Heating assembly with double meshes and atomizing core

By designing a heating component with dual mesh, the mesh area and resistance value of different areas are used to achieve uniform heat distribution, and the carbon deposits and odor accumulation problems caused by excessive heat in the middle area of ​​the existing electronic cigarette heating network are solved, and the taste and safety of the product are improved.

CN222898386UActive Publication Date: 2025-05-27SHENZHEN KANGVAPE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421383503.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-05-27
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

Due to the uniform resistance of each area, the existing electronic cigarette heating networks cause excessive heat in the middle area, which easily accumulates carbon and produces a paste smell.

Method used

A heating assembly with double mesh is designed, including the first, second and third heating zones, the mesh area and resistance value of the second heating zone are smaller than that of the first and third heating zones, and the uniform heat distribution is achieved through this structure.

Benefits of technology

It avoids the concentration of calories in the central area, reduces the occurrence of carbon deposits and paste smell, and improves the taste and health and safety of e-cigarettes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a heating assembly with double meshes and an atomizing core, the heating assembly comprises a first conductive arm, a second conductive arm, a third conductive arm, a first heating mesh and a second heating mesh, the first heating mesh comprises a first heating area, a second heating area and a third heating area, the first end of the first heating area is connected with the first conductive arm, and the second end of the second heating area is connected with the third conductive arm. The second end of the first heating area is connected with the second heating area. The first end of the third heating area is connected with the second heating area, and the second end of the third heating area is connected with the second conductive arm; the second heating area is located between the first heating area and the third heating area, the mesh area of the second heating area is smaller than the mesh area of the first heating area and the mesh area of the third heating area, and the resistance value of the second heating area is smaller than the resistance value of the first heating area and the resistance value of the third heating area. During working, heat of the first heating area, the second heating area and the third heating area is relatively uniform, the problem that carbon is easily deposited in the middle area where the second heating area is located due to the fact that the heat is concentrated in the middle area where the second heating area is located is avoided, and burnt smell is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of atomization cores of electronic cigarettes, and more specifically, to a heating component with double mesh sheets and an atomization core. Background Art

[0002] Existing electronic cigarettes generally include a liquid storage component and an atomization core. The liquid storage component is used to store e-liquid, and the atomization core is used to atomize the e-liquid in the liquid storage component. The atomization core includes a porous e-liquid adsorption tube and a heating component. The porous e-liquid adsorption tube is used to adsorb e-liquid; the heating component is located inside the porous e-liquid adsorption tube and is used to atomize the e-liquid in the porous e-liquid adsorption tube. The heating component includes a heating mesh and a conductive arm connected to the heating mesh. The heating mesh, also known as a mesh-shaped heating sheet, is mainly composed of materials such as thermosensitive alloy and metal wire.

[0003] The heating mesh quickly heats the e-liquid in the electronic cigarette through electrothermal action and converts it into smoke. The heating mesh has advantages such as high thermal efficiency, long service life, and not being easily deformed. The quality and performance of the heating mesh directly affect the taste and health and safety of the electronic cigarette. However, since the resistance values of each region of the current heating mesh are relatively uniform, during operation, the heat in the middle region of the heating mesh is greater than the heat at both ends of the heating mesh, resulting in easy carbon accumulation in the middle region of the heating mesh, thus causing a burnt smell. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a heating component with double mesh sheets and an atomization core of an electronic cigarette that are not easily carbonized.

[0005] In a first aspect, the solution of the utility model to solve the above problems is to construct a heating component with double mesh sheets for an atomization core of an electronic cigarette, which includes a first conductive arm, a second conductive arm, a third conductive arm, a first heating mesh, and a second heating mesh. The first conductive arm and the second conductive arm are arranged at intervals; the second conductive arm and the third conductive arm are arranged at intervals and are located between the first conductive arm and the third conductive arm; the first heating mesh includes a first heating region, a second heating region, and a third heating region. The first end of the first heating region is connected to the first conductive arm, and the second end of the first heating region is connected to the second heating region;

[0006] The first end of the third heating region is connected to the second heating region, and the second end of the third heating region is connected to the second conductive arm; the second heating region is located between the first heating region and the third heating region. The area of the mesh holes of the second heating region is smaller than the area of the mesh holes of the first heating region and the area of the mesh holes of the third heating region. The resistance value of the second heating region is smaller than the resistance value of the first heating region and the resistance value of the third heating region; the first end of the second heating mesh is connected to the second conductive arm, and the second end of the second heating mesh is connected to the third conductive arm.

