Automatic crab meat extracting and packaging machine
By designing a crab meat automated extraction and packaging machine with integrated extraction and packaging processes, the complex and time-consuming assembly of the extraction machine and packaging machine in the prior art is solved, and efficient and automated production of crab meat is achieved.
Patent Information
- Application Number
- CN202422013084.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-20
AI Technical Summary
In the existing crab meat processing technology, the assembly process of extraction machines and packaging machines is complex and time-consuming, resulting in increased production costs, increased operational difficulty and reduced overall production efficiency.
An automated crab meat extraction and packaging machine with integrated extraction and packaging processes is designed. Through components such as servo motors, transmission rollers, conveyor belts, plywoods, torsion springs, cutting boards and packaging mechanisms, the automatic extraction and packaging of crab meat is realized.
It realizes seamless automated extraction and packaging of crab meat, simplifies production processes, reduces production costs, and improves operating efficiency and production efficiency.
Smart Images
Figure CN222898214U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crab meat food production, in particular to an automatic crab meat extraction and packaging machine. Background Art
[0002] Crab meat refers to the edible part taken from various crabs, mainly from the muscle tissues of crabs, especially the leg meat and the meat inside the body. Crab meat is loved by people for its delicious taste and nutritional value. It is an important ingredient in food cultures around the world. Crab meat can be used in various cooking methods, including steaming, boiling, roasting, frying, etc., and is widely used in international dishes.
[0003] Currently, most processing machines on the market focus on the single - link processing of crab meat. Some are specialized in crab meat extraction, while others focus on crab meat packaging. Although this division of labor has its professional advantages, in actual operation, to achieve seamless connection from extraction to packaging, the extraction machine and the packaging machine must be connected in series to form a complete production line. However, this assembly process is not only complex but also time - consuming, invisibly increasing production costs, raising the operation difficulty, and ultimately leading to a reduction in overall production efficiency.
[0004] Therefore, there is a particular need for an automatic crab meat extraction and packaging machine to solve the problems existing in the prior art. Summary of the Utility Model
[0005] In order to overcome the disadvantages that the assembly process of the current extraction machine and packaging machine is complex and time - consuming, increases production costs, raises the operation difficulty, and leads to a reduction in overall production efficiency, the utility model provides an automatic crab meat extraction and packaging machine.
[0006] The present utility model is achieved through the following technical means: a crab meat automatic extraction and packaging machine, which includes a bracket, a servo motor, a transmission roller, a conveyor belt, a mounting plate, a clamping plate, a torsion spring, a rotating rod, a first wedge rod, a second wedge rod, a material blocking frame, a pulley group, a crushing member, a blanking frame, a water pump, a spray head, a cutting plate and a packaging mechanism. A servo motor is installed on the upper right front side of the bracket. Transmission rollers are rotatably connected to both the upper left and right sides of the bracket. The output shaft of the servo motor is fixedly connected to the right transmission roller. A conveyor belt is rotatably connected between the two transmission rollers. Multiple mounting plates are arranged on the surface of the conveyor belt. A rotating rod is rotatably connected between every two longitudinally aligned mounting plates. Clamping plates are fixedly connected to both the front and rear ends of the rotating rod. Torsion springs for assisting in resetting are sleeved on both the front and rear ends of the rotating rod. The two ends of the torsion spring are respectively connected to the mounting plate and the rotating rod. A first wedge rod and a second wedge rod are fixedly connected to the upper right rear side of the bracket. A material blocking frame is fixedly connected to the upper left side of the bracket. A crushing member is rotatably connected inside the material blocking frame. The front end of the crushing member passes through the outside of the material blocking frame, and a pulley group is arranged between it and the left transmission roller. A blanking frame is fixedly connected to the lower part of the material blocking frame. A water pump is installed on the left side of the middle part of the bracket. The left side of the water pump is provided with a water inlet. The right side of the water pump is connected to spray heads distributed front and rear through a pipeline. A cutting plate is installed on the upper right side of the bracket. A packaging mechanism for packaging crab meat is arranged at the lower part of the bracket.
