Twist cradle pulley block

By introducing an automated lubrication system and height adjustment function into the twist cradle pulley set, the problem of lack of independent maintenance of the pulley set in the prior art is solved, and the effect of reducing manual maintenance costs and improving equipment stability is achieved.

CN222894959UActive Publication Date: 2025-05-23NANTONG XINFEI PRECISION MASCH ENG CO LTD
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Patent Information

Application Number
CN202422063739.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-05-23
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The existing twist cradle pulley set lacks the function of autonomous maintenance and requires regular maintenance by operators, resulting in high personnel costs and long maintenance cycles.

Method used

A twist cradle pulley set is designed, including guide slide rails, guide sliders, rotating chambers, rotating blocks, liquid storage tanks and drip valves. Through an automated lubrication system and adjustment knobs, independent maintenance and height adjustment are achieved.

Benefits of technology

It realizes automated independent maintenance, reduces manual maintenance costs, improves the stability and service life of the guide pulley, and improves the operation stability and practicality of the twist cradle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of twisting cradles, and discloses a twisting cradle pulley block which comprises a twisting cradle fixing frame, guiding sliding rails are symmetrically installed on the front surface of the twisting cradle fixing frame, guiding sliding blocks are movably connected into the guiding sliding rails, connecting blocks are installed on the front surfaces of the guiding sliding blocks, and rotating cavities are formed in the connecting blocks. In the using process, the guide pulley body can be automatically and autonomously maintained, a liquid dropping threshold value is set for the liquid dropping valve connected with the liquid storage box, then the liquid dropping valve works when the relative threshold value is reached, lubricating liquid stored in the liquid storage box is conveyed to the connecting pipe, then the lubricating liquid drops to the rotating block through the connecting pipe, and the rotating block is driven to rotate. And in the rotating process of the rotating block, the inner side wall of the rotating cavity, the rotating block and the outer side wall of the rotating cavity are both coated with lubricating liquid, in this way, through self-lubricating, inconvenience of manual maintenance is avoided, the labor cost is reduced, and the stability of the guide pulley body is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of twisting cradles, in particular to a twisting cradle pulley block. Background Art

[0002] The twisting cradle is also called the stranding machine. Steel cord is the material needed in the manufacture of rubber tires. It is made of multiple steel wires twisted on the stranding machine. The stranding machine is generally divided into a pay-off part, a dividing and closing mold part, and a main machine twisting and winding part. The steel wire pay-off forms a specific arrangement structure through the dividing disk, and then reaches the main machine through the closed mold, and the twisting and winding are carried out through the rotation of the main machine cradle.

[0003] In the prior art, the twisting cradle requires several twisting cradle pulley blocks for guiding during use. The twisting cradle pulley blocks have the function of ensuring the stability of the guided wire during use, but the pulley blocks do not have the function of autonomous maintenance and require operators to perform regular maintenance, which results in excessive personnel costs and long maintenance cycles.

[0004] After searching, it is found that a stranding machine conductor device is disclosed in a Chinese patent document (publication number: CN202090220U). The utility model discloses a stranding machine conductor device, including a stranding machine cylinder, an I-shaped wheel and a rope strand distributed along the circumference in the cylinder, and a guide pulley. The guide pulley is arranged on the cylinder through a bracket, and the rope strand passes through the surface of the guide pulley. The utility model has the advantages of low noise, stable operation, convenient operation, high production efficiency, the rope strand is not easy to heat up, the surface is not scratched, the rope strand is of good quality, and the guide pulley has a long service life. However, there are still the following defects:

[0005] Although the above-mentioned stranding machine conductor device has the advantages of low noise, smooth operation, easy operation, high production efficiency, low heat generation of the strand rope, no surface scratches, good strand rope quality, and long service life of the guide pulley, it still has the problem that the pulley block has no autonomous maintenance function and requires regular maintenance by the operator, which results in excessive personnel costs and long maintenance cycles. Utility Model Content

[0006] In order to solve the problems raised in the above background technology, the utility model provides a cradle pulley block, which solves the problem that the pulley block has no autonomous maintenance function and requires operators to perform regular maintenance, which results in excessive personnel costs and long maintenance cycles.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a twisting cradle pulley group, comprising a twisting cradle fixing frame, a guide slide rail is symmetrically installed on the front surface of the twisting cradle fixing frame, and a guide slide rail is movably connected inside the guide slide rail, a connecting block is installed on the front surface of the guide slide, and a rotating cavity is opened inside the connecting block, a rotating block is movably connected inside the rotating cavity, and one end of the rotating block is connected to the guide pulley body, an inserting cavity is opened at the top of the connecting block, and a liquid storage box is inserted inside the inserting cavity, a drip valve is symmetrically installed on the bottom end of the liquid storage box, and a connecting pipe is installed on the output end of the drip valve, and the input end of the drip valve is connected to the bottom end of the liquid storage box.

