Cigarette case appearance full-dimension online detection device based on image recognition

Through the full-dimensional online detection device for appearance of cigarette boxes based on image recognition, 360° dead angle detection is achieved using multiple sets of array cameras and image processing units, the problems of low detection efficiency and inability to conduct all-round detection in the prior art are solved, and the detection accuracy and efficiency are significantly improved to meet the needs of modern production lines.

CN120064319AActive Publication Date: 2025-05-30SHENZHEN JUJIN PAPER PACKAGING CO LTD

Patent Information

Application Number
CN202510552897.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2025-05-30
Estimated Expiration
2045-04-29

AI Technical Summary

Technical Problem

The existing cigarette box appearance detection technology has problems such as low detection efficiency, high labor intensity, strong subjectivity, and the inability to fully detect the top, bottom and sides of the cigarette box. In addition, the traditional machine vision detection device has a complex structure, a high failure rate and a slow detection speed, which cannot meet the high-speed inspection needs of modern tobacco packaging production lines.

Method used

Using a full-dimensional online detection device for the appearance of cigarette boxes based on image recognition, a 360° blind spot detection is achieved through a circumferentially distributed multi-group array camera and a secondary all-round rotation detection mechanism of cigarette boxes. Combining the analog signal digitization processing and defect recognition algorithm of the image processing unit, the detection blind spots are eliminated and the detection accuracy is improved. Use a clamping structure with guide rings and balls and an accurate flip mechanism composed of gear-short teeth and long teeth groups to ensure that the cigarette box maintains accurate angle and stability during the inspection process.

Benefits of technology

It realizes 360° blind spot detection on the top, bottom and four sides of the cigarette box, which significantly improves the accuracy of the appearance quality control of the cigarette box, improves the detection efficiency and reliability, and meets the high-speed inspection needs of modern tobacco packaging production lines.

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Abstract

The invention relates to the technical field of material surface detection, in particular to a cigarette case appearance full-dimension online detection device based on image recognition. The cigarette case appearance full-dimension online detection device based on image recognition comprises a support, a controller, a supporting disc, a motor, a rotating disc, a full-dimension detection assembly, an alarm, a guide ring, a supporting piece, a clamping rod, a ball, a rotating assembly and a conveying assembly, and the controller is installed on the front side of the support; supporting discs are connected to the front side and the rear side of the middle of the support correspondingly, a motor is installed in the middle of the supporting disc on the front side, and rotating discs are rotationally connected to the inner sides of the supporting discs. 360-degree dead-corner-free detection of the top face, the bottom face and the four side faces of the cigarette case is achieved through the multiple sets of array cameras distributed in the circumferential direction and a cigarette case secondary comprehensive rotation detection mechanism, detection blind areas are effectively eliminated in combination with analog signal digital processing and a defect recognition algorithm of the image processing unit, and the cigarette case appearance quality control precision is greatly improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of material surface detection, and particularly to an all-dimensional on-line detection device for the appearance of cigarette cases based on image recognition. Background Art

[0002] In the field of tobacco packaging production, the appearance quality of cigarette cases is an important indicator of the product's market competitiveness, directly affecting consumers' recognition and trust in the brand. Currently, the main methods for detecting the appearance of cigarette cases are manual sampling inspection and traditional machine vision detection. For manual sampling inspection, inspectors need to visually check and use simple tools to check the printing defects, box body damage, gold stamping deviation, etc. on the surface of cigarette cases one by one. There are problems such as low detection efficiency (the detection speed of a single manual position is about 30 - 50 per minute), high labor intensity, and high missed detection rate due to visual fatigue easily caused by long-term operation; moreover, the subjectivity of manual detection is strong, and there are differences in the defect judgment criteria among different inspectors, making it difficult to ensure the consistency of detection results.

