste film shaft.

4. The angled automated film rack according to claim 1, characterized in that: The driving mechanism comprises a driving motor arranged on a frame, an output end of the driving motor is connected to an input end of a reducer, and the output end of the reducer is assembled and fixed to a driving gear.

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