Suspension type porcelain insulator with dismounting structure

By using a combination of insert rods, magnetic parts, magnets and movable rods in suspended porcelain insulators, combined with the isolation design of rubber pads, the difficulty of disassembly and assembly caused by bolt rust is solved, the installation firmness and stability of the insulators are improved, and the operation process is simplified.

CN222896572UActive Publication Date: 2025-05-23PINGXIANG ELECTRIC PORCELAIN FACTORY ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202421701253.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-05-23
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

After the existing suspended porcelain insulator is used outdoors for a long time, the bolts are prone to rust, which leads to difficulty in disassembling and assembly, affecting the fixing performance and stability of the insulator.

Method used

A suspended porcelain insulator with a disassembly and assembly structure is designed, and a combination of insert rods, magnetic parts, magnets and movable rods are used to avoid the use of threaded rods and nuts, thereby preventing rust problems. At the same time, the inside of the cap body is isolated by a rubber pad, preventing water vapor from contacting and keeping the spring dry.

Benefits of technology

It realizes the firm installation and stability of the insulator body, simplifies the disassembly and assembly process, improves the safety and accuracy of operation, and extends the service life of the insulator.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of porcelain insulators, and discloses a suspension type porcelain insulator with a dismounting structure, which comprises an insulator body, and the inner wall of the insulator body is provided with a dismounting assembly. According to the suspension type porcelain insulator with the disassembly and assembly structure, after the insertion rod is inserted, the magnetic piece is attracted by the magnet, the magnetic piece is located in the groove, the insertion rod cannot be pulled out reversely, installation of the foot body is achieved, and due to the fact that a threaded rod and nut fixing combination is not adopted, the disassembly and assembly difficulty caused by rusting of the disassembly and assembly assembly is avoided; when the insertion rod needs to be disassembled, the movable rods on the two sides need to be pressed down, the movable rods push the magnetic pieces to be collected towards the insertion rod, and at the moment, the handle can be pulled to take down the insertion rod, so that the operation safety and accuracy are improved, the possibility of accidental touch is reduced, and the service life of the insulator is prolonged. The rubber pad isolates the interior of the cap body, and then water vapor is prevented from making contact with the spring.
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Description

Technical Field

[0001] The utility model relates to the technical field of porcelain insulators, in particular to a suspension porcelain insulator with a disassembly and assembly structure. Background Art

[0002] Porcelain insulator is an insulating device made of electrical ceramics, used to support and fix busbars and live conductors, and provide sufficient distance and insulation between live conductors or between conductors and the ground. It plays an important role in overhead transmission lines, including supporting conductors and preventing current from returning to the ground. The main function of porcelain insulators is to isolate live conductors from brackets or power equipment through their insulating properties and structural strength, ensuring the safe operation of the power system.

[0003] According to a disclosed suspension porcelain insulator with a quick-change structure for a foot body (publication number: CN114783700A), a cap body is installed on the top of the insulator body in the above application, the bottom of the foot body passes through the insulator body and is installed with a connecting platform, a through hole is provided inside the connecting platform, an insertion rod is installed inside the foot body at the upper end of the insulator body, one side of the insertion rod passes through the cap body and is installed with a nut, and the other side passes through the cap body and is installed with a fixing nut, a connecting groove is provided on the top of the cap body at the upper end of the foot body, a shock-absorbing spring is installed inside the connecting groove, and a clamping block is installed on the other side of the shock-absorbing spring.

[0004] However, after the above-mentioned insulating terminals are used outdoors for a long time, the bolts will rust due to long-term exposure to wind and rain. This will make it difficult to remove the insulator when replacing the insulator body, increasing the complexity and time cost of the maintenance process. At the same time, if the bolts are severely rusted, the insulator body will become loose or unstable, affecting the fixing performance and stability of the insulator. In view of this, we propose a suspension porcelain insulator with a disassembly and assembly structure. Utility Model Content

[0005] The utility model aims to provide a suspension porcelain insulator with a disassembly structure to solve the problems raised in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a suspension porcelain insulator with a disassembly structure, comprising an insulator body, the inner wall of the insulator body is provided with a disassembly assembly, and the disassembly assembly comprises:

[0007] A foot body, wherein the side wall of the insulator body is sleeved with the foot body, a clamping block is fixedly connected to the bottom end surface of the foot body, a bolt is threadedly connected to the side wall of the foot body, and an insulating washer is sleeved on the side wall of the foot body;

[0008] A cap body, wherein the top end surface of the insulator body is fixedly connected with the cap body, the top end surface of the cap body is provided with a slot, the inner wall of the cap body is provided with a groove, and the inner wall of the groove is fixedly connected with the magnet;

[0009] The cap body is sleeved with the plug rod, the plug rod is fixedly connected with the handle, and the side wall of the plug rod is hinged with a magnetic part;

[0010] The movable rod is sleeved with the cap body, the side wall of the movable rod is fixedly connected with a limiting ring, and the side wall of the movable rod is sleeved with a spring.