[0003] Traditional machine vision detection devices mostly use single-group cameras or fixed-angle shooting methods, and single cigarette cases are conveyed once through a conveyor belt for single-sided detection. Although the detection efficiency is improved to a certain extent, they cannot cover all areas of the top, bottom, and sides of cigarette cases. For example, some devices can only detect the printing quality of the front and side of cigarette cases, and it is difficult to identify the defects of the gold stamping pattern on the top, the pasted label on the bottom, and the corners of the box body; some devices using multi-angle detection need to use complex mechanical flipping mechanisms to turn over cigarette cases, which have problems such as complex structure, high failure rate, and easy scratching of the cigarette case surface during the flipping process. Moreover, only one cigarette case can be detected at a time, and the detection speed is slow, unable to meet the high-speed detection requirements of modern tobacco packaging production lines. Summary of the Invention

[0004] In order to overcome the above-mentioned drawbacks, the present invention provides an all-dimensional on-line detection device for the appearance of cigarette cases based on image recognition.

[0005] The technical solution is as follows: An all-dimensional on-line detection device for the appearance of cigarette cases based on image recognition, comprising a bracket, a controller, a support disk, a motor, a turntable, an all-dimensional detection component, an alarm, a guide ring, a support member, a clamping rod, a ball, a rotating component and a conveying component. The controller is installed on the front side of the bracket. The front and rear sides of the middle part of the bracket are respectively connected with support disks. A motor is installed in the middle of the front support disk. The inner sides of the support disks are all rotatably connected with turntables. The output shaft of the motor penetrates through the front support disk and is connected with the front turntable. An all-dimensional detection component is installed between the two turntables. A plurality of groups of array cameras are installed at intervals along the circumference on this component. Alarms are connected at positions close to each group of array cameras on the all-dimensional detection component. The alarms, the all-dimensional detection component and the motor are all electrically connected to the controller. The outer sides of the support disks are connected with a guide ring. A plurality of support members are connected at intervals along the circumference on the turntable. The outer sides of the support members are slidably connected with clamping rods. The outer ends of the clamping rods are hinged with balls that rollingly contact the guide ring. A rotating component is provided on the support member, and a conveying component is provided on the bracket.

[0006] As a further preferred solution, an image processing unit (DSP chipset) is integrated in the all-dimensional detection component.

[0007] As a further preferred solution, the inner ends of the clamping rods are provided with rubber materials.

[0008] As a further preferred solution, the rotating component includes gears, clamping springs, short tooth groups and long tooth groups. Gears are rotatably connected to the outer sides of the support members. The gears are spline-connected with the corresponding clamping rods. Clamping springs are connected between the clamping rods and the corresponding gears. Transmission tooth groups are provided in some areas on the outer side walls of the support disks, including three short tooth groups evenly distributed at intervals on the left side and a long tooth group continuously arranged on the right side.

[0009] As a further preferred solution, the gears have 20 teeth in total, the short tooth groups have five teeth, and the transmission ratio is 4:1.

[0010] As a further preferred solution, the conveying component includes a transfer component, a feeding component, a discharging component, a transmission, a side position detection component, a limit ring and a conveyor belt. The transfer component and the feeding component are installed on the left side of the top of the bracket. The feeding component is located on the right side of the transfer component. The discharging component is installed on the right side of the top of the bracket. Two transmissions are installed between the power shafts of the transfer component and the feeding component, which can adjust the conveying speeds of the transfer component and the feeding component. Side position detection components are symmetrically installed on the feeding component. And alarms are also installed on the side position detection components. The side position detection components and these alarms are all electrically connected to the controller. The side position detection components are also electrically connected to the image processing unit in the all-dimensional detection component. A limit ring is connected to the outer side of the turntable. The conveyor belt is wound between the front and rear ends of one of the power shafts of the feeding component and the discharging component and the corresponding limit rings.

[0011] As a further preferred scheme, it also includes a stabilizing rod, a support rod and a tension spring. The stabilizing rod is slidably connected to the support member, the support member is connected to a position in the same line as the stabilizing rod, and a tension spring is connected between the support rod and the corresponding stabilizing rod. The inner end of the gear is designed as a square constraint structure, and the stabilizing rod adapts to the square contour to form a contact fit.