[0007] Further, the packaging mechanism includes a loading frame, a blanking plate, an adsorption component, a sealing component, a conveying component, an air pump, an induction module and a placement plate. A loading frame is installed on the upper right side of the bracket. A blanking plate is fixedly connected to the lower part of the loading frame. An adsorption component for stretching the packaging bag is arranged on the right side of the loading frame, and a sealing component for sealing the packaging bag is arranged on the left side. A conveying component for conveying the packaging bag is arranged at the lower part of the bracket. Air holes are provided on the conveying component. An air pump is installed at the lower part of the bracket, and an air outlet is opened at a position corresponding to the air pump. An induction module is installed on the adsorption component. A placement plate is fixedly connected to the lower left side of the bracket.
[0008] Further, it further includes a controller. The controller is installed on the rear side of the lower part of the bracket. The controller is electrically connected to the servo motor, the water pump, the adsorption component, the sealing component, the conveying component, the air pump and the induction module.
[0009] Further, a plurality of mounting holes distributed front and rear are provided at the lower part of the bracket.
[0010] Further, the clamping plate is in the shape of an arc-shaped rack.
[0011] Further, the crushing member is aligned with the middle part of the conveyor belt.
[0012] From the above description of the structure of the present utility model, the design starting point, concept and advantages of the present utility model are as follows: 1. By integrating the extraction and packaging processes, the automatic extraction and packaging of crab meat are realized, effectively solving the problems that the assembly process of the current extraction machine and packaging machine is complex and time-consuming, increasing the production cost, increasing the operation difficulty, and resulting in the reduction of the overall production efficiency.
[0013] 2. By setting a material blocking frame, the separated crab shells are intercepted during the crushing of crabs, so that the crab shells slide from the blanking frame to the left collection frame for centralized collection, effectively avoiding the hygiene problems and safety hazards that may be caused by the splashing of crab shells, and also facilitating the subsequent unified treatment of crab shells. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structure schematic diagram of the present utility model.
[0015] Figure 2 It is a three-dimensional structure schematic diagram of the mounting plate, clamping plate and torsion spring components of the present utility model.
[0016] Figure 3 It is a partial cross-sectional view of the support, drive roller, conveyor belt and other components of the present utility model.
[0017] Figure 4 It is a partial cross-sectional view of the material blocking frame, crushing part, blanking frame and other components of the present utility model.
[0018] Figure 5 It is a partial cross-sectional view of the support, water pump, nozzle and other components of the present utility model.
[0019] Figure 6 It is a partial cross-sectional view of the support, air pump and air outlet components of the present utility model.
[0020] Figure 7 It is a three-dimensional structure schematic diagram of the loading frame, blanking plate, adsorption component and other components of the present utility model.
[0021] Names and serial numbers of the components in the figure: 1. Support, 2. Servo motor, 3. Drive roller, 4. Conveyor belt, 5. Mounting plate, 6. Clamping plate, 61. Torsion spring, 7. Rotating rod, 8. First wedge rod, 9. Second wedge rod, 10. Material blocking frame, 11. Pulley set, 12. Crushing part, 13. Blanking frame, 14. Water pump, 15. Nozzle, 16. Cutting plate, 17. Sealing mechanism, 170. Loading frame, 171. Blanking plate, 172. Adsorption component, 173. Sealing component, 174. Conveying component, 175. Air pump, 176. Air outlet, 177. Controller, 178. Induction module, 179. Placing plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The technical solutions of the present utility model will be further described below with reference to the accompanying drawings.
