Concrete sedimentation tank

By setting up a water pump and filter in the concrete sedimentation tank, and using an automatic opening and closing mechanism of electric push rods and discharge doors, the problem of the inability to extract clean water after separation from concrete in the sedimentation tank is solved, and efficient concrete recycling and automated operation are achieved.

CN222900302UActive Publication Date: 2025-05-27仁寿县旭昱商品混凝土有限公司
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Patent Information

Application Number
CN202421700429.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-05-27
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing concrete sedimentation tank cannot extract clean water after the clean water is separated from the concrete, resulting in the inability to effectively recover the concrete in the sedimentation tank, affecting the working efficiency.

Method used

A concrete sedimentation tank was designed, with a water pump and a hose to facilitate the extraction of clean water, and to prevent sand and gravel from entering the water pump through a filter to prevent concrete from being extracted. At the same time, an opening and closing mechanism of an electric push rod and a cutting door is used to automatically rotate the cutting door to discharge concrete and reduce manual operation.

Benefits of technology

It realizes convenient extraction of clean water from the sedimentation tank, avoids the concrete being accidentally extracted, improves work efficiency, and reduces the need for manual operation through automated operations.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222900302U_ABST
    Figure CN222900302U_ABST
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Abstract

The utility model relates to the technical field of concrete, and discloses a concrete sedimentation tank which comprises a sedimentation tank body and two first mounting plates fixedly connected to the top of the sedimentation tank body, a water pumping mechanism is arranged on one side of the sedimentation tank body, and an opening and closing mechanism is arranged on one side of the sedimentation tank body. The water pumping mechanism comprises a water suction pump fixedly connected to one side of the sedimentation tank body, one end of the water suction pump is fixedly connected with a hose, and the end, away from the water suction pump, of the hose is fixedly connected with a suction head. According to the concrete sedimentation tank, by arranging a water suction pump and a hose, a worker can conveniently hold the hose to extend into the sedimentation tank body, then clear water in the sedimentation tank body is pumped out, by arranging a filter screen, gravel in the clear water can be prevented from being absorbed, the water suction pump is effectively prevented from being damaged, meanwhile, concrete can be prevented from being pumped out, and the service life of the concrete sedimentation tank is prolonged. And subsequent extraction of precipitated concrete by workers is facilitated.
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Description

Technical Field

[0001] This application relates to the technical field of concrete, and particularly relates to a concrete sedimentation tank. Background Art

[0002] A sedimentation tank is a structure that uses sedimentation to remove suspended solids in water. Currently, after cleaning a concrete mixer truck, a large amount of concrete is mixed in its liquid. Usually, for recycling, after separating it through a sand and gravel separator, the liquid is usually passed into a sedimentation tank for sedimentation. The cement in the liquid will be deposited in the sedimentation tank, thereby achieving the recycling of water and concrete.

[0003] After retrieval, a Chinese utility model patent with the authorization announcement number CN209596625U discloses a concrete sedimentation tank, which includes a sedimentation tank body. The sedimentation tank body includes a bottom plate, a front side plate, a rear side plate, a left side plate, and a right side plate. A drainage hole is opened in the upper half of the rear side plate. A sludge pushing plate is slidably connected in the sedimentation tank body. The sludge pushing plate is parallel to the left side plate, and three side walls of the sludge pushing plate are respectively attached to the front side plate, the rear side plate, and the bottom plate. A driving assembly for driving the sludge pushing plate to move horizontally back and forth is arranged on the sedimentation tank body. A sludge discharge hole is opened on the right side plate. The lowest point of the sludge discharge hole is coplanar with the upper surface of the bottom plate. A sludge blocking block is clamped in the sludge discharge hole. This utility model has the advantage of facilitating the recycling of cement.

[0004] In the process of implementing this application, at least the following problems exist in this technology. During the use of this utility model, since the clear water in the sedimentation tank is separated from the concrete, the clear water cannot be pumped out, and thus it is not convenient to obtain the concrete in the sedimentation tank, which affects the working efficiency. Therefore, a concrete sedimentation tank is proposed to solve the problems raised above. Utility Model Content

[0005] Aiming at the deficiencies of the prior art, this application provides a concrete sedimentation tank, which has the advantage of facilitating the pumping out of clear water, and solves the problem that since the clear water in the sedimentation tank is separated from the concrete, the clear water cannot be pumped out, and thus it is not convenient to obtain the concrete in the sedimentation tank, which affects the working efficiency.

[0006] To sum up, this application provides the following technical solution: A concrete sedimentation tank includes a sedimentation tank body and two first mounting plates fixedly connected to the top of the sedimentation tank body. A water pumping mechanism is arranged on one side of the sedimentation tank body, and an opening and closing mechanism is arranged on one side of the sedimentation tank body;

[0007] The pumping mechanism includes a water pump fixedly connected to one side of the sedimentation tank body. One end of the water pump is fixedly connected with a hose, and the end of the hose far from the water pump is fixedly connected with a suction head. A filter screen is fixedly connected inside the suction head. The end of the water pump far from the hose is fixedly connected with a water tank;

[0008] The opening and closing mechanism includes a blanking door hinged to one side of the sedimentation tank body. A first hinge is fixedly connected to one side of the sedimentation tank body and at the top of the blanking door. A second hinge is fixedly connected to the side of the blanking door far from the sedimentation tank body. An electric push rod is hinged between the first hinge and the second hinge.