[0011] Preferably, a rubber pad is sleeved on the side wall of the movable rod, and the rubber pad is fixedly connected to the inner wall of the cap body.

[0012] Preferably, a plug hole is provided on the side wall of the card block, the plug hole is sleeved with the insertion rod, and the card block is plugged with the card slot.

[0013] Preferably, the magnetic member is magnetically connected to the magnet, and after the insertion rod is inserted, the magnetic member is attracted by the magnet, thereby causing the magnetic member to rotate around the insertion rod.

[0014] Preferably, one end of the spring is fixedly connected to the side wall of the limiting ring, and the other end of the spring away from the limiting ring is fixedly connected to the inner wall of the cap body.

[0015] Preferably, the movable rods are symmetrically arranged in two groups, and the two groups of movable rods are symmetrically arranged on both sides of the insertion rod. The movable rods move toward the insertion rod, thereby pushing the magnetic member to converge toward the insertion rod.

[0016] Compared with the prior art, the utility model provides a suspension porcelain insulator with a disassembly structure, which has the following beneficial effects:

[0017] 1. The suspension porcelain insulator with a disassembly and assembly structure is provided with an insertion rod, a magnetic part, a magnet and a movable rod. After the insertion rod is inserted, the magnetic part is attracted by the magnet. At this time, the magnetic part is located in the groove, and the insertion rod cannot be pulled out in the reverse direction, thereby realizing the installation of the foot body. Since a combination of threaded rods and nuts is not used for fixing, the disassembly and assembly components will not be difficult to disassemble and assemble due to rust, thereby improving the firmness and stability of the installation of the insulator body. When the insertion rod needs to be removed, the movable rods on both sides need to be pressed down, and the movable rods push the magnetic part to retract toward the insertion rod. At this time, the handle can be pulled to remove the insertion rod, thereby increasing the safety and accuracy of the operation and reducing the possibility of accidental touch.

[0018] 2. The suspension porcelain insulator with a disassembly structure isolates the inside of the cap body through a rubber pad, thereby preventing water vapor from contacting the spring, keeping the spring dry, preventing the spring from rusting, protecting the normal operation of the internal components of the cap body and extending its service life. The spring pushes the movable rod to prevent the movable rod from swinging or moving uncontrollably. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the cap body of the utility model;

[0021] Figure 3 For this utility model Figure 2 Schematic diagram of the structure of the middle A area;

[0022] Figure 4 This is a schematic structural diagram of the position relationship between the insertion rod and the movable rod of the utility model.

[0023] In the figure: 1. Insulator body; 2. Foot body; 3. Block; 4. Bolt; 5. Insulating washer; 6. Cap body; 7. Slot; 8. Insert rod; 9. Handle; 10. Magnetic part; 11. Groove; 12. Magnet; 13. Movable rod; 14. Limiting ring; 15. Spring; 16. Rubber pad. DETAILED DESCRIPTION

[0024] like Figure 1-Figure 4 As shown, the utility model provides a technical solution: a suspension porcelain insulator with a disassembly structure, including an insulator body 1, the inner wall of the insulator body 1 is provided with a disassembly component, the disassembly component includes a foot body 2, a block 3, a bolt 4, an insulating gasket 5, a cap body 6, a slot 7, an insertion rod 8, a handle 9, a magnetic part 10, a groove 11, a magnet 12, a movable rod 13, a limit ring 14, a spring 15, and a rubber pad 16.

[0025] In one embodiment of the utility model, the side wall of the insulator body 1 is sleeved with a foot body 2, the bottom end face of the foot body 2 is fixedly connected with a clamping block 3, the side wall of the foot body 2 is threadedly connected with a bolt 4, the side wall of the foot body 2 is sleeved with an insulating washer 5, the bolt 4 is rotated, and the insulating washer 5 moves upward to fix the insulator body 1, the top end face of the insulator body 1 is fixedly connected with a cap body 6, the top end face of the cap body 6 is provided with a clamping groove 7, the inner wall of the cap body 6 is provided with a groove 11, the inner wall of the groove 11 is fixedly connected with a magnet 12, the cap body 6 is sleeved with an insertion rod 8, the insertion rod 8 is fixedly connected with a handle 9, the side wall of the insertion rod 8 is hinged with a magnetic part 10, the magnetic part 10 is magnetically connected to the magnet 12, after the insertion rod 8 is inserted, the magnetic part 10 is attracted by the magnet 12, and the magnetic part 10 surrounds the insertion rod 8 rotates, a socket is provided on the side wall of the block 3, the socket is socketed with the insertion rod 8, the block 3 is socketed with the slot 7, the cap body 6 is socketed with the movable rod 13, the side wall of the movable rod 13 is fixedly connected with the limiting ring 14, the side wall of the movable rod 13 is sleeved with a spring 15, one end of the spring 15 is fixedly connected with the side wall of the limiting ring 14, the other end of the spring 15 away from the limiting ring 14 is fixedly connected with the inner wall of the cap body 6, the spring 15 pushes the movable rod 13 to prevent the movable rod 13 from swinging or moving uncontrollably, the number of movable rods 13 is symmetrically arranged in two groups, the two groups of movable rods 13 are symmetrically arranged on both sides of the insertion rod 8, the movable rod 13 moves in the direction of the insertion rod 8, and then pushes the magnetic part 10 to converge to the insertion rod 8, the side wall of the movable rod 13 is sleeved with a rubber pad 16, and the rubber pad 16 is fixedly connected to the inner wall of the cap body 6.

