Rack tempering destressing device
By designing a rack tempering stress removal device, the rack tempering process is automated using components such as lifting motors, lifting racks, controller boxes, induction coils, and translation motors, and solving the problems of slow processing speed and major safety hazards in the existing technology, and improving efficiency and safety.
Patent Information
- Application Number
- CN202421958855.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-08-14
AI Technical Summary
The existing rack tempering process cannot be automated, resulting in slow processing speed and safety risks.
A rack tempering and stress removal device is designed, including a shell, base, workbench, fixture, lifting motor, lifting rack, controller box, induction coil, translation rack and translation motor. Through the coordinated work of these components, the automatic heating, cooling and feeding of the rack is realized.
The rack tempering process is automated, the processing efficiency is improved, the safety hazards are reduced, and the heating temperature and speed can be adjusted according to different materials.
Smart Images

Figure CN222893213U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rack processing, and more specifically, particularly relates to a rack tempering stress relief device. Background Art
[0002] Racks are widely used parts in the industrial and mechanical fields. After production, they need to undergo heat treatment again, which usually includes normalizing, annealing, quenching and tempering. Tempering can improve the hardness and wear resistance of the rack. During the tempering process, the rack needs to be heated at high temperature, kept warm for a period of time, and then air-cooled.
[0003] Based on the above, when the rack is undergoing the tempering process, most workers need to use pliers or clamps to clamp the rack, place the rack on the heater, and after heating it, use the clamp to place it in the cooling area for cooling. The tempering process cannot be performed automatically, and the material cannot be fed automatically. The processing speed is slow and there are greater safety hazards. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a rack tempering stress relief device to solve the problems that the existing tempering process cannot be automatically performed, the material cannot be automatically fed, and the safety hazards are relatively large.
[0005] The rack tempering stress relief device of the utility model is achieved by the following specific technical means:
[0006] A rack tempering stress relief device, comprising a housing, a base, a workbench, a fixture, a lifting motor, a lifting rack, a controller box, an induction coil, a translation rack and a translation motor;
[0007] The shell is hollow inside, and a group of rectangular fixing grooves is provided at the rear end of the shell, and a group of shell baffles is provided in the middle of the shell; the base is hollow inside, and two groups of workbench slide grooves are provided at the upper end of the base, and a group of through grooves are provided on both sides of the base; a group of lifting rack grooves are provided on both sides of the upper end of the workbench; four groups of spring grooves are provided on one side of the fixture, and four groups of spring rods are provided on the other side of the fixture, and four groups of springs are mounted on the four groups of spring rods, and a group of fixing pins are provided at the rear end of the fixture; the lifting motor is fixed to the inside of the shell by bolts; the lifting rack passes through the lifting rack grooves on both sides of the workbench, and the lifting rack is provided with a group of support frames at the lower end of the fixing pin slide groove; the controller box is hollow inside, and the controller box is fixed to the corresponding position of the rectangular groove inside the shell by bolts, a group of controller top covers are provided on the upper end of the controller box, and a group of controller baffles are provided at the front end of the controller box; the coil controller is fixed to the inside of the controller box by bolts; the translation rack is fixed to the lower end of the workbench by bolts; the translation motor is fixed to the inner side of the base by bolts.
[0008] Furthermore, a group of rectangular grooves are provided in the middle of the shell baffle corresponding to the position of the upper induction coil.
[0009] Furthermore, a set of rack boxes are respectively provided at the corresponding positions of the lifting rack grooves at the lower end of the workbench.
[0010] Furthermore, a group of lifting gears are provided on the rotating shaft of the lifting motor, and a group of translation gears are provided at the front end of the rotating shaft of the translation motor.
[0011] Furthermore, a group of induction coils are provided at the lower end of the coil controller.
[0012] Furthermore, the lower end of the lifting rack is placed in the rack box, and the upper end of the lifting rack is provided with a group of fixing pin sliding grooves.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. The utility model sets a coil controller and an induction coil, and can speed up or slow down the rack tempering progress by adjusting the coil controller parameters, and can more conveniently adjust the rack tempering temperature, so as to adapt to the use of racks of more different materials.
