Detection device for high-precision full-line rail processing
By designing a high-precision full-line rail processing detection device including arc grooves and telescopic springs, the problem of cumbersome and inflexible detection in the prior art is solved, and multi-angle and multi-directional detection of the workpiece is realized, and detection efficiency and applicability are improved.
Patent Information
- Application Number
- CN202421457825.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing detection devices for full-line rail processing cannot quickly complete the comprehensive monitoring of the workpiece, especially when the workpiece needs to be moved and flipped, the inspection process is cumbersome and not flexible enough.
A high-precision full-line rail processing detection device is designed, including a workbench, fixing assembly, mounting frame, micrometer and control assembly. Through the cooperation of arc grooves and telescopic springs, stable fixation and multi-angle detection of the workpiece are achieved, and the micrometer can flexibly correspond to different positions of the workpiece.
It realizes multi-angle and multi-directional inspection of the workpiece, can fully cover all sides of the workpiece, improves the flexibility and efficiency of inspection, and is suitable for workpieces of various shapes and sizes.
Smart Images

Figure CN222895638U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of workpiece detection, in particular to a high-precision full-line rail processing detection device. Background Art
[0002] Full-line machining refers to the process of machining the entire contour of the workpiece. In this machining process, the entire contour of the workpiece needs to be machined, not just a portion. Full-line machining is usually used in the field of workpiece machining that requires high precision and complex shapes, such as mold manufacturing, aerospace parts machining, etc. Full-line machining usually uses CNC machining technology, and the CNC machine tool processes the overall contour of the workpiece according to the pre-set machining path and parameters. This machining method can ensure the accuracy and consistency of the overall shape and size of the workpiece, while improving production efficiency and machining quality.
[0003] The whole rail processing usually includes CNC milling, CNC turning, EDM and other processing methods. According to the requirements and processing difficulty of different workpieces, choose the appropriate processing method for the whole rail processing;
[0004] The detection devices used for full linear rail processing are usually used to detect the dimensional accuracy and shape accuracy of the workpiece after processing to ensure that the processing quality meets the requirements. These detection devices usually include various measuring instruments and equipment to measure the geometric shape, size, surface roughness and other parameters of the workpiece.
[0005] For example, the Chinese patent publication No. 201721872183.1 discloses a workpiece detection device, including a base, a guide rail and a clamping device are provided on the base, a guide rail slider is slidably connected to the guide rail, and a detection device is provided on the guide rail slider; the clamping device includes a mounting seat fixed on the base, a clamp and a telescopic device, the telescopic device is installed on the mounting seat, one end of the clamp is installed on the mounting seat, and the other end extends out of the mounting seat, and a vertical downward through hole is provided on the clamp, and the clamp includes a fixed clamp and a movable clamp, the fixed clamp is fixed on the mounting seat, the movable clamp is connected to the telescopic device, and the telescopic device drives the movable clamp to move on the mounting seat.
[0006] Although the above device can complete the size detection of the workpiece, in actual use, it is impossible to move and flip the fixed workpiece. After completing the detection of one side, it needs to be loosened, changed and repositioned. The detection part cannot complete the comprehensive monitoring of the workpiece quickly, and it is more troublesome to use. For this reason, we propose a high-precision full-line rail processing detection device to solve the above problems. Utility Model Content
[0007] The utility model aims to solve one of the technical problems existing in the prior art or related technology.
[0008] To this end, the technical solution adopted in this utility model is:
[0009] A detection device for high-precision full-linear rail processing comprises a workbench, a fixing assembly for stabilizing a workpiece is arranged on the top of the workbench, a mounting frame is fixedly connected to one side of the workbench, a micrometer for detecting the workpiece is installed on the top of the mounting frame, a control assembly for changing the corresponding position of the workpiece and the micrometer is arranged at the bottom of the fixing assembly, the fixing assembly is fixed to the workbench through the control assembly, the control assembly comprises two arc grooves, the arc grooves are opened on the top of the workbench, the two arc grooves are evenly distributed around the axis of the workbench, a fixing cylinder is fixedly connected to one side of the inner cavity of the arc groove, a telescopic spring is built in the fixing cylinder, one end of the telescopic spring is fixedly connected to the bottom of the inner cavity of the fixing cylinder, the fixing assembly comprises two moving tables, the two moving tables are respectively placed in the two arc grooves, the two moving tables are evenly distributed around the axis of the workbench, the bottom of the moving table is placed in the arc groove and is slidably connected thereto, one side of the moving table in the arc groove is fixedly connected to one end of the telescopic spring away from the fixed cylinder, and both sides of the moving table are in contact with limiting rollers.
