Braided composite pipe leak detection device

By designing a woven composite pipe leakage measurement device including a leak measurement box, a rotating arm, a frame and a casing device, the problem of inconvenience in the detection of composite pipes is solved, and effective leakage detection of composite pipes is realized. The detection process is simple and supports multi-diameter composite pipes.

CN222895859UActive Publication Date: 2025-05-23ZHEJIANG ZHIREN DAILY NECESSITIES CO LTD
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Patent Information

Application Number
CN202421753068.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-23
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The composite tube is larger and thicker, and the length is not long. It is not convenient to detect conventional leak detectors, making it difficult to effectively conduct water-sealing testing.

Method used

A woven composite tube leakage measurement device is designed, including a leak measurement box, a rotating arm, a frame and a jig tube. The two ends of the composite tube are stuck through the jig tube, the composite tube is locked with a wire rope, and the composite tube is immersed in water through the rotating arm, and the air pump is started to inflate the composite tube, observe whether there are bubbles in the water, and conduct leakage measurement experiments.

Benefits of technology

Effective leakage detection of composite tubes is realized. The detection process is simple and can support composite tubes of more diameters. Due to the large friction force of composite materials, the wire rope can be firmly stuck and not slipped.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a leak hunting device for a braided composite pipe, which belongs to the technical field of leak hunting of composite pipes and comprises a leak hunting box body, rotating arms, a rack and pipe clamping devices, the leak hunting box body and the rotating arms are arranged on the rack, the pipe clamping devices are arranged on the rotating arms, and two ends of the composite pipe are clamped by the pipe clamping devices on the two rotating arms and are locked by steel wire ropes, during locking, the electric push rod is required to tighten and pull the steel wire rope to tension and lock the composite pipe, then the rotating arm rotates and descends, so that the whole composite pipe is immersed in water, the air pump is started to inflate the composite pipe, whether bubbles appear in water in the leak hunting box body or not is observed, a leak hunting experiment is carried out, and it needs to notice that a pressure gauge can be installed on the air pipe and air pressure observation is carried out. The whole detection process is simple, composite pipes with multiple diameters can be supported theoretically due to the arrangement of the conical part, the friction force is large due to the fact that composite materials are woven on the outer wall of the composite pipe, and the steel wire rope can be firmly clamped and does not slip.
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Description

Technical Field

[0001] The utility model belongs to the technical field of composite pipe leakage detection, in particular to a braided composite pipe leakage detection device. Background Art

[0002] Pipeline is a device connected by pipes, pipe connectors and valves for conveying gas, liquid or fluid with solid particles. Pipeline is widely used, mainly in water supply, drainage, heating, gas supply, long-distance transportation of oil and natural gas, agricultural irrigation, hydraulic engineering and various industrial devices. Integrated double-layer composite pipe is a pipe with double-layer structure composed of two layers of pipes through some processing technology.

[0003] Due to the different braiding materials of the composite pipe and factors such as braiding errors, the water tightness test is more convenient and accurate. However, because the composite pipe is larger and thicker, but not long, conventional leak detectors are not convenient enough to detect it. Utility Model Content

[0004] 1. Technical problems to be solved by the utility model

[0005] The purpose of the utility model is to solve the problems raised in the above background.

[0006] 2. Technical solution

[0007] In order to achieve the above-mentioned purpose, the technical solution provided by the utility model is:

[0008] The utility model discloses a braided composite pipe leak detection device, comprising a leak detection box, a rotating arm, a frame and a pipe clamp, wherein the leak detection box and the rotating arm are arranged on the frame, the pipe clamp is arranged on the rotating arm, water is arranged in the leak detection box, both ends of the composite pipe to be tested are clamped on the pipe clamp, the pipe body of the composite pipe is in the water in the leak detection box, an air pipe and a pipe joint are arranged on the frame, the air pipe is connected to the composite pipe through the pipe joint, and the air pipe is externally connected to an air pump.