[0015] 2. The utility model provides a lifting rack, a lifting motor and a lifting gear. The lifting motor shaft can rotate forward or reverse to drive the lifting gear to rotate, so that the lifting rack can automatically rise and fall without manual operation, thereby improving the tempering efficiency.
[0016] 3. The utility model sets a translation rack, a translation motor and a translation gear. The translation motor rotates forward or reversely to drive the translation gear to rotate, so that the workbench can automatically translate left and right. After the tempering of the previous rack is completed, it can automatically translate and switch to the next rack for tempering without manual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model.
[0018] Figure 2 It is a schematic structural diagram of the utility model after the shell is cut.
[0019] Figure 3 It is a side rear view structural schematic diagram of the utility model after the shell and the base are cut.
[0020] Figure 4 The utility model is a side rear view structural diagram after the outer shell, the controller baffle and the controller top cover are removed and the lifting rack is cut.
[0021] Figure 5 This utility model Figure 4 Schematic diagram of the side view of the rack box after removing the base.
[0022] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0023] 1. Shell; 101. Shell baffle; 2. Base; 3. Workbench; 4. Fixture; 5. Lifting motor; 501. Lifting gear; 6. Lifting rack; 601. Rack box; 7. Coil controller; 7001. Controller baffle; 701. Controller box; 702. Controller top cover; 703. Induction coil; 8. Translation rack; 9. Translation motor; 901. Translation gear. DETAILED DESCRIPTION
[0024] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0025] Example:
[0026] As attached Figure 1 To Attachment Figure 5 As shown:
[0027] The utility model provides a rack tempering stress relief device, comprising a housing 1, a base 2, a workbench 3, a fixture 4, a lifting motor 5, a lifting rack 6, a controller box 701, an induction coil 703, a translation rack 8 and a translation motor 9;
[0028] The shell 1 is hollow inside, and a group of rectangular fixing grooves are provided at the rear end of the shell 1, and a group of shell baffles 101 are provided in the middle of the shell 1; the base 2 is hollow inside, and two groups of workbench slide grooves are provided at the upper end of the base 2, and a group of through grooves are provided on both sides of the base 2; a group of lifting rack grooves are provided on both sides of the upper end of the workbench 3; four groups of spring grooves are provided on one side of the inside of the clamp 4, and four groups of spring rods are provided on the other side of the inside of the clamp 4, and four groups of springs are mounted on the four groups of spring rods, and a group of fixing pins are provided on the rear end of the clamp 4; the lifting motor 5 is fixed to the inside of the shell 1 by bolts; the lifting gear The bar 6 passes through the lifting rack grooves on both sides of the workbench 3, and the lifting rack 6 is provided with a group of support frames at the lower end of the fixed pin slide groove; the controller box 701 is hollow inside, and the controller box 701 is fixed to the corresponding position of the rectangular groove inside the shell 1 by bolts, a group of controller top covers 702 are provided at the upper end of the controller box 701, and a group of controller baffles 7001 are provided at the front end of the controller box; the coil controller 7 is fixed to the inside of the controller box 701 by bolts; the translation rack 8 is fixed to the lower end of the workbench 3 by bolts; the translation motor 9 is fixed to the inner side of the base 2 by bolts.
[0029] Among them, Figure 2 As shown, a group of rectangular grooves are provided in the middle of the housing baffle 101 corresponding to the position of the upper induction coil 703, which can prevent dust and limit the position to prevent the rack from being excessively offset when it rises.
[0030] Among them, Figure 3 As shown, a group of rack boxes 601 are respectively provided at the corresponding positions of the lifting rack grooves at the lower end of the workbench 3, which can hold the lifting rack 6 to prevent the lifting rack 6 from falling after the workbench 3 is translated.
[0031] Among them, Figure 3 As shown, a group of lifting gears 501 are provided on the rotating shaft of the lifting motor 5, and a group of translation gears 901 are provided at the front end of the rotating shaft of the translation motor 9. The lifting motor 5 can drive the lifting rack 6 to automatically lift and lower for heating, and after the heating is completed, the translation motor 9 drives the workbench 3 to translate, and can automatically switch to the next rack to perform heating operation again.