[0010] Preferably, the other end of the telescopic spring is in contact with the control assembly, the telescopic spring is placed in an arc-shaped groove, and a plurality of limiting grooves are provided on the top of the workbench.
[0011] Preferably, the plurality of limit grooves are evenly distributed around the axis of the workbench, the plurality of limit grooves are evenly distributed along the inner ring edge of the arc-shaped groove, and the top of the workbench is fixedly connected with a plurality of mounting seats.
[0012] Preferably, the plurality of mounting seats are evenly distributed along the outer ring edge of the arc-shaped groove, the top of the mounting seat is hinged with a limiting roller, and one end of the limiting roller away from the mounting seat is slidably connected to the wall of the limiting groove.
[0013] Preferably, a moving roller is sleeved on one end of the top of the moving platform, an external thread is provided on the surface of the moving roller, and the moving roller is threadably connected to the moving platform via the external thread.
[0014] Preferably, one end of the moving roller away from the workbench axis is fixedly connected to a screw wheel, and the surface of one end of the moving roller close to the workbench axis is sleeved with an assembly cylinder, and the moving roller is slidably connected to the inner wall of the assembly cylinder.
[0015] Preferably, one end of the moving roller in the assembly tube is fixedly connected to a push plate, the push plate is placed in the assembly tube and slidably connected thereto, a return spring is provided on the side of the push plate away from the moving roller, and one end of the return spring away from the push plate contacts the inner wall of the assembly tube.
[0016] Preferably, the end of the assembly cylinder away from the moving roller is fixedly connected to a positioning plate, both ends of the positioning plate surface are slidably connected to fixing plates, the fixing plates at both ends are connected by elastic parts, and the end of the fixing plate away from the positioning plate is fixedly connected to a clamping plate.
[0017] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:
[0018] In the utility model, two moving rollers approach each other and then drive two positioning plates to approach the workpiece, and at the same time cooperate with two clamping plates fixed by elastic parts to stabilize the workpiece. By rotating the two positioning plates, the assembly cylinder at the tail of the positioning plate is rotatably connected with the moving roller, and then the corresponding state of the workpiece and the top micrometer can be changed, so that other surfaces of the workpiece can be detected. During the detection process, the two moving tables can be pushed to move along the arc groove, so that the workpiece can be rotated around the axis of the worktable. The micrometer on the top of the worktable is not on the axis of the worktable, so that the micrometer can detect other positions of this surface of the workpiece, and multi-angle and multi-directional detection of the workpiece can be realized, thereby achieving comprehensive coverage, not just limited to a certain side of the workpiece. The device can perform comprehensive detection of the workpiece, and the device is flexible and comprehensive, suitable for workpieces of various shapes and sizes, so that it has high applicability in full-line rail processing in different fields. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0020] Figure 2 It is a schematic diagram of the structure of the workbench of the utility model from a top view.
[0021] Figure 3 For this utility model Figure 1 Enlarged structural diagram at A in the middle.
[0022] Figure 4 This is a schematic diagram of the structure of the control component of the utility model.
[0023] Figure 5 It is a schematic diagram of the assembly structure of the sports platform and the arc groove of the utility model.
[0024] Figure 6 This is a schematic diagram of the structure of the fixing component of the utility model.
[0025] In the figure: 1. workbench; 101. mounting frame; 102. micrometer; 2. control assembly; 201. arc groove; 202. fixing cylinder; 203. telescopic spring; 204. limiting groove; 205. mounting seat; 206. limiting roller; 3. fixing assembly; 301. moving table; 302. moving roller; 303. external thread; 304. turning wheel; 305. assembly cylinder; 306. push plate; 307. reset spring; 308. positioning plate; 309. clamping plate; 310. fixing plate. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Example: Figure 1-Figure 6 As shown, the utility model provides a high-precision full-line rail processing detection device, including a workbench 1, a fixing component 3 for stabilizing a workpiece is arranged on the top of the workbench 1, a mounting frame 101 is fixedly connected to one side of the workbench 1, a micrometer 102 for detecting the workpiece is installed on the top of the mounting frame 101, a control component 2 for changing the corresponding position of the workpiece and the micrometer 102 is arranged at the bottom of the fixing component 3, the fixing component 3 is fixed to the workbench 1 through the control component 2, and multiple components cooperate so that the device can perform comprehensive detection of the workpiece.