[0008] Preferably, mounting blocks are symmetrically mounted on the rear inner wall of the guide slide rail, and a connecting screw is rotatably connected between the mounting blocks, a transmission screw sleeve is meshingly connected to the outer side wall of the connecting screw, and the transmission screw sleeve is installed through the inside of the guide slide block.

[0009] Preferably, the top end of the mounting block is movably connected to an adjusting knob, and the bottom end of the adjusting knob is transmission-connected to the top end of the connecting screw rod.

[0010] Preferably, a connecting frame is installed at the bottom end of the guide slider by screws, and the connecting frame is an "L"-shaped structure, and a plurality of cleaning bristles are installed at equal intervals at the top end of the connecting frame, and the top end of the cleaning bristles conflicts with the inner bottom end of the guide pulley body.

[0011] Preferably, a limit block is installed on the outer side wall of the liquid storage box, and the bottom end of the limit block conflicts with the top end of the plug-in cavity.

[0012] Preferably, an outer side wall of the liquid storage box is provided with an observation window, and liquid level values ​​are installed at equal intervals on the outer side wall of the observation window.

[0013] Preferably, the top of the liquid storage box is provided with a liquid replenishing port connected to the interior of the top thereof, and the top of the liquid replenishing port is in conflict with the bottom end of the sealing cover, the bottom end of the sealing cover is threadedly connected to the inside of the liquid replenishing port, and the inner side wall of the liquid replenishing port is threadedly connected to the outer side wall of the bottom end of the sealing cover.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] 1. During use, the utility model can automatically maintain the guide pulley body, set a dripping threshold for the dripping valve connected to the liquid storage tank, and then when the relative threshold is reached, the dripping valve works to transmit the lubricating liquid stored in the liquid storage tank to the corresponding tube, and then drips to the rotating block through the corresponding tube, and then the rotating block rotates, so that the inner wall of the rotating cavity and the outer wall of the rotating block are coated with lubricating liquid. In this way, self-lubrication is used to avoid the inconvenience of manual maintenance, reduce labor costs, and improve the stability of the guide pulley body.

[0016] 2. During use, the utility model can quickly adjust the height of the guide pulley body according to the height of the twisting cradle required to be guided, so that the adjusted guide pulley body can guide the twisting cradle more stably, thereby improving the stability and practicality of the twisting cradle during operation. At the same time, during the rotation of the guide pulley body, the cleaning brush is used to clean the contact surface of the wire required to be guided, avoiding impurities sticking to the contact surface of the wire, which may cause damage to the transmitted wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the combined parts of the guide slider, the transmission screw sleeve, the connecting frame and the cleaning brush in the utility model;

[0019] Figure 3 It is a schematic diagram of the structure of the combined parts of the connecting block, the rotating cavity, the rotating block, the guide pulley body, the plug-in cavity and the liquid storage box in the utility model;

[0020] Figure 4 It is a schematic diagram of the structure of the combined parts of the liquid storage box, the limit block, the drip valve, the connecting pipe, the observation window, the liquid replenishing port and the sealing cover in the utility model.

