Energy-saving n-butyric acid rectification device

By using a combination of filter shell and filter mesh in the n-butyric acid distillation device, the automated guide tube and filter shell movement system solves the problem that particulate impurities in the raw materials affect the distillation effect, and achieves efficient particulate impurities filtration and liquid preheating, improving distillation efficiency and energy-saving effect.

CN222900246UActive Publication Date: 2025-05-27SHANDONG HENGXING NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421917141.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-05-27
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

During the distillation process of n-butyric acid, many particles of impurities are brought into the distillation tower when the raw materials are pumped into the distillation tower, which affects the distillation effect.

Method used

An energy-saving ortholic acid distillation device is designed, using a combination of filter shells and filter mesh. The surface of the filter shell is equipped with a feed tank, a discharge tank and a dovetail tank. A filter mesh is installed in the discharge tank. By adjusting the motor and transmission rod system, the guide tube and filter mesh are automatically moved, so as to achieve effective filtration and cleaning of particulate impurities.

Benefits of technology

Filtering particles and impurities through a filter mesh to ensure distillation effect. The automated filter shell and guide tube moving system reduce manual operation, improve work efficiency, and achieve preheating of liquids through heat exchange tubes, which saves energy and is energy-saving and environmentally friendly.

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Abstract

The utility model discloses an energy-saving n-butyric acid rectification device, which relates to the technical field of rectification processing and comprises a box body, a support is arranged on the surface of the box body, a rectification tower body is arranged on the inner wall of the support, a filter shell is connected to the inner wall of the box body in a sliding mode, and a feeding groove, a discharging groove and two dovetail grooves are respectively formed in the surface of the filter shell. A filter screen is arranged on the inner wall of the discharging groove, and the inner walls of the two dovetail grooves are slidably connected with dovetail bases; the rectifying tower has the beneficial effects that particle impurities are filtered through the filter screen, the particle impurities are prevented from being pumped into the rectifying tower body, the rectifying effect is guaranteed, and when the material guide pipe is separated from the feed chute, the limit of the filter shell in the vertical direction is relieved, the filter shell slides out of the filter shell upwards, and the filter shell drives the filter screen to move upwards, so that the particle impurities are convenient to pour and the filter screen is convenient to clean; the maintenance is convenient.
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Description

Technical Field

[0001] The utility model relates to a rectification device, in particular to an energy-saving n-butyric acid rectification device, belonging to the technical field of rectification processing. Background Technique

[0002] n-Butyric acid exists naturally in cream, citronella, nutmeg, etc. It is generally prepared by air oxidation of butyraldehyde; or using starch or sugar as raw materials, fermenting with butyric acid bacteria to obtain the product, or using n-amyl alcohol liquid as raw material and oxidizing it with concentrated nitric acid to obtain n-butyric acid. When separating n-butyric acid from the raw materials for preparing n-butyric acid, an n-butyric acid rectification device is required, and the raw materials in the above methods all contain particulate impurities.

[0003] Among them, the "rectification column" disclosed in the patent application number "201920115655.1" "comprises a cylinder body, and both ends of the cylinder body bulge to form a first installation part and a second installation part. This rectification column further comprises a lining sleeve arranged inside the cylinder body, the outer side wall of the lining sleeve is pressed against the inner side wall of the cylinder body, and both ends of the lining sleeve bulge to form a first abutting part and a second abutting part. The first abutting part is located above the first installation part and the lower surface of the first abutting part fits with the upper surface of the first installation part. The second abutting part is located below the second installation part and the upper surface of the second abutting part fits with the lower surface of the second installation part. This rectification column can improve the corrosion resistance of the rectification column."

[0004] However, the above method still has the following defects: when rectifying the raw materials containing n-butyric acid, the raw materials are pumped into the rectification column for rectification, and many particulate impurities are brought in during the pumping process, directly affecting the rectification effect. Content of the Utility Model

[0005] The purpose of the utility model is to provide an energy-saving n-butyric acid rectification device to solve the problem that many particulate impurities are brought in during the pumping process of the existing raw materials, directly affecting the rectification effect.