[0012] As a further preferred scheme, it also includes a fixed rod and a limit frame. The top of the bracket is located at the front and rear sides of the transfer assembly, the feeding assembly and the discharging assembly, and a plurality of fixed rods are connected at intervals. The limit frame is installed between the upper ends of the fixed rods on the same side by bolts. The limit frame is located above the transfer assembly, the feeding assembly and the discharging assembly, and is used to limit the vertical displacement of the carton during transportation.

[0013] The present invention has the following advantages: 1. Through multiple groups of circumferentially distributed array cameras and a secondary all-round rotation detection mechanism for cigarette boxes, 360° no-dead-angle detection of the top, bottom and four sides of the cigarette box can be achieved. Combined with the analog signal digital processing and defect recognition algorithm of the image processing unit, the detection blind spots can be effectively eliminated, greatly improving the control accuracy of the appearance quality of the cigarette box.

[0014] 2. The clamping structure of the guide ring and the ball, as well as the precise flipping mechanism composed of the gear-short tooth group and the long tooth group, cooperate with the positioning and stabilizing components of the stabilizing rod and the tension spring to ensure that the cigarette box maintains a precise angle during the clamping, flipping and rotation process, and ensure the accuracy and stability of the image acquisition position.

[0015] 3. The design of the stabilizing rod and the square structure inside the gear. When the gear rotates, the square structure pushes the stabilizing rod, and the elastic force of the tension spring makes the stabilizing rod press against the square structure, thereby providing additional support for the rotation of the gear and reducing shaking and deviation during rotation.

[0016] 4. After the gear rotates 90 degrees each time, the abutment between the stabilizing rod and the square structure can ensure that the gear stops accurately at the predetermined position, thereby ensuring the accuracy and consistency of the cigarette box angle adjustment and improving the accuracy and reliability of cigarette box detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the guide ring, support member, clamping rod and other components of the present invention.

[0019] Figure 3 It is a schematic diagram of the three-dimensional structure of the turntable, full-dimensional detection assembly, alarm and other components of the present invention.

[0020] Figure 4 This is a split diagram of the supporting plate, motor, turntable and other components of the present invention.

[0021] Figure 5 This is a three-dimensional structural schematic diagram of components such as the ball, gear, and clamping spring of the present invention.

[0022] Figure 6 This is a three-dimensional structural schematic diagram of components such as the clamping rod, gear, and long teeth of the present invention.

[0023] Figure 7 This is a planar structural schematic diagram of components such as the gear, short teeth, and long teeth of the present invention.

[0024] Figure 8 This is a three-dimensional structural schematic diagram of the limit ring and conveyor belt of the present invention.

[0025] Figure 9 This is a three-dimensional structural schematic diagram of components such as the stabilizing rod, support rod, and tension spring of the present invention.

[0026] Figure 10 This is a three-dimensional structural schematic diagram of the gear and the square constraint structure above it of the present invention.

[0027] Figure 11 This is a state diagram of the stabilizing rod of the present invention in contact with the square constraint structure.

[0028] Figure 12 This is a three-dimensional structural schematic diagram of components such as the transfer assembly, feeding assembly, and fixing rod of the present invention.

[0029] Figure 13 This is a three-dimensional structural schematic diagram of the fixing rod and the limit frame of the present invention.