[0021] In the figure: 1. Cradle fixing frame; 2. Guide rail; 3. Guide slider; 4. Mounting block; 5. Connecting screw; 6. Adjusting knob; 7. Transmission screw sleeve; 8. Connecting frame; 9. Cleaning brush; 10. Connecting block; 11. Rotating chamber; 12. Rotating block; 13. Guide pulley body; 14. Plug-in chamber; 15. Liquid storage box; 16. Limit block; 17. Drip valve; 18. Connecting tube; 19. Observation window; 20. Liquid filling port; 21. Sealing cover. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figures 1 to 4 As shown, the utility model provides a twisting cradle pulley group, including a twisting cradle fixing frame 1, the front surface of the twisting cradle fixing frame 1 is symmetrically fixedly connected with a guide slide rail 2 with an inner wall having a "convex" structure, and the inside of the guide slide rail 2 is vertically movably connected with a guide slider 3 with an outer wall having a "convex" structure, the inside of the guide slider 3 is vertically penetrated and fixedly connected with a transmission screw sleeve 7, and the inner wall of the transmission screw sleeve 7 is meshingly connected with a connecting screw 5, the connecting screw 5 is movably connected between two mounting blocks 4, and the two mounting blocks 4 are symmetrically fixedly connected to the rear inner wall of the guide slide rail 2, the top of the connecting screw 5 is fixedly connected to the bottom end of the adjusting knob 6, and the adjusting knob 6 is movably connected to the top of the top mounting block 4.

[0024] By setting the adjusting knob 6, during use, by rotating the adjusting knob 6 forward or reversely, the connecting screw 5 is driven to rotate synchronously through the movement of the adjusting knob 6, and when the connecting screw 5 rotates, a screw transmission structure is formed with the transmission screw sleeve 7, thereby driving the transmission screw sleeve 7 and the guide slider 3 to move vertically.

[0025] Specifically, the bottom end of the guide slider 3 is fixedly connected to a connecting frame 8 with an "L"-shaped structure by screws, and a plurality of cleaning bristles 9 for cleaning the guide pulley body 13 are fixedly connected at equal intervals to the top of the connecting frame 8. By setting the cleaning bristles 9, when the guide pulley body 13 rotates during use, the contact surface of the wire to be guided will be cleaned by the cleaning bristles 9 to avoid impurities sticking to the contact surface of the wire, which may cause damage to the transmitted wire.

[0026] Furthermore, the front end of the guide slider 3 is fixedly connected to a connecting block 10, and a rotating cavity 11 is opened inside the connecting block 10, and a rotating block 12 is movably connected inside the rotating cavity 11, and the front end of the rotating block 12 is fixedly connected to a guide pulley body 13. Through the provided guide pulley body 13, the guide pulley body 13 moves, and then the wire is pulledey guided during the twisting cradle operation.

[0027] Furthermore, a plug-in cavity 14 extending to the interior of the rotating cavity 11 is provided at the top of the connecting block 10, and a liquid storage box 15 is plugged into the interior of the plug-in cavity 14, the top of the plug-in cavity 14 conflicts with the bottom end of the limit block 16, and the limit block 16 is fixedly connected to the outer wall of the liquid storage box 15, the bottom end of the liquid storage box 15 is symmetrically fixedly connected with a drip valve 17, and the input end of the drip valve 17 is connected to the bottom end of the liquid storage box 15, the output end of the drip valve 17 is fixedly connected to a connecting tube 18, the outer wall of the liquid storage box 15 is fixedly connected to the outer wall with an observation window 19 for the liquid level value, and the top of the liquid storage box 15 is provided with a liquid replenishing port 20 connected to the interior of its top end, and the inner side wall of the liquid replenishing port 20 is threadedly connected to the outer side wall of the bottom end of the sealing cover 21, and the sealing cover 21 conflicts with the top of the liquid replenishing port 20.

[0028] By setting up the plug-in cavity 14, during use, the liquid storage box 15 is plugged into the inside of the plug-in cavity 14, and a dripping threshold is set for the dripping valve 17 connected to the liquid storage box 15. When the relative threshold is reached, the dripping valve 17 works to transfer the lubricating liquid stored in the liquid storage box 15 to the connecting tube 18, and then drips to the rotating block 12 through the connecting tube 18. Then, during the rotation of the rotating block 12, the inner wall of the rotating cavity 11 and the outer wall of the rotating block 12 are coated with lubricating liquid, thereby making the movement of the guide pulley body 13 more stable.

[0029] Principle and process of this utility model:

[0030] First, according to the operation requirements of the twisting cradle, a plurality of twisting cradle fixing frames 1 are fixedly connected to the area where the twisting cradle needs to be guided by means of screws and other components;

[0031] Secondly, the height position of the guide pulley body 13 is adjusted, and the specific adjustment method is through the provided adjustment knob 6. In this way, during use, by rotating the adjustment knob 6 forward or reversely, the connecting screw 5 is driven to rotate synchronously through the activity of the adjustment knob 6. When the connecting screw 5 rotates, it forms a screw transmission structure with the transmission screw sleeve 7, thereby driving the transmission screw sleeve 7 and the guide slider 3 to move vertically.