[0006] To achieve the above purpose, the utility model provides the following technical solution: an energy-saving n-butyric acid rectification device, comprising a box body, a bracket is arranged on the surface of the box body, a rectification column body is arranged on the inner wall of the bracket, a filter shell is slidably connected to the inner wall of the box body, a feed slot, a discharge slot and two dovetail slots are respectively arranged on the surface of the filter shell, a filter screen is arranged on the inner wall of the discharge slot, dovetail seats are slidably connected to the inner walls of the two dovetail slots, a feed assembly is arranged on one side of the filter shell, a submerged pump is arranged on the inner wall of the bottom end of the box body, a feeding pipe is arranged at the liquid outlet end of the submerged pump, and one end of the feeding pipe penetrates through the surface of the rectification column body and is placed inside the rectification column body.

[0007] As a preferred technical solution of the present utility model, the feeding assembly includes a bent pipe and an adjusting assembly. The bent pipe is arranged at the top of the box body. One end of the bent pipe is provided with a telescopic rubber pipe. One end of the telescopic rubber pipe is provided with a guide pipe that slides with the feeding groove. A first electric valve is arranged on the surface of the bent pipe.

[0008] As a preferred technical solution of the present utility model, the adjusting assembly includes an adjusting motor and two stoppers. The adjusting motor is arranged on one side of the box body. A transmission rod is arranged on the transmission shaft of the adjusting motor. Both stoppers are arranged on the inner wall of the front surface of the box body. A connecting lead screw is rotatably connected between the two stoppers through a sealed bearing. A moving frame is threadedly connected to the surface of the connecting lead screw through a lead screw nut. The inner wall of the moving frame is connected to the surface of the guide pipe.

[0009] As a preferred technical solution of the present utility model, the adjusting motor is a forward and reverse motor. One end of the transmission rod is connected to one end of the connecting lead screw. The contact part of one end of the transmission rod with the box body is rotatably connected through a sealed bearing. The front surface of the moving frame is slidably connected to the inner wall of the front surface of the box body.

[0010] As a preferred technical solution of the present utility model, a shell outlet is opened on the surface of the box body. A sealed cover is hinged on the inner wall of the shell outlet. A handle is arranged at the top of the sealed cover. Heat preservation paint is coated on the surface of the sealed cover and the surface of the box body. The contact parts of the box body with the two dovetail seats are all connected.

[0011] As a preferred technical solution of the present utility model, storage grooves are opened at the tops of the two dovetail seats. Electric push rods are arranged on the inner walls of the two storage grooves. Push blocks are arranged at the telescopic ends of the two electric push rods. Force-receiving blocks are slidably connected to the tops of the two dovetail seats. Card slots that are engaged with the push blocks are opened at the bottoms of the two force-receiving blocks. The contact parts of the two force-receiving blocks with the box body are all slidably connected. The surfaces of the two force-receiving blocks are respectively connected to the inner walls of the two dovetail grooves. The two force-receiving blocks and the two dovetail seats are all made of heat-insulating materials.

[0012] As a preferred technical solution of the present utility model, a tray and an electric heating rod are arranged on the inner wall of the rectifying tower body. A liquid discharge pipe, a steam outlet pipe and a reflux pipe are respectively arranged on the surface of the rectifying tower body. A second electric valve is arranged on the surface of the liquid discharge pipe. A third electric valve is arranged on the surface of the steam outlet pipe. A spray head is arranged at one end of the reflux pipe.

[0013] As a preferred technical solution of the present utility model, one end of the liquid discharge pipe is provided with a heat exchange pipe. The heat exchange pipe is placed inside the box body. One end of the heat exchange pipe is provided with a waste liquid pipe. One end of the waste liquid pipe penetrates through the inner wall of one side of the box body and is placed outside the box body.

