Testing mechanism for current sensor

By designing a test mechanism for current sensors, using a motor to drive the threaded rod to move the slider and the moving seat, the current sensor body is moved below the test needle, and the cylinder drives the moving plate to move downward to contact the test needle, automatic testing of the current sensor is realized, solving the problems of low efficiency and hard work in the existing testing methods, and ensuring data accuracy and poor quality records.

CN222896258UActive Publication Date: 2025-05-23WUXI DONGYING ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421447301.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-05-23
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The existing current sensor testing methods are inefficient and hard, and require manual operation of the current voltmeter for testing.

Method used

A test mechanism for current sensor is designed, including an operating table, support frame, cylinder, mobile plate, test needle, motor, threaded rod, slider, mobile seat and controller. The threaded rod is driven by the motor to drive the slider and mobile seat to move, and the current sensor body is moved below the test needle. The cylinder drives the mobile plate to move downward to contact the test needle, realizing automated testing.

Benefits of technology

Automatic testing of current sensors is realized, saving staff’s operating time and energy, and recording test data through the display screen to ensure data accuracy and poor quality recording.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a test mechanism for a current sensor, and belongs to the technical field of current sensors, and the test mechanism comprises an operation table, the top of the operation table is fixedly provided with a support frame, and the top of the support frame is fixedly provided with a cylinder; the driving motor drives the threaded rod to rotate, so that the threaded rod drives the sliding block and the moving seat to move until the plurality of current sensor bodies are moved to a position below the test pins, and at the moment, the driving cylinder drives the moving plate to move downwards until the bottoms of the test pins are in contact with the tops of the current sensor bodies. At the moment, the current and voltage of the current sensor body can be automatically tested, manual operation of workers is not needed, time and labor are saved, data can be fed back to the display screen to be recorded, and then data of the current sensor body with poor quality can be recorded. And after the test is finished, data are checked with the bad current sensor body placed in the drawer inner cavity, so that data errors are avoided.
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Description

Technical Field

[0001] The present application relates to the technical field of current sensors, and in particular to a testing mechanism for current sensors. Background Art

[0002] Current sensors are widely used in industries such as industry and electricity. The accuracy of current sensors plays a vital role in the accuracy of test results and is now widely used.

[0003] The current sensor needs to be tested for its current and voltage before leaving the factory to ensure that it is qualified. Currently, the current sensor is usually tested one by one by a staff member holding a current and voltage meter. Manual testing is slow and laborious. For this reason, the present application proposes a testing mechanism for a current sensor to solve the above problems. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides a testing mechanism for a current sensor, which overcomes the deficiencies of the prior art and aims to solve the problems in the background technology.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme: a testing mechanism for a current sensor, comprising an operating table, a support frame is fixedly installed on the top of the operating table, a cylinder is fixedly installed on the top of the support frame, a movable plate is fixedly connected to the output end of the cylinder, a test needle is fixedly connected to the inner wall of the movable plate, a wire is fixedly connected to the top of the test needle, a square groove is opened on the top of the operating table, a motor is fixedly installed on the outer side of the operating table, a threaded rod is fixedly installed on the power output shaft of the motor, a slider is threadedly connected to the outer edge of the threaded rod, a movable seat is fixedly installed on the top of the slider, a current sensor body is plugged into the inner wall of the movable seat, and a controller is fixedly installed on the outer side of the movable seat.

[0006] As a preferred embodiment, two storage bins are provided on the outer side of the operating table, drawers are slidably connected to the inner walls of the storage bins, handles are fixedly installed on the outer sides of the drawers, and a protective door is rotatably connected to the inner walls of the storage bins.

[0007] By adopting the above technical solution, the tested bad current sensor body can be placed in the inner cavity of the drawer for separate storage, ensuring that it will not be mixed with the high-quality current sensor body.

[0008] As a preferred embodiment, a support rod is fixedly installed on the outer side of the operating table, a display screen is fixedly installed on the top of the support rod, the display screen is electrically connected to the test needle, and the controller, motor and cylinder are all electrically connected.

[0009] By adopting the above technical solution, after testing the current and voltage of the current sensor body, the data can be fed back to the display screen for recording, and then the data of the current sensor body of poor quality can be recorded. After the test is completed, the data is compared with the poor current sensor body placed in the inner cavity of the drawer to avoid data errors.

[0010] As a preferred embodiment, two limit grooves are symmetrically arranged on the top of the operating table, and two limit blocks are symmetrically fixedly assembled on the bottom of the movable seat, and the two limit blocks are slidably connected to the inner wall positions of the two limit grooves.

[0011] By adopting the above technical solution, it is possible to limit the moving seat during movement, thereby ensuring that the sliding block drives the moving seat to move in parallel without any positional deviation or shaking.