[0007] Preferably, the second heating zone includes a first heating arm, a second heating arm and a third heating arm, the first end of the first heating arm is connected to the first heating zone, and the second end of the first heating arm is connected to the third heating zone; the first end of the second heating arm is connected to the first end of the first heating arm, the second end of the second heating arm is connected to the first end of the third heating arm, and the second end of the third heating arm is connected to the second end of the first heating arm.

[0008] Preferably, the second heating zone further includes a first heat-conducting arm, one end of which is connected to the second end of the second heating arm and the first end of the third heating arm.

[0009] Preferably, the first heating arm, the second heating arm and the third heating arm form a first equilateral triangle, and the first heat-conducting arm is located on the perpendicular bisector of the first equilateral triangle.

[0010] Preferably, the second heating zone further comprises a first connecting arm, a second connecting arm and a fourth heating arm, the first connecting arm and the second connecting arm are arranged in parallel and spaced apart, the first end of the first connecting arm is connected to the first end of the first heating arm, and the second end of the first connecting arm is connected to the first end of the fourth heating arm;

[0011] The first end of the second connecting arm is connected to the second end of the first heating arm, and the second end of the second connecting arm is connected to the second end of the fourth heating arm; the first end of the fourth heating arm is connected to the first heating area, and the second end of the fourth heating arm is connected to the third heating area, and the fourth heating arm is spaced apart from the first heating arm.

[0012] Preferably, the first connecting arm, the second connecting arm, the first heating arm and the fourth heating arm form a square.

[0013] Preferably, the second heating zone also includes a fifth heating arm and a sixth heating arm, and the fifth heating arm and the sixth heating arm are located on the side of the fourth heating arm facing away from the first heating arm; the first end of the fifth heating arm is connected to the first end of the fourth heating arm, the second end of the fifth heating arm is connected to the first end of the sixth heating arm, and the second end of the sixth heating arm is connected to the second end of the fourth heating arm.

[0014] Preferably, the second heating zone further includes a second heat-conducting arm, one end of which is connected to the second end of the fifth heating arm and the first end of the sixth heating arm, and the fifth heating arm and the sixth heating arm are located between the fourth heating arm and the second heat-conducting arm.

[0015] Preferably, the fourth heating arm, the fifth heating arm, and the sixth heating arm form a second equilateral triangle, and the second heat conducting arm is located on the perpendicular bisector of the second equilateral triangle.

[0016] Preferably, the area of the mesh formed by the first connecting arm, the second connecting arm, the first heating arm, and the fourth heating arm is a first area, the area of the mesh formed by the fourth heating arm, the fifth heating arm, and the sixth heating arm is a second area, and the first area is greater than the second area.

[0017] In a second aspect, the present invention also discloses an atomizing core applied to an electronic cigarette. The atomizing core includes a porous oil guiding member and a heating component with double mesh sheets. The heating component with double mesh sheets is attached to the porous oil guiding member, wherein the heating component with double mesh sheets is the heating component with double mesh sheets according to any one of the first aspects above.

[0018] The beneficial effects of the present invention are as follows: Since the second heating area of the present invention is located between the first heating area and the third heating area, the area of the mesh of the second heating area is smaller than the area of the mesh of the first heating area and the third heating area, and the resistance value of the second heating area is smaller than the resistance value of the first heating area and the third heating area. Therefore, during operation, the heat of the first heating area, the second heating area, and the third heating area is relatively uniform, avoiding the problem that heat is concentrated in the middle area where the second heating area is located, so that carbon deposition is likely to occur in the middle area where the second heating area is located, and avoiding the generation of burnt smell. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be described below with reference to the accompanying drawings, wherein:

[0020] Figure 1 is a schematic structural diagram of a heating component with double mesh sheets according to an embodiment of the present invention in an unfolded state;

[0021] Figure 2 is Figure 1 a schematic structural diagram of another perspective of the heating component with double mesh sheets of the present invention shown;

[0022] Figure 3 is a schematic structural diagram of a heating component with double mesh sheets according to another embodiment of the present invention in an unfolded state. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0024] Please refer to Figure 1 and Figure 2, the present utility model provides a heating component with double mesh sheets, which is used for the atomization core of an electronic cigarette and is connected to the controller of the electronic cigarette to atomize e-liquid into smoke. The heating component with double mesh sheets includes a first conductive arm 1, a second conductive arm 2, a third conductive arm 3, a first heating mesh 4 and a second heating mesh 5. The first conductive arm 1 and the second conductive arm 2 are arranged in parallel and spaced apart. The second conductive arm 2 and the third conductive arm 3 are arranged in parallel and spaced apart, and are located between the first conductive arm 1 and the third conductive arm 3. The first heating mesh 4 includes a first heating area 41, a second heating area 42 and a third heating area 43. The first end of the first heating area 41 is connected to the first conductive arm 1, the second end of the first heating area 41 is connected to the second heating area 42, and the mesh holes of the first heating area 41 are diamond-shaped.