[0014] Compared with the related technologies, an energy-saving n-butyric acid rectification device provided by the utility model has the following beneficial effects:

[0015] 1. By filtering particulate impurities through a filter screen, it is avoided that the particulate impurities are pumped into the rectification tower body, ensuring the rectification effect. When the guide pipe is separated from the feed tank, the vertical limit of the filter housing is released, and the filter housing is slid upward to drive the filter screen to move upward, facilitating the dumping of particulate impurities and the cleaning of the filter screen, which is convenient for maintenance;

[0016] 2. Through the cooperation of the adjustment motor, the transmission rod, the connecting lead screw and the moving frame, the guide pipe is driven to move, prompting the guide pipe to be separated from the feed tank, and then the limit of the guide pipe on the filter housing is released. Through the cooperation of the electric push rod, the push block and the force-receiving block, the filter housing is driven to move upward, thereby pushing out the filter housing, eliminating the need for manual upward pulling of the filter housing, which is more labor-saving;

[0017] 3. When the high-temperature waste liquid is discharged, it will flow through the heat exchange pipe and heat the liquid containing n-butyric acid inside the box body through the heat exchange pipe, thereby preheating the new liquid, which is more energy-saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the utility model;

[0019] Figure 2 is a schematic cross-sectional structural diagram of the utility model;

[0020] Figure 3 is of the utility model Figure 2 an enlarged structural diagram of part A;

[0021] Figure 4 is an exploded structural diagram of the filter housing of the utility model;

[0022] Figure 5 is a schematic structural diagram of the feeding assembly of the utility model.

[0023] In the figure: 1. Box body; 2. Bracket; 3. Rectification tower body; 4. Filter housing; 5. Feeding assembly; 51. Elbow pipe; 52. Telescopic rubber pipe; 53. Guide pipe; 6. Adjustment assembly; 61. Adjustment motor; 62. Transmission rod; 63. Block; 64. Connecting lead screw; 65. Moving frame; 7. Feed tank; 8. Discharge tank; 9. Dovetail groove; 10. Filter screen; 11. Dovetail seat; 12. Shell outlet; 13. Sealing cover; 14. Storage groove; 15. Electric push rod; 16. Push block; 17. Force-receiving block; 18. Tray; 19. Electric heating rod; 20. Drain pipe; 21. Heat exchange pipe; 22. Waste liquid pipe; 23. Submersible pump; 24. Feeding pipe; 25. Steam outlet pipe; 26. Return pipe; 27. Sprayer. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0025] Please refer to Figures 1-5 , the present utility model provides an energy-saving n-butyric acid rectification device, which includes a box body 1. A bracket 2 is fixedly arranged on the surface of the box body 1, and a rectification tower body 3 is fixedly arranged on the inner wall of the bracket 2. A filter shell 4 is slidably connected to the inner wall of the box body 1. Feed grooves 7, discharge grooves 8 and two dovetail grooves 9 are respectively formed on the surface of the filter shell 4. A filter net 10 is fixedly arranged on the inner wall of the discharge groove 8. Dovetail seats 11 are slidably connected to the inner walls of the two dovetail grooves 9. A feed assembly 5 is arranged on one side of the filter shell 4. A submersible pump 23 is fixedly arranged on the inner wall of the bottom end of the box body 1. A feeding pipe 24 is fixedly arranged at the liquid outlet end of the submersible pump 23. One end of the feeding pipe 24 penetrates through the surface of the rectification tower body 3 and is located inside the rectification tower body 3. The raw material containing n-butyric acid is added into the filter shell 4 through the feed assembly 5. The liquid containing n-butyric acid in the raw material passes through the filter net 10 and enters the inside of the box body 1. The filter net 10 filters out particulate impurities to prevent the particulate impurities from being pumped into the rectification tower body 3 and ensure the rectification effect. When the liquid level rises, it will submerge the submersible pump 23. Start the submersible pump 23, and the submersible pump 23 pumps the liquid into the rectification tower body 3 to rectify n-butyric acid.

