High-precision oil pressure reducing valve

By adopting a segmented valve body and electronic control system in the oil pressure reducing valve, rapid response and precise control of oil pressure are achieved, and remote monitoring and control are supported, which solves the problems of inefficiency and lack of automated adjustment of traditional oil pressure reducing valves, and improves the intelligence level of the system.

CN222894729UActive Publication Date: 2025-05-23DUSHANG MASCH DONGGUAN CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421877839.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-23
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

Traditional oil pressure reducing valves are difficult to achieve high-precision pressure control, lack automated adjustment functions, are inefficient and prone to human errors, and cannot be remotely monitored and controlled, which limits its application in large-scale automated production systems.

Method used

A high-precision oil pressure reducing valve is designed, adopting a segmented valve body and an electronic control system, including a fine-tuning valve body and a rough-tuning valve body. The valve core position is changed by the motor-driven valve stem member to achieve rapid response and precise control of oil pressure, and remote monitoring and control is achieved through the processor and wireless communication module in the signal box.

Benefits of technology

It realizes rapid response and precise control of oil pressure, improves the system's response speed and control accuracy, and the integrated electronic control system supports remote monitoring and control, improving the intelligence level of the system and facilitating maintenance and management.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222894729U_ABST
    Figure CN222894729U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-precision oil pressure reducing valve, and relates to the technical field of reducing valves. The sectional valve body comprises a fine adjustment valve body, a coarse adjustment valve body connected with the fine adjustment valve body in series, a valve rod sleeve integrally arranged at the upper parts of the fine adjustment valve body and the coarse adjustment valve body, a connecting disc fixed at the upper part of the valve rod sleeve, and a motor kit integrally arranged at the middle position of the upper side surface of the connecting disc; the control assembly comprises a first motor matched with the fine adjustment valve body, a second motor matched with the coarse adjustment valve body, a fixing plate fixed to the upper side face of the first motor and the upper side face of the second motor, a signal box fixed to the upper side face of the fixing plate, a control panel fixed to the front face of the signal box and a display screen embedded into the front face of the control panel. According to the high-precision oil pressure reducing valve, mechanical and electrical integration design is adopted, a precise mechanical structure and an advanced electronic control system are combined, and rapid and accurate control over oil pressure can be achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of pressure reducing valves, in particular to a high-precision oil pressure reducing valve. Background Art

[0002] The oil pressure reducing valve is an important hydraulic control component used to control the liquid pressure in the hydraulic system. Traditional oil pressure reducing valves often use mechanical adjustment mechanisms to adjust the valve opening through manual knobs or simple mechanical linkages. This method is difficult to achieve high-precision pressure control. Most of them do not have automated adjustment functions and require manual intervention to adjust the valve. This is not only inefficient, but also prone to human errors. In addition, there is a lack of integrated electronic control systems, and remote monitoring and control are impossible, which limits its application in large-scale automated production systems.

[0003] To this end, we provide a high-precision oil pressure reducing valve to solve the above problems. Utility Model Content

[0004] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:

[0005] The utility model is a high-precision oil pressure reducing valve, comprising a segmented valve body and a control assembly for respectively controlling the segmented valve body, wherein the segmented valve body comprises a fine-tuning valve body, a coarse-tuning valve body arranged in series with the fine-tuning valve body, a connecting end fixed to the ends of the fine-tuning valve body and the coarse-tuning valve body, a sealing ring embedded in the connecting end, a valve stem sleeve integrally arranged on the upper part of the fine-tuning valve body and the coarse-tuning valve body, a connecting plate fixed on the upper part of the valve stem sleeve, and a motor kit integrally arranged at the middle position of the upper side of the connecting plate;

[0006] The control component includes a motor 1 matched with a fine-tuning valve body, a motor 2 matched with a coarse-tuning valve body, a fixing plate fixed to the upper sides of the motor 1 and the motor 2, a signal box fixed to the side of the fixing plate, a control panel fixed to the front of the signal box, and a display screen embedded in the front of the control panel.

[0007] The utility model is further configured that the fine-tuning valve body and the coarse-tuning valve body have different built-in valve core apertures, and the fine-tuning valve body is sealed and connected to the coarse-tuning valve body end faces.

[0008] The utility model is further configured such that the output shafts of the motor 1 and the motor 2 are respectively connected with valve stems, and the valve stems are respectively connected with valve cores.

[0009] The utility model is further configured that the valve stem member is inserted into the valve stem sleeve.