[0032] Among them, Figure 3 As shown, a group of induction coils 703 are provided at the lower end of the coil controller 7. The temperature generated by the induction coils can be controlled by adjusting the parameters of the coil controller 7, which is convenient to adjust and has a fast heating speed.
[0033] Among them, Figure 5 As shown, the lower end of the lifting rack 6 is placed in the rack box 601, and a group of fixed pin slide grooves are provided at the upper end of the lifting rack 6 to prevent the lifting rack 6 from falling without support after the workbench 3 is translated, and the fixed pin slide grooves at the upper end of the lifting rack 6 can be used to place the fixed pins at the rear end of the clamp 4, so that the clamp 4 clamps the rack through the internal spring.
[0034] The specific usage and function of this embodiment are as follows:
[0035] In the utility model, when in use, first insert the two racks close to the bottom end of the clamp 4 to the end, adjust the coil controller 7 to the appropriate parameters, energize the induction coil 703, and the lifting motor 5 rotates forward to drive the first group of lifting racks 6 to rise. The induction coil 703 heats the rack. After the heating is completed, the lifting motor 5 reverses to drive the first group of lifting racks 6 to descend, and the translation motor 9 rotates forward to drive the translation gear 901 to rotate. The workbench 3 engages with the translation gear 901 through the lower end translation rack 8, and the workbench 3 translates as a whole, and the second group of lifting racks 6 engages with the lifting gear 501, and the above operations are repeated.
[0036] The matters not described in detail in the present invention are all known technologies to those skilled in the art.
Claims
1. Rack tempering stress relief device, characterized by: It comprises a housing (1), a base (2), a workbench (3), a fixture (4), a lifting motor (5), a lifting rack (6), a coil controller (7), a controller box (701), a translation rack (8) and a translation motor (9); The shell (1) is hollow inside, and a group of rectangular fixing grooves are provided at the rear end of the shell (1), and a group of shell baffles (101) are provided in the middle of the shell (1); the base (2) is hollow inside, and two groups of workbench slide grooves are provided at the upper end of the base (2), and a group of through grooves are provided on both sides of the base (2); a group of lifting rack grooves are provided on both sides of the upper end of the workbench (3); four groups of spring grooves are provided on one side of the interior of the clamp (4), and four groups of spring rods are provided on the other side of the interior of the clamp (4), and four groups of springs are mounted on the four groups of spring rods, and a group of fixing pins are provided at the rear end of the clamp (4); the lifting motor (5) is fixed to the inside of the shell (1) by bolts; the lifting gear The bar (6) passes through the lifting rack grooves on both sides of the workbench (3), and the lifting rack (6) is provided with a group of support frames at the lower end of the fixed pin slide groove; the controller box (701) is hollow inside, and the controller box (701) is fixed to the corresponding position of the rectangular groove inside the shell (1) by bolts, a group of controller top covers (702) are provided at the upper end of the controller box (701), and a group of controller baffles (7001) are provided at the front end of the controller box; the coil controller (7) is fixed to the inside of the controller box (701) by bolts; the translation rack (8) is fixed to the lower end of the workbench (3) by bolts; and the translation motor (9) is fixed to the inner side of the base (2) by bolts.
2. The rack tempering stress relief device according to claim 1, characterized in that: A group of rectangular grooves are provided in the middle of the housing baffle (101) corresponding to the position of the upper induction coil (703).
3. The rack tempering stress relief device according to claim 1, characterized in that: A group of rack boxes (601) are respectively provided at positions corresponding to the lifting rack grooves at the lower end of the workbench (3).
4. The rack tempering stress relief device according to claim 1, characterized in that: A set of lifting gears (501) is provided on the rotating shaft of the lifting motor (5), and a set of translation gears (901) is provided at the front end of the rotating shaft of the translation motor (9).
5. The rack tempering stress relief device according to claim 1, characterized in that: A group of induction coils (703) are provided at the lower end of the coil controller (7).
6. The rack tempering stress relief device according to claim 1, characterized in that: The lower end of the lifting rack (6) is placed in the rack box (601), and the upper end of the lifting rack (6) is provided with a group of fixing pin sliding grooves.
Citation Information
Cited By
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