[0026] The feed assembly 5 includes an elbow pipe 51 and an adjustment assembly 6. The elbow pipe 51 is fixedly arranged at the top of the box body 1. One end of the elbow pipe 51 is fixedly provided with a telescopic rubber pipe 52. One end of the telescopic rubber pipe 52 is fixedly provided with a guide pipe 53 that slides with the feed groove 7. A first electric valve is fixedly arranged on the surface of the elbow pipe 51. Move the guide pipe 53. When the guide pipe 53 slides into the feed groove 7, the filter shell 4 is limited in the vertical direction through the adjustment assembly 6 and the guide pipe 53, improving the stability of the filter shell 4, and the raw material is replenished into the filter shell 4 through the guide pipe 53. When the guide pipe 53 disengages from the feed groove 7, the limit of the filter shell 4 in the vertical direction is released, and it slides out of the filter shell 4 upward to pour out particulate impurities and clean the filter net 10, which is convenient for maintenance.

[0027] The adjusting assembly 6 includes an adjusting motor 61 and two stoppers 63. The adjusting motor 61 is fixedly arranged on one side of the box body 1. A transmission rod 62 is fixedly arranged on the transmission shaft of the adjusting motor 61. Both of the two stoppers 63 are fixedly arranged on the inner wall of the front surface of the box body 1. A connecting lead screw 64 is rotatably connected between the two stoppers 63 through a sealed bearing. A moving frame 65 is threadedly connected to the surface of the connecting lead screw 64 through a lead screw nut. The inner wall of the moving frame 65 is fixedly connected to the surface of the material guiding pipe 53. By starting the adjusting motor 61, the adjusting motor 61 drives the connecting lead screw 64 to rotate through the transmission rod 62, and the connecting lead screw 64 drives the material guiding pipe 53 to move horizontally through the moving frame 65, so as to make the material guiding pipe 53 slide into or out of the feeding groove 7, without the need for manual movement of the material guiding pipe 53.

[0028] The adjusting motor 61 is a forward and reverse rotation motor. One end of the transmission rod 62 is fixedly connected to one end of the connecting lead screw 64. The contact part between one end of the transmission rod 62 and the box body 1 is rotatably connected through a sealed bearing. The front surface of the moving frame 65 is slidably connected to the inner wall of the front surface of the box body 1. The box body 1 limits the movement of the moving frame 65 through the inner wall of the front surface to prevent it from rotating along with the rotation of the connecting lead screw 64.

[0029] An outlet opening 12 is formed on the surface of the box body 1. A sealing cover 13 is hinged to the inner wall of the outlet opening 12. A handle is fixedly arranged at the top end of the sealing cover 13. Heat preservation paint is coated on the surface of the sealing cover 13 and the surface of the box body 1 to keep warm the new liquid containing n-butyric acid preheated by the waste liquid inside the box body 1. The contact parts between the box body 1 and the two dovetail seats 11 are fixedly connected. By opening the sealing cover 13 and sliding out the filter shell 4 upwards, the dovetail seats 11 limit the filter shell 4 in the horizontal direction to improve the stability of the filter shell 4, and guide the vertical movement of the filter shell 4 through the dovetail groove 9.

[0030] Receiving grooves 14 are formed at the top ends of the two dovetail seats 11. Electric push rods 15 are fixedly arranged on the inner walls of the two receiving grooves 14. Push blocks 16 are fixedly arranged at the telescopic ends of the two electric push rods 15. Force-receiving blocks 17 are slidably connected to the top ends of the two dovetail seats 11. Card slots engaged with the push blocks 16 are formed at the bottom ends of the two force-receiving blocks 17. The contact parts between the two force-receiving blocks 17 and the box body 1 are slidably connected. The surfaces of the two force-receiving blocks 17 are respectively connected to the inner walls of the two dovetail grooves 9. The two force-receiving blocks 17 and the two dovetail seats 11 are both made of heat-insulating materials. The heat-insulating force-receiving blocks 17 and dovetail seats 11 protect the electric push rods 15 when preheating the raw materials inside the waste liquid preheating box body 1. By starting the electric push rods 15, the telescopic ends of the electric push rods 15 extend and push the push blocks 16 to move. The push blocks 16 push the force-receiving blocks 17 to move, and the force-receiving blocks 17 drive the filter shell 4 to move upwards, so as to push out the filter shell 4, facilitating the removal of the filter shell 4. The push blocks 16 can be separated from the force-receiving blocks 17, so that the filter shell 4 can be separated from the box body 1.