[0010] The utility model is further configured such that the main bodies of the motor one and the motor two are fixed on the top of the motor kit, and the output shaft of the motor kit is passed through the inside of the motor kit.

[0011] The utility model is further configured that the signal box has a built-in processor and a wireless communication module, the processor is connected to the control panel, and the signal box has a built-in independent power supply module.

[0012] The utility model has the following beneficial effects:

[0013] The utility model realizes the function of combining coarse adjustment and fine adjustment of oil pressure by setting a segmented valve body, can respond quickly and accurately control the oil pressure, and improves the response speed and control accuracy of the system. The built-in valve cores with different apertures can achieve optimal control within different pressure ranges, which not only ensures the efficiency of initial rapid adjustment, but also ensures the accuracy of final fine adjustment. The integrated electronic control system, including the processor and wireless communication module in the signal box, realizes remote monitoring and control functions, improves the intelligence level of the system, and facilitates maintenance and management.

[0014] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0016] Figure 1 It is a schematic diagram of one side of the overall structure of the utility model.

[0017] Figure 2 It is a schematic diagram of the other side of the overall structure of the utility model.

[0018] Figure 3 It is a front schematic diagram of the overall structure of the utility model.

[0019] Figure 4 It is a side schematic diagram of the overall structure of the utility model.

[0020] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0021] 1. Segmented valve body; 11. Fine-adjustment valve body; 12. Coarse-adjustment valve body; 13. Connecting end; 14. Valve stem sleeve; 15. Connecting plate; 16. Motor kit; 17. Sealing ring; 2. Control assembly; 21. Control panel; 22. Display screen; 23. Signal box; 24. Fixing plate; 25. Motor 2; 26. Motor 1. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example

[0024] See also Figure 1-4 The utility model is a high-precision oil pressure reducing valve, comprising a segmented valve body 1, and a control assembly 2 for respectively controlling the segmented valve body 1, wherein the segmented valve body 1 comprises a fine-tuning valve body 11, a coarse-tuning valve body 12 arranged in series with the fine-tuning valve body 11, a connecting end 13 fixed to the ends of the fine-tuning valve body 11 and the coarse-tuning valve body 12, a sealing ring 17 embedded in the connecting end 13, a valve stem sleeve 14 integrally arranged on the upper part of the fine-tuning valve body 11 and the coarse-tuning valve body 12, and a valve stem sleeve 14 fixed to the valve stem sleeve 13. 4, and a motor set 16 integrally arranged at the middle position of the upper side of the connecting disk 15; the control assembly 2 includes a motor 1 26 matched with the fine adjustment valve body 11, a motor 25 matched with the coarse adjustment valve body 12, a fixing plate 24 fixed to the upper side of the motor 1 26 and the motor 2 25, a signal box 23 fixed to the upper side of the fixing plate 24, a control panel 21 fixed to the front of the signal box 23, and a display screen 22 embedded in the front of the control panel 21.

[0025] Further description of the above structure includes: the fine-tuning valve body 11 and the coarse-tuning valve body 12 have different built-in valve core apertures, and the end faces of the fine-tuning valve body 11 and the coarse-tuning valve body 12 are sealed and connected, and the valve stem member is inserted into the valve stem sleeve 14 .

[0026] The output shafts of the motor 1 26 and the motor 2 25 are respectively connected with valve stems, and the valve stems are respectively connected to valve cores. The main bodies of the motor 1 26 and the motor 2 25 are fixed on the top of the motor kit 16, and the output shaft of the motor kit 16 is passed through the inside of the motor kit 16. The signal box 23 has a built-in processor and a wireless communication module. The processor is connected to the control panel 21, and the signal box 23 has a built-in independent power supply module.

[0027] The high-precision oil pressure reducing valve adopts a mechatronics design, which combines a precise mechanical structure with an advanced electronic control system to achieve fast and precise control of oil pressure. In addition, through the wireless communication function, it can be integrated into a larger automation system, supporting remote monitoring and control, and improving the flexibility and efficiency of the system.

[0028] Among them, in the segmented valve body 1, the fine-tuning valve body 11 is used to achieve fine adjustment of the oil pressure, and has a smaller valve core aperture so as to more accurately control the oil flow rate, thereby achieving the required oil pressure value. The coarse-adjusting valve body 12 is used to achieve preliminary adjustment of the oil pressure, and has a larger valve core aperture so as to quickly adjust the oil pressure to a value close to the set value. The connecting end 13 is used to connect the fine-tuning valve body 11 and the coarse-adjusting valve body 12 with the external oil pipe, and under the action of the sealing ring 17, the sealing between the valve bodies is ensured. The valve stem sleeve 14 is used to accommodate the valve stem member passing through it, and the valve stem member is connected to the valve core to control the flow of oil. The connecting plate 15 is fixed to the upper part of the valve stem sleeve 14, and is used as a mechanical interface of the entire device, which is convenient for connection with other components. The motor kit 16 is installed on the top of the connecting plate 15, and is used to fix the motor and guide the motor output shaft.