[0032] Afterwards, the wire material to be transmitted by the twisting cradle is guided by the guide pulley body 13, and the cleaning bristles 9 are provided. In this way, when the guide pulley body 13 rotates during use, the cleaning bristles 9 will clean the contact surface of the wire material to be guided, so as to avoid impurities adhering to the contact surface of the wire material, resulting in damage to the transmitted wire material;

[0033] Finally, through the setting of the plug-in cavity 14, during use, the liquid storage box 15 is plugged into the inside of the plug-in cavity 14, and a dripping threshold is set for the dripping valve 17 connected to the liquid storage box 15, and then when the relative threshold is reached, the dripping valve 17 works to transfer the lubricating liquid stored in the liquid storage box 15 to the connecting tube 18, and then drips to the rotating block 12 through the connecting tube 18, and then the rotating block 12 rotates during the rotation process, so that the inner wall of the rotating cavity 11 and the outer wall of the rotating block 12 are coated with lubricating liquid, so that the guide pulley body 13 can move more stably, and thus a cradle pulley block is ready for use.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cradle pulley assembly, comprising a cradle fixing frame (1), characterized in that: A guide rail (2) is symmetrically mounted on the front surface of the twisting cradle fixing frame (1), and a guide slider (3) is movably connected inside the guide rail (2). A connecting block (10) is mounted on the front surface of the guide slider (3), and a rotating chamber (11) is provided inside the connecting block (10). A rotating block (12) is movably connected inside the rotating chamber (11), and one end of the rotating block (12) is connected to the guide pulley body (13). A plug-in chamber (14) is provided at the top of the connecting block (10), and a liquid storage box (15) is plugged into the plug-in chamber (14). A drip valve (17) is symmetrically mounted on the bottom end of the liquid storage box (15), and a connecting pipe (18) is mounted on the output end of the drip valve (17). The input end of the drip valve (17) is connected to the bottom end of the liquid storage box (15).

2. The cradle pulley assembly according to claim 1, characterized in that: The rear inner wall of the guide slide rail (2) is symmetrically mounted with mounting blocks (4), and a connecting screw (5) is rotatably connected between the mounting blocks (4). The outer side wall of the connecting screw (5) is meshingly connected with a transmission screw sleeve (7), and the transmission screw sleeve (7) is installed through the inside of the guide slide block (3).

3. The cradle pulley assembly according to claim 2, characterized in that: The top end of the mounting block (4) is movably connected to an adjusting knob (6), and the bottom end of the adjusting knob (6) is transmission-connected to the top end of the connecting screw rod (5).

4. The cradle pulley assembly according to claim 1, characterized in that: A connecting frame (8) is installed at the bottom end of the guide sliding block (3) by means of screws, and the connecting frame (8) is arranged in an "L"-shaped structure. A plurality of cleaning bristles (9) are installed at equal intervals at the top end of the connecting frame (8), and the top ends of the cleaning bristles (9) are in contact with the inner bottom end of the guide pulley body (13).

5. The cradle pulley assembly according to claim 1, characterized in that: A limiting block (16) is installed on the outer side wall of the liquid storage box (15), and the bottom end of the limiting block (16) abuts against the top end of the plug-in cavity (14).

6. The cradle pulley assembly according to claim 1, characterized in that: The outer side wall of the liquid storage box (15) is provided with an observation window (19), and the outer side wall of the observation window (19) is provided with liquid level values ​​at equal intervals.

7. The cradle pulley assembly according to claim 1, characterized in that: The top of the liquid storage box (15) is provided with a liquid replenishing port (20) which is connected to the interior of the top of the liquid storage box (15), and the top of the liquid replenishing port (20) is in conflict with the bottom end of the sealing cover (21), the bottom end of the sealing cover (21) is threadedly connected to the inside of the liquid replenishing port (20), and the inner side wall of the liquid replenishing port (20) is threadedly connected to the outer side wall of the bottom end of the sealing cover (21).

Citation Information

Patent Citations

  • Wire guiding device of stranding machine

    CN202090220U