[0031] The inner wall of the rectifying tower body 3 is fixedly provided with a tray 18 and an electric heating rod 19. The surface of the rectifying tower body 3 is fixedly provided with a drain pipe 20, a steam outlet pipe 25 and a reflux pipe 26 respectively. The surface of the drain pipe 20 is fixedly provided with a second electric valve. The surface of the steam outlet pipe 25 is fixedly provided with a third electric valve. One end of the reflux pipe 26 is fixedly provided with a spray head 27. The liquid containing n-butyric acid at the bottom inside the rectifying tower body 3 is heated by the electric heating rod 19, and the rectified waste liquid is discharged through the drain pipe 20.

[0032] One end of the drain pipe 20 is fixedly provided with a heat exchange pipe 21. The heat exchange pipe 21 is placed inside the box body 1. One end of the heat exchange pipe 21 is fixedly provided with a waste liquid pipe 22. One end of the waste liquid pipe 22 penetrates through the inner wall on one side of the box body 1 and is placed outside the box body 1. The high-temperature waste liquid will flow through the heat exchange pipe 21 when being discharged, and the liquid containing n-butyric acid inside the box body 1 is heated through the heat exchange pipe 21, so as to preheat the new liquid, which is more energy-saving.

[0033] During use, first start the adjusting motor 61. The adjusting motor 61 drives the feeding pipe 53 to move horizontally through the transmission rod 62, the connecting lead screw 64 and the moving frame 65, so that the feeding pipe 53 slides into the feeding groove 7. Then open the first electric valve, and add the raw material containing n-butyric acid into the filter housing 4 through the cooperation of the elbow pipe 51, the telescopic rubber pipe 52 and the feeding pipe 53. The liquid containing n-butyric acid in the raw material will pass through the filter net 10 and enter the inside of the box body 1. The particulate impurities are filtered through the filter net 10 to avoid the particulate impurities being pumped into the rectifying tower body 3, ensuring the rectifying effect. The liquid level gradually rises and will submerge the submerged pump 23. Start the submerged pump 23, and the submerged pump 23 pumps the liquid into the rectifying tower body 3 to rectify n-butyric acid;

[0034] Further, when it is necessary to discharge the particulate impurities, open the sealing cover 13, start the adjusting motor 61, and the adjusting motor 61 drives the connecting lead screw 64 to rotate reversely through the transmission rod 62. The connecting lead screw 64 will drive the feeding pipe 53 to move reversely through the moving frame 65, so that the feeding pipe 53 is separated from the feeding groove 7, and further releases the limit of the feeding pipe 53 on the filter housing 4. Then start the electric push rod 15, and the telescopic end of the electric push rod 15 extends and pushes the push block 16 to move upward. The push block 16 drives the filter housing 4 to move upward through the stress block 17, so as to push out the filter housing 4, without manually pulling the filter housing 4 upward, which is more labor-saving.

[0035] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An energy-saving butyric acid distillation device, comprising a housing (1), characterized in that: The surface of the housing (1) is provided with a bracket (2), the inner wall of the bracket (2) is provided with a distillation tower body (3), the inner wall of the housing (1) is slidably connected with a filter shell (4), the surface of the filter shell (4) is respectively provided with a feed trough (7), a discharge trough (8) and two dovetail grooves (9), the inner wall of the discharge trough (8) is provided with a filter screen (10), the inner walls of the two dovetail grooves (9) are both slidably connected with dovetail seats (11), a feed assembly (5) is provided on one side of the filter shell (4), a submersible pump (23) is provided on the inner wall of the bottom end of the housing (1), a feed pipe (24) is provided at the liquid outlet end of the submersible pump (23), one end of the feed pipe (24) passes through the surface of the distillation tower body (3) and is placed inside the distillation tower body (3).