[0026] The foot body 2 is inserted into the insulator body 1, and then the rod 8 is inserted horizontally. After the rod 8 is inserted, the magnetic part 10 is attracted by the magnet 12, and the magnetic part 10 is rotated around the rod 8. At this time, the magnetic part 10 is located in the groove 11, and the rod 8 cannot be pulled out in the opposite direction, so as to realize the installation of the foot body 2. Since the combination of threaded rod and nut is not used, the disassembly and assembly components will not be difficult due to rust, which improves the firmness and stability of the installation of the insulator body 1. Two groups of movable rods 13 are symmetrically arranged on both sides of the rod 8. When the rod 8 needs to be removed, the movable rods 13 need to be pushed from both sides at the same time to move in the direction of the rod 8. The movable rods 13 push the magnetic part 10 to converge towards the rod 8. At this time, the handle 9 can be pulled to remove the rod 8. At this time, the insulator can be removed. By pressing the movable rods 13 on both sides, the safety and accuracy of the operation are increased, and the possibility of accidental touch is reduced.

[0027] In addition, a rubber pad 16 is sleeved on the side wall of the movable rod 13, and the rubber pad 16 is fixedly connected to the inner wall of the cap body 6. The rubber pad 16 isolates the interior of the cap body 6, thereby preventing water vapor from contacting the spring 15, keeping the spring 15 dry, preventing the spring 15 from rusting, protecting the normal operation of the internal components of the cap body 6 and extending its service life.

[0028] In the utility model, when in use, the foot body 2 is inserted into the insulator body 1, and the plug rod 8 is inserted horizontally. The magnetic part 10 is attracted by the magnet 12 and the plug rod 8 cannot be pulled out in the reverse direction. When the plug rod 8 needs to be removed, the movable rod 13 needs to be pushed from both sides simultaneously in the direction of the plug rod 8 to make the magnetic part 10 converge toward the plug rod 8, and the handle 9 is pulled to remove the plug rod 8. The rubber pad 16 isolates the inside of the cap body 6 to prevent the spring 15 from rusting. The spring 15 pushes the movable rod 13 to prevent the movable rod 13 from swinging or moving uncontrollably.

[0029] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A suspension porcelain insulator with a disassembly structure, comprising an insulator body (1), characterized in that: The inner wall of the insulator body (1) is provided with a disassembly assembly component, and the disassembly assembly component comprises: A foot body (2), the side wall of the insulator body (1) is sleeved with the foot body (2), the bottom end surface of the foot body (2) is fixedly connected with a clamping block (3), the side wall of the foot body (2) is threadedly connected with a bolt (4), and the side wall of the foot body (2) is sleeved with an insulating washer (5); A cap body (6), the top end surface of the insulator body (1) is fixedly connected to the cap body (6), the top end surface of the cap body (6) is provided with a slot (7), the inner wall of the cap body (6) is provided with a groove (11), and the inner wall of the groove (11) is fixedly connected to the magnet (12); An insertion rod (8), the cap body (6) and the insertion rod (8) are sleeved together, the insertion rod (8) is fixedly connected to the handle (9), and the side wall of the insertion rod (8) is hinged with a magnetic part (10); A movable rod (13), the cap body (6) is sleeved with the movable rod (13), the side wall of the movable rod (13) is fixedly connected to a limiting ring (14), and the side wall of the movable rod (13) is sleeved with a spring (15).

2. The suspension porcelain insulator with a disassembly structure according to claim 1, characterized in that: The side wall of the movable rod (13) is sleeved with a rubber pad (16), and the rubber pad (16) is fixedly connected to the inner wall of the cap body (6).

3. The suspension porcelain insulator with a disassembly structure according to claim 1, characterized in that: The side wall of the clamping block (3) is provided with an insertion hole, the insertion hole is sleeved with the insertion rod (8), and the clamping block (3) is clamped with the clamping slot (7).

4. The suspension porcelain insulator with a disassembly structure according to claim 1, characterized in that: The magnetic member (10) is magnetically connected to the magnet (12).

5. The suspension porcelain insulator with a disassembly structure according to claim 1, characterized in that: One end of the spring (15) is fixedly connected to the side wall of the limiting ring (14), and the other end of the spring (15) away from the limiting ring (14) is fixedly connected to the inner wall of the cap body (6).

6. The suspension porcelain insulator with a disassembly structure according to claim 1, characterized in that: The movable rods (13) are symmetrically arranged in two groups, and the two groups of movable rods (13) are symmetrically arranged on both sides of the insertion rod (8).

Citation Information

Patent Citations

  • Suspension type porcelain insulator with steel foot quick replacement structure

    CN114783700A