[0009] Preferably, the pipe clamp includes a conical part, an electric push rod, a wire seat and a wire rope. A mounting plate is provided on the rotating arm, and the conical part is mounted on the mounting plate. The conical part is hollow and has through-holes at both ends. The flat end of the conical part is connected to a pipe joint. Electric push rods are provided at both ends of the conical part. The electric push rods are provided with a wire seat, and the wire rope is mounted on the wire seat.

[0010] Preferably, two steel wire ropes are arranged on each steel wire seat, both ends of the same steel wire rope are connected to the steel wire seat, the steel wire rope is passed around the conical member, the conical end of the conical member is provided with a rubber layer, and the conical end is inserted into the composite pipe.

[0011] Preferably, the steel wire rope fits the outer wall of the composite pipe, and the contact angle between the same steel wire rope and the outer wall of the composite pipe is greater than 180°.

[0012] Preferably, a rotating motor and a metal chain are provided on the frame. The metal chain is wound around the chain shaft. One end of the metal chain is connected to the rotating arm. The rotating motor drives the chain shaft to rotate.

[0013] 3. Beneficial effects

[0014] Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:

[0015] The utility model discloses a braided composite pipe leak detection device, which clamps two ends of the composite pipe by pipe clamps on two rotating arms and locks them by steel wire ropes, wherein when locking, an electric push rod needs to be tightened to pull the steel wire rope to tighten and lock the composite pipe, and then the rotating arm rotates and descends to immerse the entire composite pipe in water, and the air pump is started to inflate the composite pipe, and it is observed whether there are bubbles in the water in the leak detection box, and a leak detection experiment is performed. It should be noted that a pressure gauge can also be installed on the air pipe to observe the air pressure, and the whole detection process is simple. Due to the provision of a conical part, it can theoretically support composite pipes of larger diameters, and the outer wall of the composite pipe has a large friction force due to the braiding of composite materials, and the steel wire rope can be firmly clamped without slipping. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a braided composite pipe leak detection device of the utility model;

[0017] Figure 2 It is a structural schematic diagram of a braided composite pipe leakage detection device of the utility model;

[0018] Figure 3 The utility model is a structural schematic diagram of a pipe clamp of a braided composite pipe leakage detection device.

[0019] Explanation of the symbols in the schematic diagram:

[0020] 100. Leak detection box;

[0021] 200, rotating arm;

[0022] 300, frame; 310, air pipe; 320, pipe joint; 330, rotating motor;

[0023] 400, pipe clamp; 410, conical piece; 420, electric push rod; 430, wire seat; 440, wire rope; 500, composite pipe. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0025] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0026] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.

[0027] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.

[0028] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0029] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0030] Example 1

[0031] Refer to the attached Figure 1-3 A braided composite pipe leak detection device of the present embodiment includes a leak detection box 100, a rotating arm 200, a frame 300 and a pipe clamp 400. The frame 300 is provided with the leak detection box 100 and the rotating arm 200, and the rotating arm 200 is provided with the pipe clamp 400. Water is provided in the leak detection box 100. Both ends of the tested composite pipe 500 are clamped on the pipe clamp 400. The pipe body of the composite pipe 500 is in the water in the leak detection box 100. An air pipe 310 and a pipe joint 320 are provided on the frame 300. The air pipe 310 is connected to the composite pipe 500 through the pipe joint 320, and the air pipe 310 is externally connected to an air pump.

[0032] The pipe clamp 400 of this embodiment includes a conical part 410, an electric push rod 420, a wire seat 430 and a wire rope 440. A mounting plate is provided on the rotating arm 200, and the conical part 410 is installed on the mounting plate. The conical part 410 is hollow and has two ends through. The flat end of the conical part 410 is connected to the pipe joint 320. Electric push rods 420 are provided at both ends of the conical part 410. The electric push rod 420 is provided with a wire seat 430, and the wire rope 440 is installed on the wire seat 430.