[0030] Wherein: 1 - bracket, 101 - controller, 102 - support disk, 103 - motor, 104 - turntable, 105 - full-dimensional detection assembly, 106 - alarm, 201 - guide ring, 202 - support member, 203 - clamping rod, 204 - ball, 205 - gear, 206 - clamping spring, 207 - short tooth group, 208 - long tooth group, 301 - transfer assembly, 302 - feeding assembly, 303 - discharging assembly, 304 - transmission, 305 - side detection assembly, 306 - limit ring, 307 - conveyor belt, 401 - stabilizing rod, 402 - support rod, 403 - tension spring, 501 - fixing rod, 502 - limit frame. Detailed implementation mode

[0031] Embodiment 1: An all-dimensional on-line detection device for the appearance of cigarette cases based on image recognition, as Figures 1-8As shown in the figure, it includes a bracket 1, a controller 101, a support disk 102, a motor 103, a turntable 104, a full-dimensional detection component 105, an alarm 106, a guide ring 201, a support member 202, a clamping rod 203, a ball 204, a rotating component and a conveying component. The bracket 1 serves as the main support structure of the device. The controller 101 is installed on the front side of the bracket 1 through bolts and integrates a PLC control module and a data processing unit, which are used to coordinate the actions of each actuator and receive and process detection signals. On the front and back sides of the middle part of the bracket 1, support disks 102 arranged oppositely are respectively connected. The motor 103 is installed in the middle of the front support disk 102 through bolts and serves as the power source. The inner sides of the support disks 102 are all rotatably connected to the turntable 104. The output shaft of the motor 103 penetrates through the front support disk 102 and is connected to the front turntable 104 through a coupling, thereby driving the turntable 104 to rotate. A full-dimensional detection component 105 is installed between the two turntables 104. Multiple groups of array cameras are installed at intervals along the circumference on this component. The multiple groups of array cameras are distributed along the circumference, and can realize the synchronous detection operation of multiple cigarette cases. By taking pictures of multiple sides of the cigarette case, image information of multiple sides of the cigarette case is obtained to achieve full-dimensional detection and reduce the detection blind area. Alarms 106 are connected to the full-dimensional detection component 105 at positions close to each group of array cameras. When the image processing unit determines that there are appearance defects (such as gold stamping offset, box surface wrinkles, etc.) on the cigarette case, the controller 101 triggers the corresponding alarm 106, and prompts manual review through a flashing light and a beeping signal. The alarm 106, the full-dimensional detection component 105 and the motor 103 are all electrically connected to the controller 101. Guide rings 201 are connected to the outer sides of the support disks 102. A plurality of support members 202 are connected to the turntable 104 at intervals along the circumference, and the number thereof matches the number of array camera groups. The outer sides of the support members 202 are all slidably connected to the clamping rods 203. The outer ends of the clamping rods 203 are all hinged with balls 204. The balls 204 are in rolling contact with the guide ring 201, and a 45° inclined guide surface is provided at the left end of the guide ring 201. When the turntable 104 rotates along the circumference, the balls 204 slide along the inclined surface of the guide ring 201, pushing the clamping rods 203 to translate in the inner direction, and realizing the radial clamping of the cigarette case through the clamping rods 203. The inner ends of the clamping rods 203 are provided with rubber materials. When clamping the cigarette case, it can avoid direct contact between the metal clamping rods 203 and the surface of the cigarette case, causing scratches, indentations and other damages. And the surface of the rubber material has a certain roughness, and can generate a large friction force when contacting the surface of the cigarette case. During the high-speed rotation and flipping of the cigarette case with the turntable 104, it can ensure that the cigarette case will not slide or shift. A rotating component is provided on the support member 202, and a conveying component is provided on the bracket 1.

[0032] The full-dimension detection component 105 integrates an image processing unit (DSP chipset) inside, which is built with image noise reduction, edge detection, and defect recognition algorithms. It can convert the analog signal output by the camera into a digital image in real time, and after feature extraction, transmit the detection data (qualified / defect type) to the controller 101.

