Cooling forming device for wire production

By designing a cooling forming device for wire production including cooling tanks, drying boxes and winding machines in the wire production process, and using brush wheels to brush the wire surface, the problems of waste of cooling water resources and impurities on the wire surface are solved, and rapid cooling and high-quality molding are achieved.

CN222896566UActive Publication Date: 2025-05-23HRS CMC ELECTRONICS KUNSHAN
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Patent Information

Application Number
CN202421215012.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-05-23
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

During the processing process of existing wires and cables, after cooling water is used for a period of time, the temperature rises and impurities increase, resulting in waste of water resources; after cooling, moisture is attached to the outer surface of the wire, which affects the subsequent process.

Method used

A cooling forming device for wire production is designed, including a cooling tank, a drying box and a winder. Both sides of the cooling tank are equipped with U-shaped plates and filled foam. A brush wheel and a servo motor are arranged above the cooling tank to brush the surface of the wire, remove impurities and cool quickly.

Benefits of technology

Through the brushing method of brush wheel, it quickly cools and removes impurities on the surface of the wire, ensures the cleanliness of cooling water, reduces waste of water resources, and improves the quality of wire forming.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cooling forming device for electric wire production, which comprises a cooling tank, a drying box and a winding machine which are sequentially arranged, and is characterized in that a scrubbing mechanism is arranged between the cooling tank and a wire outlet, the scrubbing mechanism comprises a scrubbing tank, a brush wheel is arranged above the scrubbing tank and is driven by a servo motor, and the servo motor is connected with the drying box. And the lower half part of the brush wheel is immersed into the scrubbing groove. The surface of the electric wire is stained with a layer of water through a brush wheel scrubbing mode, the electric wire is rapidly cooled and formed firstly and then enters the cooling pool and the drying box to be cooled and dried, the brush wheel can brush away redundant impurities on the surface of the electric wire, and excessive impurities are prevented from entering the cooling pool.
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Description

Technical Field

[0001] The utility model relates to the technical field, in particular to a cooling and forming device for electric wire production. Background Art

[0002] Wires and cables are wire products used to transmit electrical (magnetic) energy, information and realize electromagnetic energy conversion. Wires and cables in a broad sense are also referred to as cables. Cables in a narrow sense refer to insulated cables, which can be defined as: a collection of the following parts, one or more insulating cores, and their respective coatings, total protective layers and outer sheaths. Cables may also have additional uninsulated conductors.

[0003] The existing technology has the following problems: during the processing of existing wires and cables, after extrusion molding, cooling water is usually used for cooling. After a period of use, the cooling water has a rising temperature and an increase in impurities, and needs to be replaced, resulting in a waste of water resources. After the existing wires and cables are cooled by cooling water, a lot of water will stick to the outer surface. If it is not processed, the subsequent processes will be affected.

[0004] Patent No. CN202122470072.0 discloses a combined cooling device for wire and cable processing, which relates to the technical field of wire and cable processing devices, including a wire and cable production device and a cooling pool, wherein the cooling pool is arranged on one side of the wire and cable production device, and a cooling water circulation mechanism is arranged on one side of the cooling pool, and a drying mechanism is arranged on one side of the cooling pool. The utility model adopts the cooperation between a sewage pipe, an inlet pipe, a filter box, a water outlet pipe, a cooling water storage tank and a water inlet pipe. When the wire and cable are in the cooling pool, after the cooling is completed, the cooling water is guided to the filter box through the sewage pump through the sewage pipe and the inlet pipe, filtered, and impurities and other particulate matter are removed. Then, the cooling water is guided to the cooling water storage tank through the filter water pump for cooling and standby. Finally, the water is guided to the cooling pool through the water inlet pipe through the clean water pump for cooling, thereby reducing the waste of water resources. After the wire is extruded, it is directly immersed in the cooling pool 2 for cooling, which is easy to cause the surface of the insulation layer to be uneven due to extreme cooling, affecting the product quality. Therefore, the utility model proposes a cooling molding device for wire production. Utility Model Content

[0005] In order to overcome the defects in the prior art, the embodiment of the utility model provides a cooling and forming device for electric wire production to solve the problems raised in the above background technology.

[0006] The utility model discloses: a cooling and forming device for electric wire production, which is arranged at the wire outlet of a wire extruder, and comprises a cooling trough, a drying box and a winding machine which are arranged in sequence, and is characterized in that: a brushing mechanism is arranged between the cooling trough and the wire outlet, and the brushing mechanism comprises a brushing trough, and a brush wheel is arranged above the brushing trough, and the brush wheel is driven by a servo motor, and the lower half of the brush wheel is immersed in the brushing trough.

[0007] Preferably, two U-shaped plates with openings facing upward are provided on both sides of the cooling groove, a mounting groove is formed between the two U-shaped plates, two filling foams are placed on the left and right sides of the mounting groove, and overflow grooves are provided at both ends of the cooling groove.

[0008] Preferably, the overflow trough is connected to a cooling water tank via a return pipe, a filter is provided at the pipe mouth of the return pipe, a water supply pipe is provided above the cooling trough, and the water supply pipe is connected to the cooling water tank via a pipeline and a water pump.

[0009] Preferably, the drying box comprises a box body, a plurality of guide wheels which are staggered up and down are arranged in the box body, and a hot air blower is arranged at the bottom of the box body.

[0010] Preferably, the brush wheel is provided with a soft brush.