[0009] By adopting the above technical solution, through the setting of the water pump and the hose, it is convenient for the staff to hold the hose and extend it into the sedimentation tank body, and then pump out the clear water in the sedimentation tank body. By setting the filter screen, it can prevent the sand and gravel in the clear water from being absorbed, effectively preventing the water pump from being damaged, and at the same time preventing the concrete from being pumped out, which is convenient for the staff to extract the precipitated concrete later. By setting the electric push rod and the blanking door, and by setting the first hinge and the second hinge, the electric push rod can drive the blanking door to rotate, thus facilitating the discharge of the concrete outside the sedimentation tank body without the staff manually removing the mud guard, solving the problem that due to the separation of the clear water and the concrete in the sedimentation tank, the clear water cannot be pumped out, and thus it is not convenient to obtain the concrete in the sedimentation tank, affecting the work efficiency.

[0010] Further, a support sleeve is fixedly connected to one side of the sedimentation tank body close to the water pump. The hose passes through the support sleeve and is slidably connected thereto.

[0011] The beneficial effect of adopting the above further scheme is that by setting the support sleeve, the hose can be supported and stabilized on one side of the sedimentation tank body.

[0012] Further, the number of the electric push rods is two, and the two electric push rods are symmetrically distributed on one side of the sedimentation tank body.

[0013] The beneficial effect of adopting the above further scheme is that by setting two electric push rods, the stability of the opening and closing of the blanking door can be improved.

[0014] Further, a threaded rod is rotatably connected between the two first mounting plates. A threaded sleeve is threadedly connected to the outside of the threaded rod. The bottom of the threaded sleeve is fixedly connected with a connecting block, and a pushing plate is fixedly connected to the side of the connecting block far from the threaded sleeve.

[0015] The beneficial effect of adopting the above further scheme is that by setting the threaded rod and the threaded sleeve, when the threaded rod rotates, it can drive the threaded sleeve to displace, so that the threaded sleeve can drive the pushing plate to move, thus facilitating the pushing of the concrete.

[0016] Furthermore, the lower surface of the pushing plate is attached to the inner bottom wall of the sedimentation tank body, and a scraping plate is fixedly connected to one side of the pushing plate.

[0017] The beneficial effect of adopting the above further solution is that by arranging the scraping plate, the concrete can be scraped more cleanly.

[0018] Furthermore, a driving motor is fixedly connected to the side of the sedimentation tank body away from the water pump. A transmission gear is fixedly connected to the output shaft of the driving motor. One side of the first mounting plate is rotatably connected to a driven gear meshing with the transmission gear, and the driven gear is fixedly connected to one end of the threaded rod.

[0019] The beneficial effect of adopting the above further solution is that by arranging the driving motor to drive the transmission gear and the driven gear to rotate, the driven gear can drive the threaded rod to rotate.

[0020] Furthermore, two second mounting plates are fixedly connected to the back of the top of the sedimentation tank body. A limiting rod is fixedly connected between the two second mounting plates, and a limiting sleeve is slidably connected to the outside of the limiting rod.

[0021] The beneficial effect of adopting the above further solution is that by arranging the limiting rod and the limiting sleeve, the threaded sleeve and the pushing plate can be limited.

[0022] Furthermore, the number of the connecting blocks is two. The two connecting blocks are respectively fixedly connected to the bottoms of the threaded sleeve and the limiting sleeve. One side of the pushing plate away from the threaded sleeve is fixedly connected to the limiting sleeve through the connecting block.

[0023] The beneficial effect of adopting the above further solution is that by arranging two connecting blocks, it is convenient to support and fix the pushing plate, making its movement more stable.

[0024] Compared with the prior art, the present application provides a concrete sedimentation tank, which has the following beneficial effects:

[0025] 1. For this concrete sedimentation tank, by arranging the water pump and the hose, it is convenient for the staff to hold the hose and extend it into the sedimentation tank body, and then pump out the clear water in the sedimentation tank body. By arranging the filter screen, it can prevent the sand and gravel in the clear water from being absorbed, effectively preventing the water pump from being damaged, and at the same time preventing the concrete from being pumped out, which is convenient for the staff to extract the precipitated concrete later.

[0026] 2. The concrete sedimentation tank is provided with an electric push rod and a blanking door, and through the arrangement of a first hinge and a second hinge, the electric push rod can drive the blanking door to rotate, thus facilitating the discharge of concrete outside the sedimentation tank body. There is no need for workers to manually extract the mud guard, which solves the problem that since the clear water in the sedimentation tank is separated from the concrete, the clear water cannot be pumped out, and thus it is not convenient to obtain the concrete in the sedimentation tank, affecting the work efficiency. Brief Description of the Drawings

[0027] Figure 1 is a structural sectional view of the present application;

[0028] Figure 2 is a schematic structural diagram of the filter screen of the present application;

[0029] Figure 3 is a side structural view of the opening and closing mechanism of the present application;

[0030] Figure 4 is a top structural view of the limiting rod of the present application;

[0031] Figure 5 is a three-dimensional structural diagram of the threaded rod of the present application.