[0033] As Figures 5-7 shown, the rotating component includes a gear 205, a clamping spring 206, a short tooth group 207, and a long tooth group 208. Gears 205 are rotatably connected to the outside of the support member 202. The gears 205 are spline-connected to the corresponding clamping rods 203. Clamping springs 206 are connected between the clamping rods 203 and the corresponding gears 205. A transmission tooth group is provided in a partial area on the outer side wall of the support disc 102, including three short tooth groups 207 evenly distributed at intervals on the left side and a long tooth group 208 arranged continuously on the right side. The gear 205 has 20 teeth, the short tooth group 207 has five teeth, and the transmission ratio is 4:1, realizing a precise 90° flip of the cigarette case. When the gear 205 meshes with the long tooth group 208, it realizes a continuous 360° rotation of the cigarette case, meeting the full-dimension image acquisition requirements.

[0034] As Figure 1 、 Figure 2 and Figure 8 shown, the conveying component includes a transfer component 301, a feeding component 302, a discharging component 303, a transmission 304, a side position detection component 305, a limit ring 306, and a conveyor belt 307. The transfer component 301 and the feeding component 302 are installed on the left side of the top of the bracket 1 through bolts. The feeding component 302 is located on the right side of the transfer component 301. The discharging component 303 is installed on the right side of the top of the bracket 1. Two symmetrically arranged transmissions 304 are installed between the power shafts of the transfer component 301 and the feeding component 302, which can adjust the conveying speeds of the transfer component 301 and the feeding component 302. The cigarette cases are input into the transfer component 301 in a dense arrangement manner, and the speed of the feeding component 302 is 1 / 3 of that of the transfer component 301. Through the speed difference, the cigarette cases are changed from a dense arrangement to an equidistant arrangement, ensuring the precise alignment detection of individual cigarette cases. Side position detection components 305 (linear array cameras + bar-shaped light sources) are symmetrically installed on the front and back of the feeding component 302. And an alarm 106 is also installed on the side position detection component (305). The side position detection component 305 and the alarm 106 are both electrically connected to the controller 101. The side position detection component 305 is also electrically connected to the image processing unit in the full-dimension detection component 105. The side position detection component 305 is used to detect the flatness and printing defects of the front and back walls of the cigarette case, and the detection data is synchronously connected to the image processing unit. A limit ring 306 is connected to the outside of the turntable 104. A conveyor belt 307 is wound between the front and rear ends of one of the power shafts of the feeding component 302 and the discharging component 303 and the corresponding limit ring 306, so as to transmit the power of the turntable 104 to the feeding component 302 and the discharging component 303 through the conveyor belt 307.

[0035] The cigarette cases are fed into the transfer assembly 301 in a closely arranged manner. The operator starts the motor 103 by operating the controller 101. The output shaft of the motor 103 rotates to drive the front turntable 104 and the full-dimensional detection assembly 105 to rotate. The rear turntable 104 rotates accordingly. The turntable 104 drives the limit ring 306 to rotate. The limit ring 306 transmits power to the power shafts of the feeding assembly 302 and the discharging assembly 303 through the conveyor belt 307, causing the belts of the feeding assembly 302 and the discharging assembly 303 to start running. At the same time, under the action of the transmission 304, part of the power of the feeding assembly 302 is transmitted to the transfer assembly 301. The transmission 304 precisely adjusts the power so that the rotation speed of the transfer assembly 301 reaches three times that of the feeding assembly 302. When the transfer assembly 301 conveys the cigarette cases to the right to the feeding assembly 302, due to the speed difference between the two, the cigarette cases will automatically form an equidistant interval arrangement on the feeding assembly 302 and continue to be conveyed at a uniform speed, preparing for the subsequent detection process.

[0036] When the cigarette case moves with the feeding assembly 302 to a position aligned with the side detection assembly 305, the controller 101 controls the motor 103 to pause, and the conveyance of the cigarette case also pauses accordingly. At this time, the side detection assembly 305 automatically starts to perform an appearance inspection on the front and rear side walls of the cigarette case. The side detection assembly 305 transmits the collected image data to the image processing unit in the full-dimensional detection assembly 105. After receiving the data, the image processing unit quickly converts the analog image signal into a digital signal and uses a preset image analysis algorithm to process and analyze the image. If the detection result shows that the cigarette case is qualified, the image processing unit will send a qualified signal to the controller 101. After receiving the signal, the controller 101 restarts the motor 103, and the cigarette case continues to be conveyed on the feeding assembly 302; if it is detected that the cigarette case has an appearance defect, the alarm 106 on the side detection assembly 305 will immediately emit an alarm sound and turn on the warning light to remind the operator to promptly remove the unqualified cigarette case to prevent it from entering the subsequent detection process.