[0012] As a preferred embodiment, a plurality of receiving grooves are provided on the top of the movable seat, and the current sensor body is arranged on the inner wall of the receiving groove. The positions of the current sensor body and the test needles correspond and are the same in number.

[0013] By adopting the above technical solution, the accommodating groove can be used to store and place the current sensor body, and then after the moving seat drives the current sensor body to the position below the moving plate, the moving plate drives the test needle to move downward, so that current and voltage tests can be performed on multiple current sensor bodies simultaneously, without the need for manual operation by the staff, saving time and effort.

[0014] As a preferred embodiment, a bearing is fixedly installed on the inner wall of the square groove, one end of the threaded rod away from the motor is fixedly connected to the inner wall of the bearing, and the slider is slidably connected to the inner wall of the square groove.

[0015] By adopting the above technical solution, the stability of the threaded rod during rotation can be guaranteed, and it can be guaranteed that it will not be randomly offset or shaken in position, and thus the moving seat and the current sensor body can be stably driven to move during rotation to achieve position adjustment.

[0016] Beneficial effects of this application:

[0017] 1. A testing mechanism for a current sensor drives a threaded rod to rotate by a driving motor, thereby using the threaded rod to drive a slider and a moving seat to move until several current sensor bodies are moved to a position below the test needle. At this time, the cylinder can be driven to drive the moving plate to move downward until the bottom of the test needle contacts the top of the current sensor body. At this time, the current and voltage of the current sensor body can be automatically tested without manual operation by the staff, saving time and effort. At the same time, the data will be fed back to the display screen for recording, and the data of the current sensor body of poor quality can be recorded. After the test is completed, the data will be checked with the poor current sensor body placed in the inner cavity of the drawer to avoid data errors.

[0018] 2. This current sensor testing mechanism can store defective current sensor bodies during operation through the set drawers to ensure that they will not be mixed with high-quality current sensor bodies. When not testing, the tools used in the operation can be stored to ensure that the tools will not swing at will, thereby ensuring the cleanliness of the operating table surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the three-dimensional structure of this application;

[0020] Figure 2 This is a schematic diagram of the drawer expansion structure of this application;

[0021] Figure 3 It is a schematic diagram of the cross-sectional structure of this application;

[0022] Figure 4 This is a schematic diagram of the partial expanded structure of this application.

[0023] Numbers in the figure: 1. operating table; 2. support frame; 3. cylinder; 4. moving plate; 5. test needle; 6. wire; 7. square slot; 8. motor; 9. threaded rod; 10. slider; 11. moving seat; 12. limit slot; 13. limit block; 14. current sensor body; 15. controller; 16. support rod; 17. display screen; 18. storage compartment; 19. drawer; 20. protective door. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.

[0025] Reference Figure 1-4A testing mechanism for a current sensor includes an operating table 1, a supporting frame 2 is fixedly assembled on the top of the operating table 1, a cylinder 3 is fixedly assembled on the top of the supporting frame 2, a moving plate 4 is fixedly connected to the output end of the cylinder 3, a test pin 5 is fixedly connected to the inner wall of the moving plate 4, a wire 6 is fixedly connected to the top of the test pin 5, a square groove 7 is opened on the top of the operating table 1, a motor 8 is fixedly assembled on the outer side of the operating table 1, a threaded rod 9 is fixedly assembled on the power output shaft of the motor 8, a slider 10 is threadedly connected to the outer edge of the threaded rod 9, a moving seat 11 is fixedly assembled on the top of the slider 10, a current sensor body 14 is plugged into the inner wall of the moving seat 11, and a controller 15 is fixedly assembled on the outer side of the moving seat 11.

[0026] See also Figure 1 and Figure 2 Two storage bins 18 are provided on the outside of the operating table 1, and a drawer 19 is slidably connected to the inner wall of the storage bin 18. A handle is fixedly installed on the outer side of the drawer 19, and a protective door 20 is rotatably connected to the inner wall of the storage bin 18, so that the tested bad current sensor body 14 can be placed in the inner cavity position of the drawer 19 for separate storage to ensure that it will not be mixed with the high-quality current sensor body 14.

[0027] See also Figure 1 and Figure 2 A support rod 16 is fixedly installed on the outer side of the operating table 1, and a display screen 17 is fixedly installed on the top of the support rod 16. The display screen 17 is electrically connected to the test needle 5, and the controller 15, the motor 8 and the cylinder 3 are all electrically connected, so that after the test needle 5 detects the current and voltage of the current sensor body 14, the data can be fed back to the display screen 17 for recording, and then the data of the current sensor body 14 of poor quality can be recorded. After the test is completed, the data is compared with the poor current sensor body 14 placed in the inner cavity of the drawer 19 to avoid data errors.