[0023] Embodiment: An automatic crab meat extraction and packaging machine. Refer to Figures 1-7 As shown in the figure, it includes a bracket 1, a servo motor 2, a transmission roller 3, a conveyor belt 4, a mounting plate 5, a clamping plate 6, a torsion spring 61, a rotating rod 7, a first wedge rod 8, a second wedge rod 9, a material retaining frame 10, a pulley group 11, a crushing member 12, a blanking frame 13, a water pump 14, a spray head 15, a cutting plate 16 and a packaging mechanism 17. Multiple mounting holes are provided at the lower part of the bracket 1 and are distributed front and back. The servo motor 2 is connected to the upper right front side of the bracket 1 by bolts. Both the left and right sides of the upper part of the bracket 1 are rotatably connected to the transmission roller 3. The output shaft of the servo motor 2 is fixedly connected to the right transmission roller 3. A conveyor belt 4 is rotatably connected between the two transmission rollers 3. Multiple mounting plates 5 are arranged on the surface of the conveyor belt 4. A rotating rod 7 is rotatably connected between every two longitudinally aligned mounting plates 5. Both the front and rear ends of the rotating rod 7 are connected to the clamping plate 6 by welding. The clamping plate 6 is in the shape of an arc-shaped rack to better adapt to the shape of the crab. Torsion springs 61 for assisting in resetting are sleeved on both the front and rear ends of the rotating rod 7. Both ends of the torsion spring 61 are respectively connected to the mounting plate 5 and the rotating rod 7 to ensure the stable clamping and release of the crab. The first wedge rod 8 and the second wedge rod 9 distributed at a right angle are connected to the upper right rear side of the bracket 1 by welding. The rear end of the rotating rod 7 is in the same vertical plane as the first wedge rod 8 and the second wedge rod 9, so that the rotating rod 7 can be squeezed when passing through the first wedge rod 8 and the second wedge rod 9. The material retaining frame 10 is connected to the upper left side of the bracket 1 by welding. A crushing member 12 is rotatably connected inside the material retaining frame 10. The crushing member 12 is aligned with the middle part of the conveyor belt 4 to ensure the accuracy and efficiency of crab crushing. The front end of the crushing member 12 passes through the outside of the material retaining frame 10, and a pulley group 11 is provided between it and the left transmission roller 3. The blanking frame 13 is connected to the lower part of the material retaining frame 10 by welding. The water pump 14 is connected to the upper left side of the bracket 1 by bolts. The water pump 14 is provided with a water inlet on the left side. The water pump 14 is connected to the spray heads 15 distributed front and back by a pipeline on the right side. The cutting plate 16 is connected to the upper right side of the bracket 1 by bolts. The cutting edge of the cutting plate 16 faces left. A packaging mechanism 17 for packaging crab meat is arranged at the lower part of the bracket 1.
[0024] Refer to Figure 1 and Figures 5-7As shown in the figure, the encapsulation mechanism 17 includes a loading frame 170, a blanking plate 171, an adsorption assembly 172, a sealing assembly 173, a conveying assembly 174, an air pump 175, an induction module 178, and a placement plate 179. The right side of the upper part of the bracket 1 is connected to the loading frame 170 by bolts. The lower part of the loading frame 170 is connected to the blanking plate 171 by welding. The adsorption assembly 172 for stretching the packaging bag is arranged on the right side of the loading frame 170, and the sealing assembly 173 for sealing the packaging bag is arranged on the left side. The conveying assembly 174 for conveying the packaging bag is arranged at the lower part of the bracket 1. Air holes are provided on the conveying assembly 174. The air pump 175 is connected to the lower part of the bracket 1 by bolts, and an air outlet 176 is provided at the position corresponding to the air pump 175. The induction module 178 is connected to the adsorption assembly 172 by bolts. The placement plate 179 is connected to the left side of the lower part of the bracket 1 by welding. The placement plate 179 is located to the left of the conveying assembly 174 and below the sealing assembly 173.
[0025] Refer to Figure 5 As shown in the figure, it further includes a controller 177. The controller 177 is connected to the lower rear side of the bracket 1 by bolts. The controller 177 is electrically connected to the servo motor 2, the water pump 14, the adsorption assembly 172, the sealing assembly 173, the conveying assembly 174, the air pump 175, and the induction module 178.