[0037] After the motor 103 restarts, the turntable 104 continues to rotate circumferentially, driving the support member 202, the clamping rod 203, and the ball 204 mounted on the turntable 104 to rotate synchronously. When the ball 204 on the clamping rod 203 moves to contact the inclined surface structure of the guide ring 201, due to the action of the inclined surface of the guide ring 201, the ball 204 will roll along the inclined surface, thereby pushing the clamping rod 203 to move inward. At this time, the clamping spring 206 between the clamping rod 203 and the support member 202 is compressed. During the process of the clamping rod 203 moving inward, exactly one cigarette case is conveyed to a position aligned with the clamping rod 203, and the clamping rod 203 will accurately clamp and fix the cigarette case. After the array camera aligned with the cigarette case on the full-dimensional detection component 105 recognizes the cigarette case through the built-in image recognition algorithm, it will send a signal to the controller 101. The controller 101 then controls the motor 103 to stop running, and the array camera quickly takes a picture of one side of the cigarette case to obtain the image information of this side. After the shooting is completed, the image information is immediately transmitted to the image processing unit, and the image processing unit quickly analyzes and processes the image. Within a preset specific detection time, if the image processing unit determines that the cigarette case is unqualified, the controller 101 will control the corresponding alarm 106 to sound an alarm, reminding the operator to record the relevant information of the unqualified cigarette case for subsequent processing; if the detection is qualified, the controller 101 will restart the motor 103 to make the turntable 104 continue to rotate. The rotation of the turntable 104 drives the clamping rod 203 and the gear 205 splined thereto to rotate circumferentially. When the gear 205 moves to mesh with the short tooth group 207 on the left part of the outer wall of the support disk 102, the short tooth group 207 will generate a driving force on the gear 205 to drive the gear 205 to rotate. Due to the spline connection between the gear 205 and the clamping rod 203, the rotation of the gear 205 will cause the clamping rod 203 and the clamped cigarette case to rotate synchronously by 90 degrees, realizing the turning operation of the cigarette case. After the cigarette case is turned over, the motor 103 pauses again, and the full-dimensional detection component 105 detects the other side of the turned-over cigarette case, and the detection process is the same as that of the single-side detection. Through the sequential action of the three short tooth groups 207, the cigarette case will rotate three times by 90 degrees respectively, thereby realizing the detection of the other three sides.

[0038] After the four sides of the cigarette box are tested, the turntable 104 continues to rotate intermittently in the circumferential direction. When the gear 205 moves to mesh with the long tooth group 208 on the right part of the outer wall of the support plate 102, the long tooth group 208 will continue to drive the gear 205 to rotate. Due to the layout range design of the long tooth group 208, the cigarette box will be continuously rotated 90 degrees in this process, thereby realizing the image acquisition and shooting of all aspects of the cigarette box to complete the secondary inspection. The secondary inspection can further improve the accuracy of the inspection and ensure that the possible minor defects of the cigarette box can be detected. After the secondary inspection is completed, the clamping rod 203 that clamps the cigarette box moves to a position that is separated from the guide ring 201 as the turntable 104 rotates. At this time, due to the resetting effect of the clamping spring 206, the clamping rod 203 will move outward and reset, thereby loosening the clamping of the cigarette box, and the cigarette box will fall onto the discharge assembly 303, and will be conveyed to the right by the discharge assembly 303 to the next process, or for subsequent collection operations. For cigarette boxes that are detected to have quality problems during the entire inspection process, the operator can take them out of the conveyor line when they reach the discharge assembly 303, and process them separately. Through the above series of operating procedures, the present device can realize all-round and continuous online inspection of the appearance of cigarette boxes, effectively improving the efficiency and accuracy of cigarette box appearance inspection.