[0011] The beneficial effects of the utility model are as follows:

[0012] By brushing with a brush wheel, a layer of water is applied to the surface of the wire, so that the wire is first quickly cooled and formed, and then enters the cooling pool and the drying box for cooling and drying;

[0013] The brush wheel can also remove excess impurities on the surface of the wire to prevent excessive impurities from entering the cooling pool;

[0014] The electric wire passes through between the two filling foams, which can block the remaining impurities on the surface of the electric wire outside the cooling tank, thereby ensuring the cleanliness of the water in the cooling tank.

[0015] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1The present invention is a partial structural diagram of a cooling and forming device for producing electric wires.

[0018] Figure 2 It is a schematic diagram of the cooling tank structure.

[0019] Figure 3 It is a schematic diagram of the drying box structure.

[0020] The figure numbers of the above drawings are: 1. Cooling trough; 2. Drying box; 3. Winding machine; 4. Brushing trough; 5. Brush wheel; 6. U-shaped plate; 7. Filling foam; 8. Overflow trough; 9. Return pipe; 10. Cooling water storage tank; 11. Water adding pipe; 12. Guide wheel; 13. Hot air blower; 14. Extrusion port. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1 A cooling and forming device for electric wire production comprises a cooling tank 1, a drying box 2 and a winding machine 3 which are arranged in sequence, and is characterized in that a brushing mechanism is arranged between the cooling tank 1 and the wire outlet, and the brushing mechanism comprises a brushing tank 4, and a brush wheel 5 is arranged above the brushing tank 4, and the brush wheel 5 is driven by a servo motor, and the lower half of the brush wheel 5 is immersed in the brushing tank 4, and a temperature sensor and a heater are arranged in the brushing tank 4 to prevent the water temperature from being too low.

[0023] Two U-shaped plates 6 with openings facing upward are provided on both sides of the cooling groove 1, and a mounting groove is formed between the two U-shaped plates 6. Two filling foams 7 tightly attached to each other are placed on the left and right sides of the mounting groove. The filling foams 7 can also be replaced by sponges or fabrics for filling. Overflow grooves 8 are provided at both ends of the cooling groove 1.

[0024] The overflow trough 8 is connected to the cooling water tank 10 through a return pipe 9, a filter is provided at the pipe mouth of the return pipe 9, a water adding pipe 11 is provided above the cooling trough 1, and the water adding pipe 11 is connected to the cooling water tank 10 through a pipeline and a water pump. The overflowed water flows back into the cooling water tank 10 for cooling. The water pump adds the cooling water in the cooling water tank 10 to the cooling trough 1 through the water adding pipe 11, ensuring that the horizontal plane in the cooling trough 1 remains unchanged, so that the wires passing through the cooling trough 1 are always immersed in cooling water.

[0025] The drying box 2 includes a box body, in which a plurality of guide wheels 12 are staggered up and down are arranged. A hot air blower 13 is arranged at the bottom of the box body for drying the wires. The wires are folded up and down in the box body through the plurality of guide wheels 12, thereby extending the drying time in the box body and ensuring the drying effect.

[0026] The brush wheel 5 is provided with a soft brush.

[0027] The working process of the present application is as follows: after the wire is extruded from the extrusion port 14, it passes over the brush wheel 5, and the servo motor drives the brush wheel 5 to rotate, thereby brushing the wire. The surface of the wire can be quickly cooled and formed after being wetted with water, and at the same time, impurities on the surface of the wire can be brushed off. The wire after brushing passes through between two filling foams 7 and enters the cooling tank 1 for cooling. The filling foam 7 can block the residual impurities on the surface of the wire. The cooled wire enters the drying box 2 for drying, and is wound by the winder 3.

[0028] The present invention uses specific embodiments to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method and core idea of ​​the present invention. At the same time, for those skilled in the art, according to the idea of ​​the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present invention.

Claims

1. A cooling and forming device for electric wire production, arranged at the outlet of an electric wire extruder, comprising a cooling tank, a drying box and a winding machine arranged in sequence, characterized in that: A brushing mechanism is provided between the cooling trough and the outlet, and the brushing mechanism comprises a brushing trough, a brush wheel is provided above the brushing trough, the brush wheel is driven by a servo motor, and the lower half of the brush wheel is immersed in the brushing trough.

2. A cooling and forming device for electric wire production according to claim 1, characterized in that: Two U-shaped plates with openings upward are arranged on both sides of the cooling groove, and a mounting groove is formed between the two U-shaped plates. Two filling foams are placed on the left and right sides of the mounting groove, and overflow grooves are arranged at both ends of the cooling groove.

3. A cooling and forming device for electric wire production according to claim 2, characterized in that: The overflow tank is connected to a cooling water tank through a return pipe, a filter is provided at the pipe mouth of the return pipe, a water supply pipe is provided above the cooling tank, and the water supply pipe is connected to the cooling water tank through a pipeline and a water pump.

4. A cooling and forming device for electric wire production according to claim 1, characterized in that: The drying box comprises a box body, a plurality of guide wheels which are staggered up and down are arranged in the box body, and a hot air blower is arranged at the bottom of the box body.

5. A cooling and forming device for electric wire production according to claim 1, characterized in that: The brush wheel is provided with a soft brush.

Citation Information

Patent Citations

  • Combined cooling device for wire and cable processing

    CN216683282U