[0029] In the control component 2, motor 1 26 and motor 2 25 are used in conjunction with the fine-tuning valve body 11 and the coarse-tuning valve body 12 respectively. Motor 1 26 is connected to the valve stem in the fine-tuning valve body 11 through its output shaft, and motor 2 25 is connected to the valve stem in the coarse-tuning valve body 12 through its output shaft, thereby controlling the position of the valve core. A fixed plate 24 is fixed above motor 1 26 and motor 2 25, and is used as a basic platform for installing other electronic components. A signal box 23 is fixed on the fixed plate 24, and has a built-in processor and a wireless communication module. The processor is responsible for processing control logic and data transmission. The wireless communication module enables the device to receive remote commands or send status information. A control panel 21 is installed in front of the signal box 23, and is a human-computer interaction interface through which users can input control commands. A display screen 22 is embedded in the control panel 21, and is used to display the current operating status, setting parameters and other information. An independent power supply module supplies power to the signal box 23 and other electronic components to ensure the normal operation of the system.

[0030] When the oil pressure needs to be adjusted, the user first sets the target pressure value through the control panel 21. The control panel 21 transmits this information to the processor in the signal box 23. The processor calculates the valve core position that needs to be adjusted according to the set target pressure value, and sends a corresponding instruction to motor 1 26 or motor 2 25. Motor 1 26 or motor 2 25 rotates according to the instruction, drives the valve stem to move through the output shaft, and then changes the position of the valve core. The change in the valve core position causes the oil flow to change, thereby adjusting the oil pressure. During the whole process, the signal box 23 continuously monitors the actual oil pressure and compares it with the set value, and automatically adjusts the valve opening through the feedback loop to maintain a stable pressure level.

[0031] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0032] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A high-precision oil pressure reducing valve, comprising a segmented valve body (1), and a control assembly (2) for respectively controlling the segmented valve body (1), characterized in that: The segmented valve body (1) comprises a fine-tuning valve body (11), a coarse-tuning valve body (12) arranged in series with the fine-tuning valve body (11), a connecting end (13) fixed to the ends of the fine-tuning valve body (11) and the coarse-tuning valve body (12), a sealing ring (17) embedded in the connecting end (13), a valve stem sleeve (14) integrally arranged on the upper part of the fine-tuning valve body (11) and the coarse-tuning valve body (12), a connecting plate (15) fixed on the upper part of the valve stem sleeve (14), and a motor kit (16) integrally arranged in the middle position of the upper side of the connecting plate (15); The control assembly (2) comprises a motor 1 (26) matched with the fine adjustment valve body (11), a motor 2 (25) matched with the coarse adjustment valve body (12), a fixing plate (24) fixed to the upper side of the motor 1 (26) and the motor 2 (25), a signal box (23) fixed to the upper side of the fixing plate (24), a control panel (21) fixed to the front of the signal box (23), and a display screen (22) embedded in the front of the control panel (21).

2. A high-precision oil pressure reducing valve according to claim 1, characterized in that: The fine-adjustment valve body (11) and the coarse-adjustment valve body (12) have different built-in valve core apertures, and the end faces of the fine-adjustment valve body (11) and the coarse-adjustment valve body (12) are sealed and connected.

3. A high-precision oil pressure reducing valve according to claim 1, characterized in that: The output shafts of the motor 1 (26) and the motor 2 (25) are respectively connected to valve stems, and the valve stems are respectively connected to valve cores.

4. A high-precision oil pressure reducing valve according to claim 3, characterized in that: The valve stem piece is inserted into the valve stem sleeve (14).

5. A high-precision oil pressure reducing valve according to claim 1, characterized in that: The main bodies of the motor one (26) and the motor two (25) are fixed to the top of the motor kit (16), and the output shaft of the motor kit (16) is passed through the interior of the motor kit (16).

6. A high-precision oil pressure reducing valve according to claim 1, characterized in that: The signal box (23) has a built-in processor and a wireless communication module, the processor is connected to the control panel (21), and the signal box (23) has a built-in independent power supply module.