[0039] Embodiment 2: Based on embodiment 1, Figures 9-11 As shown, it also includes a stabilizing rod 401, a support rod 402 and a tension spring 403. The stabilizing rod 401 is slidably connected to the support member 202. The support rod 402 is welded on the support member 202 at a position in the same straight line as the stabilizing rod 401. The tension spring 403 is connected between the support rod 402 and the corresponding stabilizing rod 401. The inner end of the gear 205 is designed as a square constraint structure, and the stabilizing rod 401 adapts to the square contour to form a contact fit.

[0040] When the gear 205 completes a 90° indexing rotation under the driving force of the short tooth group 207, the side of the square structure pushes the stabilizing rod 401 axially, causing the tension spring 403 to produce elastic deformation and store potential energy; when the gear 205 rotates to the predetermined position, the restoring force of the tension spring 403 drives the stabilizing rod 401 to press against the positioning plane of the square structure, forming a rigid limit constraint, effectively eliminating the transmission gap of the gear 205, ensuring high-precision control of the flipping angle of the cigarette box, and achieving the stable operation effect of "dynamic free rotation and static rigid positioning".

[0041] like Figures 12-13As shown in the figure, it further includes a fixing rod 501 and a limiting frame 502. A plurality of fixing rods 501 are connected at intervals at the front, rear, left, and right positions of the top of the bracket 1 where the transfer assembly 301, the feeding assembly 302, and the discharging assembly 303 are located. The upper ends of the fixing rods 501 on the same side are installed with a limiting frame 502 through bolts. The limiting frame 502 is located above the transfer assembly 301, the feeding assembly 302, and the discharging assembly 303, and is used to limit the vertical displacement during the conveying process of the paper box. The limiting frame 502 adopts a height-adjustable design. The operator can adjust the height positioning of the limiting frame 502 on the fixing rod 501 by adjusting the bolt-nut combination according to the actual height of the paper box. A silica gel anti-slip buffer strip is pasted on the bottom surface of the limiting frame 502, and a floating gap of 5 mm - 10 mm is maintained between it and the top surface of the cigarette box. While effectively restricting the vertical movement of the cigarette box, it avoids causing indentation damage to the box surface. When the paper box is conveyed by each conveying assembly, the limiting frame 502 ensures the spatial stability during the conveying process of the paper box through top surface constraint, and effectively prevents abnormal conditions such as dumping and offset from occurring.

Claims

1. A full-dimensional online detection device for cigarette box appearance based on image recognition, characterized in that: The invention comprises a bracket (1), a controller (101), a support plate (102), a motor (103), a turntable (104), a full-dimensional detection component (105), an alarm (106), a guide ring (201), a support member (202), a clamping rod (203), a ball bearing (204), a rotating component and a conveying component. The controller (101) is installed on the front side of the bracket (1). The front and rear sides of the middle part of the bracket (1) are respectively connected to the support plates (102). The motor (103) is installed in the middle part of the front support plate (102). The inner side of the support plate (102) is rotatably connected to the turntable (104). The output shaft of the motor (103) passes through the front support plate (102) and is connected to the front turntable (104). A rotating shaft (104) is installed between the two turntables (104). A full-dimensional detection component (105) is installed, and a plurality of groups of array cameras are installed at intervals along the circumference of the component. An alarm (106) is connected to a position close to each group of array cameras on the full-dimensional detection component (105). The alarm (106), the full-dimensional detection component (105) and the motor (103) are all electrically connected to the controller (101). A guide ring (201) is connected to the outer side of the support disk (102). A plurality of support members (202) are connected to the rotating disk (104) at intervals along the circumference. A clamping rod (203) is slidably connected to the outer side of the support member (202). A ball (204) that is in rolling contact with the guide ring (201) is hinged at the outer end of the clamping rod (203). A rotating component is provided on the support member (202), and a conveying component is provided on the bracket (1).