[0028] Furthermore, a moving roller 302 is sleeved on one end of the top of the moving table 301, and an external thread 303 is provided on the surface of the moving roller 302. The moving roller 302 is threadedly connected to the moving table 301 through the external thread 303. A screw wheel 304 is fixedly connected to the end of the moving roller 302 away from the axis of the workbench 1, and an assembly cylinder 305 is sleeved on the surface of the end of the moving roller 302 close to the axis of the workbench 1. The moving roller 302 is slidably connected to the inner wall of the assembly cylinder 305, and a push plate 306 is fixedly connected to one end of the moving roller 302 in the assembly cylinder 305. The push plate 306 is placed in the assembly cylinder 305 and is slidably connected thereto, and a return spring 306 is provided on the side of the push plate 306 away from the moving roller 302 07. One end of the return spring 307 away from the push plate 306 contacts the inner wall of the assembly cylinder 305. One end of the assembly cylinder 305 away from the moving roller 302 is fixedly connected with a positioning plate 308. Both ends of the surface of the positioning plate 308 are slidably connected with fixed plates 310. The fixed plates 310 at both ends are connected by elastic members. One end of the fixed plate 310 away from the positioning plate 308 is fixedly connected with a clamping plate 309. The workpiece is placed between the two positioning plates 308. By rotating the screw wheel 304, the two moving rollers 302 are brought close to each other and then the two positioning plates 308 are driven close to the workpiece. At the same time, the two clamping plates 309 fixed by the elastic members are used to stabilize the workpiece to facilitate subsequent inspection.
[0029] Furthermore, two arc grooves 201 are provided in the control component 2, the arc grooves 201 are opened on the top of the workbench 1, and the two arc grooves 201 are evenly distributed around the axis of the workbench 1. A fixed cylinder 202 is fixedly connected to one side of the inner cavity of the arc groove 201, and a telescopic spring 203 is built in the fixed cylinder 202. One end of the telescopic spring 203 is fixedly connected to the bottom of the inner cavity of the fixed cylinder 202, and the other end of the telescopic spring 203 is in contact with the control component 2. Two moving platforms 301 are provided in the fixed component 3, and the two moving platforms 301 are respectively placed in the two arc grooves 201, and the two moving platforms 301 are evenly distributed around the axis of the workbench 1. The bottom of the moving table 301 is placed in the arc groove 201 and is slidably connected thereto. One side of the moving table 301 in the arc groove 201 is fixedly connected to one end of the telescopic spring 203 away from the fixed cylinder 202. Both sides of the moving table 301 are in contact with the limiting rollers 206. The telescopic spring 203 is placed in the arc groove 201. During the detection process, the two moving tables 301 can be pushed to move along the arc groove 201, so that the workpiece can rotate around the axis of the workbench 1. The micrometer 102 on the top of the workbench 1 is not on the axis of the workbench 1, so that the micrometer 102 can detect other positions on this surface of the workpiece.
[0030] Furthermore, a plurality of limit grooves 204 are provided on the top of the workbench 1, and the plurality of limit grooves 204 are evenly distributed around the axis of the workbench 1, and the plurality of limit grooves 204 are evenly distributed along the inner ring edge of the arc groove 201; a plurality of mounting seats 205 are fixedly connected to the top of the workbench 1, and the plurality of mounting seats 205 are evenly distributed along the outer ring edge of the arc groove 201; a limit roller 206 is hinged on the top of the mounting seat 205, and one end of the limit roller 206 away from the mounting seat 205 is slidably connected to the wall of the limit groove 204; the moving table 301 is fixed by assembling the plurality of limit rollers 206 and the limit groove 204, and has stability.
[0031] Working principle: When using this device, place the workpiece between the two positioning plates 308, rotate the screw wheel 304 to make the two moving rollers 302 approach each other, and then drive the two positioning plates 308 close to the workpiece, and cooperate with the two clamping plates 309 fixed by elastic members to stabilize the workpiece for subsequent inspection. By rotating the two positioning plates 308, the assembly cylinder 305 at the tail of the positioning plate 308 is rotatably connected with the moving roller 302, and then the corresponding state of the workpiece and the top micrometer 102 can be changed, so that other surfaces of the workpiece can be inspected. During the process, the two moving tables 301 can be pushed to move along the arc groove 201, so that the workpiece can rotate around the axis of the workbench 1. The micrometer 102 on the top of the workbench 1 is not on the axis of the workbench 1, so that the micrometer 102 can detect other positions of this surface of the workpiece. The moving table 301 can be fixed by assembling multiple limiting rollers 206 and limiting grooves 204, which has stability. The overall device can perform comprehensive detection of the workpiece and realize multi-angle and multi-directional detection of the workpiece, thereby achieving comprehensive coverage, not just limited to a certain side of the workpiece.