[0028] See also Figure 4 Two limit grooves 12 are symmetrically arranged on the top of the operating table 1, and two limit blocks 13 are symmetrically fixedly assembled on the bottom of the moving seat 11, and the two limit blocks 13 are slidably connected to the inner wall positions of the two limit grooves 12, so that the moving seat 11 can be limited during movement, thereby ensuring that the slider 10 drives the moving seat 11 to move in parallel without any positional deviation or shaking.

[0029] See also Figure 3 and Figure 4A plurality of receiving grooves are provided on the top of the movable seat 11, and the current sensor body 14 is arranged on the inner wall of the receiving groove. The current sensor body 14 corresponds to the position of the test needle 5 and the number is the same, so that the current sensor body 14 can be stored and placed in the receiving groove, and then after the movable seat 11 drives the current sensor body 14 to move to the lower position of the movable plate 4, the movable plate 4 drives the test needle 5 to move downward, so that the current and voltage tests of multiple current sensor bodies 14 can be performed synchronously, without the need for manual operation by the staff, saving time and effort.

[0030] See also Figure 1 A bearing is fixedly installed on the inner wall of the square groove 7, and one end of the threaded rod 9 away from the motor 8 is fixedly connected to the inner wall of the bearing. The slider 10 is slidably connected to the inner wall of the square groove 7, so that the stability of the threaded rod 9 during rotation can be guaranteed, and it can be guaranteed that it will not be arbitrarily offset or shaken in position, and then the moving seat 11 and the current sensor body 14 can be stably driven to move during rotation to achieve position adjustment.

[0031] Working principle: When using the device, first place the current sensor body 14 to be tested on the inner wall of the accommodating groove, then drive the motor 8 to drive the threaded rod 9 to rotate, and then use the threaded rod 9 to drive the slider 10 and the movable seat 11 to move, until several current sensor bodies 14 are moved to the position below the test needle 5. At this time, drive the cylinder 3 to drive the movable plate 4 to move downward until the bottom of the test needle 5 contacts the top of the current sensor body 14. At this time, the current and voltage of the current sensor body 14 can be automatically tested without manual operation by the staff, saving time and effort. At the same time, the data will be fed back to the display screen 17 for recording, and then the data of the current sensor body 14 of poor quality can be recorded. After the test is completed, the data will be compared with the poor current sensor body 14 placed in the inner cavity of the drawer 19 to avoid data errors.

[0032] The above is only a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed in the present application according to the technical solution and utility model concept of the present application, which should be covered by the protection scope of the present application.

Claims

1. A testing mechanism for a current sensor, comprising an operating table (1), characterized in that: The top of the operating table (1) is fixedly equipped with a support frame (2), the top of the support frame (2) is fixedly equipped with a cylinder (3), the output end of the cylinder (3) is fixedly connected to a moving plate (4), the inner wall of the moving plate (4) is fixedly connected to a test pin (5), the top of the test pin (5) is fixedly connected to a wire (6), the top of the operating table (1) is provided with a square groove (7), the outer side of the operating table (1) is fixedly equipped with a motor (8), the power output shaft of the motor (8) is fixedly equipped with a threaded rod (9), the outer edge of the threaded rod (9) is threadedly connected to a slider (10), the top of the slider (10) is fixedly equipped with a moving seat (11), the inner wall of the moving seat (11) is plugged with a current sensor body (14), and the outer side of the moving seat (11) is fixedly equipped with a controller (15).

2. A current sensor testing mechanism according to claim 1, characterized in that: Two storage bins (18) are provided on the outside of the operating table (1), drawers (19) are slidably connected to the inner walls of the storage bins (18), handles are fixedly mounted on the outer sides of the drawers (19), and a protective door (20) is rotatably connected to the inner walls of the storage bins (18).

3. A current sensor testing mechanism according to claim 1, characterized in that: A support rod (16) is fixedly mounted on the outer side of the operating table (1), a display screen (17) is fixedly mounted on the top of the support rod (16), the display screen (17) is electrically connected to the test needle (5), and the controller (15), the motor (8) and the cylinder (3) are all electrically connected.

4. A current sensor testing mechanism according to claim 1, characterized in that: Two limit slots (12) are symmetrically arranged on the top of the operating table (1), and two limit blocks (13) are symmetrically fixedly assembled on the bottom of the movable seat (11), and the two limit blocks (13) are slidably connected to the inner wall positions of the two limit slots (12).

5. A current sensor testing mechanism according to claim 1, characterized in that: A plurality of accommodating grooves are provided on the top of the movable seat (11), and the current sensor body (14) is arranged on the inner wall of the accommodating groove. The current sensor body (14) corresponds to the position of the test needles (5) and has the same number.

6. A current sensor testing mechanism according to claim 1, characterized in that: A bearing is fixedly mounted on the inner wall of the square groove (7); one end of the threaded rod (9) away from the motor (8) is fixedly connected to the inner wall of the bearing; and the sliding block (10) is slidably connected to the inner wall of the square groove (7).