2. The device for online detection of full-dimensional appearance of cigarette boxes based on image recognition according to claim 1, characterized in that: The full-dimensional detection component (105) is integrated with an image processing unit (DSP chipset).

3. The device for online detection of full-dimensional appearance of cigarette boxes based on image recognition according to claim 1, characterized in that: The inner end of the clamping rod (203) is provided with a rubber material.

4. The device for online detection of full-dimensional appearance of cigarette boxes based on image recognition according to claim 1, characterized in that: The rotating assembly comprises a gear (205), a clamping spring (206), a short tooth group (207) and a long tooth group (208); the outer side of the support member (202) is rotatably connected to the gear (205); the gear (205) is spline-connected to the corresponding clamping rod (203); the clamping spring (206) is connected between the clamping rod (203) and the corresponding gear (205); a transmission tooth group is provided in a part of the upper area of ​​the outer side wall of the support plate (102), comprising three short tooth groups (207) evenly spaced on the left side, and a long tooth group (208) continuously arranged on the right side.

5. The device for online detection of full-dimensional appearance of cigarette boxes based on image recognition according to claim 4, characterized in that: The gear (205) has a total of 20 teeth, the short tooth group (207) has five teeth, and the transmission ratio is 4:

1.

6. The device for online detection of full-dimensional appearance of cigarette boxes based on image recognition according to claim 1, characterized in that: The conveying assembly comprises a transfer assembly (301), a feeding assembly (302), a discharging assembly (303), a transmission (304), a side position detection assembly (305), a limit ring (306) and a conveyor belt (307). The transfer assembly (301) and the feeding assembly (302) are installed on the left side of the top of the bracket (1), the feeding assembly (302) is located on the right side of the transfer assembly (301), and the discharging assembly (303) is installed on the right side of the top of the bracket (1). Two transmissions (304) are installed between the power shafts of the transfer assembly (301) and the feeding assembly (302), which can adjust the transfer assembly (301) and the feeding assembly (302). ) conveying speed, a lateral position detection component (305) is symmetrically mounted on the feeding component (302), and an alarm (106) is also mounted on the lateral position detection component (305), the lateral position detection component (305) and the alarm (106) are both electrically connected to the controller (101), the lateral position detection component (305) and the image processing unit in the full-dimensional detection component (105) are also electrically connected, a limit ring (306) is connected to the outer side of the turntable (104), and a conveyor belt (307) is wound around the front and rear ends of one of the power shafts of the feeding component (302) and the discharging component (303) and the corresponding limit ring (306).

7. The device for online detection of full-dimensional appearance of cigarette boxes based on image recognition according to claim 6, characterized in that: It also includes a stabilizing rod (401), a support rod (402) and a tension spring (403); the support member (202) is slidably connected to the stabilizing rod (401); a support rod (402) is connected to a position on the support member (202) that is in the same straight line as the stabilizing rod (401); a tension spring (403) is connected between the support rod (402) and the corresponding stabilizing rod (401); the inner end of the gear (205) is designed as a square constraint structure; the stabilizing rod (401) is adapted to the square contour to form a contact fit.

8. The device for online detection of full-dimensional appearance of cigarette boxes based on image recognition according to claim 7, characterized in that: The bracket (1) further comprises a fixing rod (501) and a limiting frame (502). The top of the bracket (1) is located at the front and rear sides of the transfer assembly (301), the feeding assembly (302) and the discharging assembly (303), and a plurality of fixing rods (501) are connected at intervals. The limiting frame (502) is installed between the upper ends of the fixing rods (501) on the same side by bolts. The limiting frame (502) is located above the transfer assembly (301), the feeding assembly (302) and the discharging assembly (303) and is used to limit the vertical displacement of the paper box during the transportation process.

Citation Information

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