[0025] The first end of the third heating area 43 is connected to the second heating area 42, the second end of the third heating area 43 is connected to the second conductive arm 2, and the mesh holes of the third heating area 43 are diamond-shaped. The second heating area 42 is located between the first heating area 41 and the third heating area 43. The area of the mesh holes of the second heating area 42 is smaller than the area of the mesh holes of the first heating area 41 and the area of the mesh holes of the third heating area 43. The resistance value of the second heating area 42 is smaller than the resistance value of the first heating area 41 and the resistance value of the third heating area 43.

[0026] Therefore, when the first heating mesh 4 is powered on, the heat generated by the second heating area 42 is less than the heat generated by the first heating area 41 and the third heating area 43. However, since the second heating area 42 is located between the first heating area 41 and the third heating area 43, it receives the heat radiated from the first heating area 41 and the third heating area 43. Therefore, by setting the resistance value of the second heating area 42 to be smaller than the resistance value of the first heating area 41 and the resistance value of the third heating area 43, the heat distribution of the three areas is made uniform.

[0027] Among them, the second heating area 42 includes a first heating arm a, a second heating arm b and a third heating arm c. The first end of the first heating arm a is connected to the first heating area 41, and the second end of the first heating arm a is connected to the third heating area 43. The first end of the second heating arm b is connected to the first end of the first heating arm a, the second end of the second heating arm b is connected to the first end of the third heating arm c, and the second end of the third heating arm c is connected to the second end of the first heating arm a. The first heating arm a, the second heating arm b and the third heating arm c form a triangle with mesh holes. Therefore, not only is the structure relatively stable and not easily deformed during vibration, but also the heat distribution is relatively uniform.

[0028] The second heating area 42 further includes a first heat-conducting arm d, one end of which is connected to the second end of the second heating arm b and the first end of the third heating arm c, so that heat can be diffused to more areas. The first heating arm a, the second heating arm b and the third heating arm c form a first equilateral triangle, and the first heat-conducting arm d is located on the perpendicular bisector of the first equilateral triangle, so that not only the uniformity of heat is improved, but also the stability of the structure is improved.

[0029] The second heating zone 42 also includes a first connecting arm e, a second connecting arm f and a fourth heating arm g. The first connecting arm e and the second connecting arm f are arranged in parallel and spaced apart. The first end of the first connecting arm e is connected to the first end of the first heating arm a, and the second end of the first connecting arm e is connected to the first end of the fourth heating arm g. The first end of the second connecting arm f is connected to the second end of the first heating arm a, and the second end of the second connecting arm f is connected to the second end of the fourth heating arm g. The first end of the fourth heating arm g is connected to the first heating zone 41, and the second end of the fourth heating arm g is connected to the third heating zone 43. The fourth heating arm g is spaced apart from the first heating arm a. This structure can further improve the uniformity of heat distribution. Preferably, the first connecting arm e, the second connecting arm f, the first heating arm a and the fourth heating arm g form a square, that is, the mesh formed by the first connecting arm e, the second connecting arm f, the first heating arm a and the fourth heating arm g is square.

[0030] The second heating area 42 further includes a fifth heating arm h and a sixth heating arm j, which are located on the side of the fourth heating arm g facing away from the first heating arm a. The first end of the fifth heating arm h is connected to the first end of the fourth heating arm g, the second end of the fifth heating arm h is connected to the first end of the sixth heating arm j, and the second end of the sixth heating arm j is connected to the second end of the fourth heating arm g.

[0031] The second heating area 42 further includes a second heat-conducting arm k, one end of which is connected to the second end of the fifth heating arm h and the first end of the sixth heating arm j, and the fifth heating arm h and the sixth heating arm j are located between the fourth heating arm g and the second heat-conducting arm k. The fourth heating arm g, the fifth heating arm h and the sixth heating arm j form a second equilateral triangle, and the second heat-conducting arm k is located on the perpendicular bisector of the second equilateral triangle, thereby not only improving the uniformity of heat but also improving the stability of the structure.