2. The energy-saving n-butyric acid distillation device according to claim 1, characterized in that: The feed assembly (5) comprises a curved pipe (51) and an adjustment assembly (6); the curved pipe (51) is arranged at the top end of the box body (1); a telescopic rubber tube (52) is arranged at one end of the curved pipe (51); a material guide tube (53) that slides with the feed trough (7) is arranged at one end of the telescopic rubber tube (52); and a first electric valve is arranged on the surface of the curved pipe (51).

3. The energy-saving n-butyric acid distillation device according to claim 2, characterized in that: The adjusting assembly (6) comprises an adjusting motor (61) and two blocks (63); the adjusting motor (61) is arranged on one side of the box body (1); the transmission shaft of the adjusting motor (61) is provided with a transmission rod (62); the two blocks (63) are arranged on the inner wall of the front face of the box body (1); a connecting screw (64) is rotatably connected between the two blocks (63) via a sealed bearing; the surface of the connecting screw (64) is threadedly connected to a moving frame (65) via a screw nut; the inner wall of the moving frame (65) is connected to the surface of the material guide tube (53).

4. The energy-saving n-butyric acid distillation device according to claim 3, characterized in that: The regulating motor (61) is a forward and reverse rotating motor, one end of the transmission rod (62) is connected to one end of the connecting screw rod (64), one end of the transmission rod (62) is rotationally connected to the contact part of the box body (1) through a sealed bearing, and the front side of the movable frame (65) is slidably connected to the inner wall of the front side of the box body (1).

5. The energy-saving n-butyric acid distillation device according to claim 1, characterized in that: The surface of the box body (1) is provided with a shell outlet (12), the inner wall of the shell outlet (12) is hingedly connected with a sealing cover (13), the top end of the sealing cover (13) is provided with a handle, the surface of the sealing cover (13) and the surface of the box body (1) are both coated with thermal insulation paint, and the contact parts of the box body (1) and the two dovetail seats (11) are connected.

6. The energy-saving n-butyric acid distillation device according to claim 1, characterized in that: The top ends of the two dovetail seats (11) are provided with storage grooves (14), the inner walls of the two storage grooves (14) are provided with electric push rods (15), the telescopic ends of the two electric push rods (15) are provided with push blocks (16), the top ends of the two dovetail seats (11) are slidably connected with force blocks (17), the bottom ends of the two force blocks (17) are provided with slots engaged with the push blocks (16), the contact parts of the two force blocks (17) and the box body (1) are slidably connected, the surfaces of the two force blocks (17) are respectively connected to the inner walls of the two dovetail grooves (9), and the two force blocks (17) and the two dovetail seats (11) are made of heat-insulating materials.

7. The energy-saving n-butyric acid distillation device according to claim 1, characterized in that: The inner wall of the distillation tower body (3) is provided with a tower plate (18) and an electric heating rod (19); the surface of the distillation tower body (3) is respectively provided with a liquid discharge pipe (20), a steam outlet pipe (25) and a reflux pipe (26); the surface of the liquid discharge pipe (20) is provided with a second electric valve; the surface of the steam outlet pipe (25) is provided with a third electric valve; and one end of the reflux pipe (26) is provided with a nozzle (27).

8. The energy-saving n-butyric acid distillation device according to claim 7, characterized in that: A heat exchange pipe (21) is provided at one end of the liquid discharge pipe (20), and the heat exchange pipe (21) is placed inside the box (1). A waste liquid pipe (22) is provided at one end of the heat exchange pipe (21), and one end of the waste liquid pipe (22) passes through the inner wall of one side of the box (1) and is placed outside the box (1).

Citation Information

Patent Citations

  • Rectifying tower

    CN209490498U