[0026] First, the staff installs the bracket 1 on the workbench, and then places the two prepared collection frames on the left and right sides of the bracket 1 respectively, ensuring that the left collection frame is directly opposite the left side of the unloading frame 13, and the right collection frame is directly opposite the right side of the conveyor belt 4. Then, the prepared water pipe is connected to the water inlet of the water pump 14 to prepare for the subsequent flushing process. Subsequently, the servo motor 2 and the water pump 14 are turned on through the controller 177, and the speed of the output shaft of the servo motor 2 is set. The output shaft of the servo motor 2 drives the right transmission roller 3 to rotate, so that it cooperates with the left transmission roller 3 to drive the conveyor belt 4 to rotate counterclockwise. Every time the conveyor belt 4 rotates to a suitable position, each rotating rod 7 contacts the first wedge rod 8 and is squeezed and rotated, and the torsion spring 61 is deformed accordingly, and the rotating rod 7 drives the splint 6 to rotate. The crab is then moved away from the mounting plate 5, and the staff quickly places the crab between the clamping plate 6 and the mounting plate 5. As the conveyor belt 4 continues to rotate, the rotating rod 7 is disengaged from the first wedge-shaped rod 8, and the torsion spring 61 returns to its original shape, prompting the rotating rod 7 to drive the clamping plate 6 to reverse and close the distance between the mounting plate 5, and clamp the crab. The conveyor belt 4 continues to rotate to send the clamped crab to the left into the blocking frame 10. During this period, the left transmission roller 3 cooperates with the pulley group 11 to drive the crushing member 12 to rotate, and then the crab sent into the blocking frame 10 is crushed. During the crushing process, the separated crab shells fall into the unloading frame 13. Only crab claws and crab meat are left on the crushed crabs, and are conveyed to the top of the two nozzles 15. At this time, the water pump 14 runs to convey water to The two nozzles 15 spray water onto the crabs to rinse the crab meat and improve the cleanliness of the crab meat. The rinsed crabs are continuously conveyed through the cutting plate 16. The cutting plate 16 cuts off the crab meat from the crabs, and the crab meat falls into the loading frame 170 and slides onto the unloading plate 171. When the crab meat falls into the loading frame 170, the crab claws are still clamped between the clamping plate 6 and the mounting plate 5. Every time the conveyor belt 4 rotates to another suitable position, each rotating rod 7 contacts the second wedge rod 9 and is squeezed and rotated, and the torsion spring 61 is deformed accordingly. The rotating rod 7 drives the clamping plate 6 to rotate for the second time. At this time, the crab claws between the clamping plate 6 and the mounting plate 5 fall into the right collection frame, realizing the automatic withdrawal of the crab claws, which is convenient for continuing to place crabs later, and the crab meat slides onto the unloading plate 171. Previously, another staff member had turned on the sensing module 178 through the controller 177, and placed the packaging bag with the mouth facing left on the conveying component 174. When the sensing module 178 sensed the packaging bag, it transmitted a signal to the controller 177. The controller 177 responded quickly and immediately turned on the air pump 175. The air pump 175 sucked in the outside air from the air outlet 176, so that the conveying component 174 generated suction to suck the side of the packaging bag in contact with it. The controller 177 also controlled the adsorption component 172 to run according to the pre-written program to suck the other side of the packaging bag, so that the mouth of the packaging bag opened to face the blanking plate 171, so that the crab meat on the blanking plate 171 fell directly into the packaging bag. After the crab meat was loaded, the air pump 175 was turned off by the controller 177.Then, control the adsorption component 172 to release the adsorption on the other side of the packaging bag, and then control the conveyor component 174 to operate to convey the packaging bag containing crab meat to the left. When the packaging bag is conveyed to a suitable position so that the bag opening is placed between the placement plate 179 and the sealing component 173, control the conveyor component 174 to pause operation, and control the sealing component 173 to operate according to the pre-written program to seal the bag opening of the packaging bag. After the sealing is completed, control the sealing component 173 to reset. Thus, the automated extraction and packaging process of crab meat is completed. If it is necessary to continue the extraction and packaging operation of crab meat, just continuously repeat the above steps.,