[0032] The area of the mesh formed by the first connecting arm e, the second connecting arm f, the first heating arm a, and the fourth heating arm g is the first area, and the area of the mesh formed by the fourth heating arm g, the fifth heating arm h, and the sixth heating arm j is the second area. The first area is greater than the second area. The meshes in the middle region of the second heating zone 42 are larger than the meshes in the remaining regions within the second heating zone 42. Therefore, heat accumulation in the middle is better avoided, and the uniformity of heat distribution is improved. Preferably, the area of the second heating zone 42 is equal to half of the area of the first heating zone 41. Similarly, the area of the second heating zone 42 is equal to half of the area of the third heating zone 43. The resistance value of the second heating zone 42 is less than half of the resistance value of the first heating zone 41. Similarly, the resistance value of the second heating zone 42 is less than half of the resistance value of the third heating zone 43.

[0033] The first end of the second heating mesh 5 is connected to the second conductive arm 2, and the second end of the second heating mesh 5 is connected to the third conductive arm 3. In this embodiment, the second heating mesh 5 and the first heating mesh 4 are at the same height position. The second heating mesh 5 has the same structure as the first heating mesh 4, and the structure thereof will not be described in detail here. Since the structures of the two are the same, they also have the same technical effects.

[0034] Both the first heating mesh 4 and the second heating mesh 5 are arc-shaped. The first heating mesh 4 and the second heating mesh 5 and the first conductive arm 1, the second conductive arm 2, and the third conductive arm 3 are of an integrally formed structure and are in an open ring shape, thus avoiding problems such as uneven heat distribution and easy detachment that are likely to occur through welding.

[0035] Please refer to Figure 3 , in another embodiment, the structure of this embodiment is similar to that of the above embodiment. The similarities are as follows: Both this embodiment and the above embodiment include the first conductive arm 1, the second conductive arm 2, the third conductive arm 3, the first heating mesh 4, and the second heating mesh 5. The first end of the first heating mesh 4 is connected to the first conductive arm 1, the second end of the first heating mesh 4 is connected to the second conductive arm 2, the first end of the second heating mesh 5 is connected to the second conductive arm 2, and the second end of the second heating mesh 5 is connected to the third conductive arm 3. The differences are as follows: In this embodiment, the meshes in the second heating zone 42 of the first heating and the second heating mesh 5 are circular. This structure is more stable, and the heat generation in the second heating zone 42 is smaller.

[0036] The present utility model also discloses an atomization core applied to an electronic cigarette. The atomization core includes a porous oil guiding member and a heating component with a double mesh sheet. The heating component with a double mesh sheet is attached to the porous oil guiding member, wherein the heating component with a double mesh sheet is the above-mentioned heating component with a double mesh sheet. Since the heating component with a double mesh sheet in this embodiment has the same structure as the atomization core of the above-mentioned heating component with a double mesh sheet, it also has the same technical effects. The porous oil guiding member can be made of materials such as cotton or ceramics.

[0037] In addition, the first heating mesh 4 forms a first temperature sensing unit for detecting its own heating temperature. The second heating mesh 5 forms a second temperature sensor unit for detecting its own heating temperature. The first heating mesh 4 and the second heating mesh 5 can be made of thermistor materials such as copper-zinc alloy and nickel-manganese alloy. It can be a positive temperature coefficient thermistor (PTC) or a negative temperature coefficient thermistor (NTC). The resistance value of the PTC thermistor increases with the increase of temperature, while the resistance value of the NTC thermistor decreases with the increase of temperature. During operation, the controller of the electronic cigarette controls the current of the first heating mesh 4 and the second heating mesh 5 according to the resistance value during the heating process of the first heating mesh 4 and the resistance value during the heating process of the second heating mesh 5, thus better avoiding dry burning. Compared with other temperature sensors, this structure has the advantages of accurate detection and efficient control.

[0038] In summary, since the second heating area 42 of the present utility model is located between the first heating area 41 and the third heating area 43, the area of the mesh holes in the second heating area 42 is smaller than the area of the mesh holes in the first heating area 41 and the area of the mesh holes in the third heating area 43, and the resistance value of the second heating area 42 is smaller than the resistance value of the first heating area 41 and the resistance value of the third heating area 43. Therefore, during operation, the heat of the first heating area 41, the second heating area 42, and the third heating area 43 is relatively uniform, avoiding the problem that the heat is concentrated in the middle area where the second heating area 42 is located, so that the middle area where the second heating area 42 is located is prone to carbon accumulation, and avoiding the generation of burnt smell.