[0032] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A high-precision full-line rail processing detection device, characterized in that: The invention comprises a workbench (1), wherein a fixing component (3) for stabilizing a workpiece is arranged on the top of the workbench (1), a mounting frame (101) is fixedly connected to one side of the workbench (1), a micrometer (102) for detecting the workpiece is installed on the top of the mounting frame (101), a control component (2) for changing the corresponding position of the workpiece and the micrometer (102) is arranged on the bottom of the fixing component (3), the fixing component (3) is fixed to the workbench (1) via the control component (2), the control component (2) comprises two arc grooves (201), the arc grooves (201) are arranged on the top of the workbench (1), the two arc grooves (201) are evenly distributed around the axis of the workbench (1), and the arc grooves (201) are arranged on the top of the workbench (1). A fixed cylinder (202) is fixedly connected to one side of the inner cavity of the groove (201), and a telescopic spring (203) is built in the fixed cylinder (202). One end of the telescopic spring (203) is fixedly connected to the bottom of the inner cavity of the fixed cylinder (202). The fixed component (3) comprises two moving platforms (301). The two moving platforms (301) are respectively placed in two arc-shaped grooves (201). The two moving platforms (301) are evenly distributed around the axis of the workbench (1). The bottom of the moving platform (301) is placed in the arc-shaped groove (201) and is slidably connected thereto. One side of the moving platform (301) in the arc-shaped groove (201) is fixedly connected to one end of the telescopic spring (203) away from the fixed cylinder (202).
2. A high-precision full-line rail processing detection device according to claim 1, characterized in that: The other end of the telescopic spring (203) contacts the control component (2); the telescopic spring (203) is placed in the arc-shaped groove (201); and a plurality of limiting grooves (204) are provided on the top of the workbench (1).
3. A high-precision full-line rail processing detection device according to claim 2, characterized in that: The plurality of limit grooves (204) are evenly distributed around the axis of the workbench (1), the plurality of limit grooves (204) are evenly distributed along the inner ring edge of the arc-shaped groove (201), and the top of the workbench (1) is fixedly connected with a plurality of mounting seats (205).
4. A high-precision full-line rail processing detection device according to claim 3, characterized in that: The plurality of mounting seats (205) are evenly distributed along the outer ring edge of the arc-shaped groove (201); a limiting roller (206) is hingedly connected to the top of the mounting seat (205); and one end of the limiting roller (206) away from the mounting seat (205) is slidably connected to the groove wall of the limiting groove (204).
5. The high-precision full-line rail processing detection device according to claim 1, characterized in that: Both sides of the moving platform (301) are in contact with the limiting rollers (206); a moving roller (302) is sleeved on one end of the top of the moving platform (301); an external thread (303) is provided on the surface of the moving roller (302); and the moving roller (302) is threadedly connected to the moving platform (301) via the external thread (303).
6. A high-precision full-line rail processing detection device according to claim 5, characterized in that: The end of the moving roller (302) away from the axis of the workbench (1) is fixedly connected to a screw wheel (304), the surface of the end of the moving roller (302) close to the axis of the workbench (1) is sleeved with an assembly cylinder (305), and the moving roller (302) is slidably connected to the inner wall of the assembly cylinder (305).
7. A high-precision full-line rail processing detection device according to claim 6, characterized in that: One end of the moving roller (302) in the assembly tube (305) is fixedly connected to a push plate (306), and the push plate (306) is placed in the assembly tube (305) and slidably connected thereto. A return spring (307) is provided on the side of the push plate (306) away from the moving roller (302), and one end of the return spring (307) away from the push plate (306) contacts the inner wall of the assembly tube (305).
8. A high-precision full-line rail processing detection device according to claim 7, characterized in that: One end of the assembly cylinder (305) away from the moving roller (302) is fixedly connected to a positioning plate (308), and both ends of the surface of the positioning plate (308) are slidably connected to fixed plates (310), and the fixed plates (310) at both ends are connected by elastic parts, and one end of the fixed plate (310) away from the positioning plate (308) is fixedly connected to a clamping plate (309).
Citation Information
Patent Citations
Workpiece detecting device
CN207688776U