[0033] In this embodiment, two steel wire ropes 440 are provided on each steel wire seat 430 , and both ends of the same steel wire rope 440 are connected to the steel wire seat 430 . The steel wire rope 440 passes around the conical member 410 , and a rubber layer is provided at the conical end of the conical member 410 , and the conical end is inserted into the composite pipe 500 .

[0034] The steel wire rope 440 of this embodiment fits the outer wall of the composite pipe 500, and the contact angle between the steel wire rope 440 and the outer wall of the composite pipe 500 is greater than 180°.

[0035] The frame 300 of this embodiment is provided with a rotating motor 330 and a metal chain. The metal chain is wound around the chain shaft. One end of the metal chain is connected to the rotating arm 200. The rotating motor 330 drives the chain shaft to rotate.

[0036] Working principle: The two ends of the composite pipe 500 are clamped by the pipe clamps 400 on the two rotating arms 200, and locked by the wire rope 440. When locked, the electric push rod 420 needs to be tightened to pull the wire rope 440 to tighten and lock the composite pipe 500. Then the rotating arm 200 rotates and descends, so that the entire composite pipe 500 is immersed in water, and the air pump is started to inflate the composite pipe 500. Observe whether there are bubbles in the water in the leak detection box 100, and conduct a leak detection experiment. It should be noted that a pressure gauge can also be installed on the air pipe 310 to observe the air pressure. The whole detection process is simple. Due to the provision of the conical part 410, it can theoretically support composite pipes 500 of larger diameters, and the outer wall of the composite pipe 500 has a large friction due to the weaving of composite materials, so the wire rope 440 can be firmly clamped without slipping.

[0037] It should be noted that the two rotating arms 200 are installed together on a mounting shaft, wherein the rotating arms 200 are locked by locking bolts, and the mutual distance between them can be adjusted by lateral movement by loosening the bolts.

[0038] The above-described embodiments only express a certain implementation method of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the patent of the utility model shall be based on the attached claims.

Claims

1. A braided composite pipe leak detection device, characterized in that: The invention comprises a leak detection box (100), a rotating arm (200), a frame (300) and a pipe clamp (400); the frame (300) is provided with the leak detection box (100) and the rotating arm (200); the rotating arm (200) is provided with the pipe clamp (400); water is provided in the leak detection box (100); both ends of a composite pipe (500) to be tested are clamped on the pipe clamp (400); the pipe body of the composite pipe (500) is in the water in the leak detection box (100); an air pipe (310) and a pipe joint (320) are provided on the frame (300); the air pipe (310) is connected to the composite pipe (500) via the pipe joint (320); and the air pipe (310) is externally connected to an air pump.

2. A braided composite pipe leak detection device according to claim 1, characterized in that: The pipe clamp (400) comprises a conical part (410), an electric push rod (420), a wire seat (430) and a wire rope (440); a mounting plate is provided on the rotating arm (200); the conical part (410) is mounted on the mounting plate; the conical part (410) is hollow and has two through ends; the flat end of the conical part (410) is connected to a pipe joint (320); electric push rods (420) are provided at both ends of the conical part (410); a wire seat (430) is provided on the electric push rod (420); and the wire rope (440) is mounted on the wire seat (430).

3. A braided composite pipe leak detection device according to claim 2, characterized in that: Two steel wire ropes (440) are provided on each of the steel wire seats (430), both ends of the same steel wire rope (440) are connected to the steel wire seat (430), the steel wire rope (440) passes around the conical member (410), a rubber layer is provided at the conical end of the conical member (410), and the conical end is inserted into the composite pipe (500).

4. A braided composite pipe leak detection device according to claim 3, characterized in that: The steel wire rope (440) fits the outer wall of the composite pipe (500), and the contact angle between the steel wire rope (440) and the outer wall of the composite pipe (500) is greater than 180°.

5. A braided composite pipe leak detection device according to claim 1, characterized in that: The frame (300) is provided with a rotating motor (330) and a metal chain, the metal chain is wound around a chain shaft, one end of the metal chain is connected to a rotating arm (200), and the rotating motor (330) drives the chain shaft to rotate.