[0039] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0040] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A heating component with double meshes, used for the atomization core of an electronic cigarette, characterized in that: The device comprises a first conductive arm, a second conductive arm, a third conductive arm, a first heating net and a second heating net, wherein the first conductive arm and the second conductive arm are spaced apart; the second conductive arm and the third conductive arm are spaced apart and located between the first conductive arm and the third conductive arm; the first heating net comprises a first heating area, a second heating area and a third heating area, wherein a first end of the first heating area is connected to the first conductive arm, and a second end of the first heating area is connected to the second heating area; The first end of the third heating zone is connected to the second heating zone, and the second end of the third heating zone is connected to the second conductive arm; the second heating zone is located between the first heating zone and the third heating zone, the mesh area of ​​the second heating zone is smaller than the mesh area of ​​the first heating zone and the mesh area of ​​the third heating zone, and the resistance value of the second heating zone is smaller than the resistance value of the first heating zone and the resistance value of the third heating zone; the first end of the second heating net is connected to the second conductive arm, and the second end of the second heating net is connected to the third conductive arm.

2. The heating component with double meshes according to claim 1, characterized in that: The second heating zone includes a first heating arm, a second heating arm and a third heating arm, the first end of the first heating arm is connected to the first heating zone, and the second end of the first heating arm is connected to the third heating zone; the first end of the second heating arm is connected to the first end of the first heating arm, the second end of the second heating arm is connected to the first end of the third heating arm, and the second end of the third heating arm is connected to the second end of the first heating arm.

3. The heating component with double meshes according to claim 2, characterized in that: The second heating zone further includes a first heat-conducting arm, one end of which is connected to the second end of the second heating arm and the first end of the third heating arm.

4. The heating component with double meshes according to claim 3, characterized in that: The first heating arm, the second heating arm and the third heating arm form a first equilateral triangle, and the first heat-conducting arm is located on the perpendicular bisector of the first equilateral triangle.

5. The heating component with double meshes according to claim 2, characterized in that: The second heating zone further includes a first connecting arm, a second connecting arm and a fourth heating arm, the first connecting arm and the second connecting arm are arranged in parallel and spaced apart, the first end of the first connecting arm is connected to the first end of the first heating arm, and the second end of the first connecting arm is connected to the first end of the fourth heating arm; The first end of the second connecting arm is connected to the second end of the first heating arm, and the second end of the second connecting arm is connected to the second end of the fourth heating arm; the first end of the fourth heating arm is connected to the first heating area, and the second end of the fourth heating arm is connected to the third heating area, and the fourth heating arm is spaced apart from the first heating arm.

6. The heating component with double meshes according to claim 5, characterized in that: The first connecting arm, the second connecting arm, the first heating arm and the fourth heating arm form a square.

7. The heating component with double meshes according to claim 5, characterized in that: The second heating zone also includes a fifth heating arm and a sixth heating arm, which are located on the side of the fourth heating arm facing away from the first heating arm; the first end of the fifth heating arm is connected to the first end of the fourth heating arm, the second end of the fifth heating arm is connected to the first end of the sixth heating arm, and the second end of the sixth heating arm is connected to the second end of the fourth heating arm.

8. The heating component with double meshes according to claim 7, characterized in that: The second heating zone also includes a second heat-conducting arm, one end of which is connected to the second end of the fifth heating arm and the first end of the sixth heating arm, and the fifth heating arm and the sixth heating arm are located between the fourth heating arm and the second heat-conducting arm.

9. The heating component with double meshes according to claim 7, characterized in that: The area of ​​the mesh formed by the first connecting arm, the second connecting arm, the first heating arm and the fourth heating arm is the first area, the area of ​​the mesh formed by the fourth heating arm, the fifth heating arm and the sixth heating arm is the second area, and the first area is greater than the second area.

10. An atomizer core, used in electronic cigarettes, characterized in that: The atomizer core includes a porous oil guide member and a heating component with a double mesh, and the heating component with a double mesh is attached to the porous oil guide member, wherein the heating component with a double mesh is the heating component with a double mesh according to any one of claims 1 to 9.