[0027] It should be understood that the above description is only for exemplary purposes and does not mean to limit the present invention. Those skilled in the art will understand that the variant forms of the present invention will be included within the scope of the claims herein.,
Claims
1. Automatic crab meat extraction and packaging machine, characterized in that: The invention comprises a bracket (1), a servo motor (2), a transmission roller (3), a conveyor belt (4), a mounting plate (5), a clamping plate (6), a torsion spring (61), a rotating rod (7), a first wedge rod (8), a second wedge rod (9), a material blocking frame (10), a pulley group (11), a crushing member (12), a material unloading frame (13), a water pump (14), a nozzle (15), a cutting plate (16) and a packaging mechanism (17). The servo motor (2) is mounted on the right front side of the upper part of the bracket (1). The transmission rollers (3) are rotatably connected to the left and right sides of the upper part of the bracket (1). The output shaft of the servo motor (2) is fixedly connected to the right transmission roller (3). The conveyor belt (4) is rotatably connected between the two transmission rollers (3). A plurality of mounting plates (5) are arranged on the surface of the conveyor belt (4). A rotating rod (7) is rotatably connected between each two mounting plates (5) aligned in the longitudinal direction. The clamping plates (6) are fixedly connected to the front and rear ends of the rotating rod (7). 7) Both the front and rear ends are sleeved with torsion springs (61) for assisting resetting, and the two ends of the torsion spring (61) are respectively connected to the mounting plate (5) and the rotating rod (7). The right rear side of the upper part of the bracket (1) is fixedly connected to a first wedge rod (8) and a second wedge rod (9). The left side of the upper part of the bracket (1) is fixedly connected to a material blocking frame (10). The material blocking frame (10) is rotatably connected to a crushing member (12). The front end of the crushing member (12) passes through the outside of the material blocking frame (10) and is connected to the left side. A pulley group (11) is arranged between the side transmission rollers (3); a material unloading frame (13) is fixedly connected to the lower part of the material blocking frame (10); a water pump (14) is installed on the left side of the middle part of the bracket (1); a water inlet is arranged on the left side of the water pump (14); a nozzle (15) distributed front and rear is connected to the right side of the water pump (14) through a pipeline; a cutting plate (16) is installed on the right side of the upper part of the bracket (1); and a packaging mechanism (17) for packaging crab meat is arranged on the lower part of the bracket (1).
2. The crab meat automatic extraction and packaging machine according to claim 1, characterized in that: The packaging mechanism (17) comprises a loading frame (170), a blanking plate (171), an adsorption component (172), a sealing component (173), a conveying component (174), an air pump (175), a sensing module (178) and a placement plate (179). The loading frame (170) is installed on the right side of the upper part of the bracket (1), the blanking plate (171) is fixedly connected to the lower part of the loading frame (170), and an adsorption component (172) for opening the packaging bag is arranged on the right side of the loading frame (170). 2), and a sealing component (173) for sealing the packaging bag is arranged on the left side, a conveying component (174) for conveying the packaging bag is arranged at the lower part of the bracket (1), and an air hole is arranged on the conveying component (174), an air pump (175) is installed at the lower part of the bracket (1), and an air outlet (176) is opened at a position corresponding to the air pump (175), a sensing module (178) is installed on the adsorption component (172), and a placement plate (179) is fixedly connected to the left side of the lower part of the bracket (1).
3. The crab meat automatic extraction and packaging machine according to claim 2, characterized in that: The invention also includes a controller (177), which is installed on the rear side of the lower part of the bracket (1), and the controller (177) is electrically connected to the servo motor (2), the water pump (14), the adsorption component (172), the sealing component (173), the transmission component (174), the air pump (175) and the sensing module (178).
4. The crab meat automatic extraction and packaging machine according to claim 3, characterized in that: The lower part of the bracket (1) is provided with a plurality of mounting holes distributed front and back.
5. The automatic crab meat extraction and packaging machine according to claim 4, characterized in that: The clamping plate (6) is in the shape of an arc-shaped toothed bar.
6. The automatic crab meat extraction and packaging machine according to claim 5, characterized in that: The crushing element (12) is aimed at the middle portion of the conveyor belt (4).