[0032] Description of the Reference Numerals:

[0033] 1. Sedimentation tank body; 2. First mounting plate; 3. Water pump; 4. Hose; 5. Suction head; 6. Filter screen; 7. Support sleeve; 8. Blanking door; 9. First hinge; 10. Second hinge; 11. Electric push rod; 12. Threaded rod; 13. Threaded sleeve; 14. Connecting block; 15. Pushing plate; 16. Scraper; 17. Driving motor; 18. Driving gear; 19. Driven gear; 20. Second mounting plate; 21. Limiting rod; 22. Limiting sleeve. Detailed Description of the Embodiment

[0034] Please refer to Figure 1-2 , a concrete sedimentation tank in this embodiment includes a sedimentation tank body 1 and two first mounting plates 2 fixedly connected to the top of the sedimentation tank body 1. A water pumping mechanism is arranged on one side of the sedimentation tank body 1. The water pumping mechanism includes a water pump 3 fixedly connected to one side of the sedimentation tank body 1. One end of the water pump 3 is fixedly connected with a hose 4. The end of the hose 4 far away from the water pump 3 is fixedly connected with a suction head 5. A filter screen 6 is fixedly connected inside the suction head 5. The end of the water pump 3 far away from the hose 4 is fixedly connected with a water tank.

[0035] Among them, a support sleeve 7 is fixedly connected to one side of the sedimentation tank body 1 close to the water pump 3. The hose 4 passes through the support sleeve 7 and is slidably connected with it. The hose 4 is a telescopic corrugated pipe.

[0036] Please refer to Figure 1 and Figure 3, in this embodiment, an opening and closing mechanism is provided on one side of the sedimentation tank body 1. The opening and closing mechanism includes a blanking door 8 hinged to one side of the sedimentation tank body 1. A first hinge member 9 is fixedly connected to one side of the sedimentation tank body 1 and at the top of the blanking door 8. A second hinge member 10 is fixedly connected to the side of the blanking door 8 away from the sedimentation tank body 1. An electric push rod 11 is hinged between the first hinge member 9 and the second hinge member 10.

[0037] Among them, the number of electric push rods 11 is two. The two electric push rods 11 are symmetrically distributed on one side of the sedimentation tank body 1. A sealing gasket is fixedly connected to the front surface of the blanking door 8.

[0038] Please refer to Figure 1 and Figure 4 , in this embodiment, a threaded rod 12 is rotatably connected between two first mounting plates 2. A threaded sleeve 13 is threadedly connected to the outside of the threaded rod 12. A connecting block 14 is fixedly connected to the bottom of the threaded sleeve 13. A pushing plate 15 is fixedly connected to the side of the connecting block 14 away from the threaded sleeve 13. The lower surface of the pushing plate 15 is in contact with the inner bottom wall of the sedimentation tank body 1. A scraping plate 16 is fixedly connected to one side of the pushing plate 15. A driving motor 17 is fixedly connected to the side of the sedimentation tank body 1 away from the water pump 3. A transmission gear 18 is fixedly connected to the output shaft of the driving motor 17. A driven gear 19 meshing with the transmission gear 18 is rotatably connected to one side of the first mounting plate 2. The driven gear 19 is fixedly connected to one end of the threaded rod 12.

[0039] Among them, bearings adapted to the threaded rod 12 are fixedly connected to the opposite sides of the two first mounting plates 2. The front and back surfaces of the pushing plate 15 are in contact with the inner wall of the sedimentation tank body 1. The shape of the scraping plate 16 is a right triangle.

[0040] Please refer to Figure 5 , in this embodiment, two second mounting plates 20 are fixedly connected to the back of the top of the sedimentation tank body 1. A limiting rod 21 is fixedly connected between the two second mounting plates 20. A limiting sleeve 22 is slidably connected to the outside of the limiting rod 21. The number of connecting blocks 14 is two. The two connecting blocks 14 are respectively fixedly connected to the bottoms of the threaded sleeve 13 and the limiting sleeve 22. The side of the pushing plate 15 away from the threaded sleeve 13 is fixedly connected to the limiting sleeve 22 through the connecting block 14.

[0041] The working principle of the above embodiment is:

[0042] For this concrete sedimentation tank, first pour the un-precipitated concrete liquid into the interior of the sedimentation tank body 1, and then let it naturally precipitate inside the sedimentation tank body 1. Start the water pump 3, and at the same time, hold the hose 4 and insert it into the interior of the sedimentation tank body 1 to pump out the clear water in the upper half of the sedimentation tank body 1. After the clear water is completely pumped out, start the electric push rod 11 to drive the feeding door 8 to rotate counterclockwise, and then start the drive motor 17 to drive the pushing plate 15 to move, so that the pushing plate 15 pushes out the precipitated concrete, and the staff can collect the concrete at the feeding door 8.

Claims

1. A concrete sedimentation tank, comprising a sedimentation tank body (1) and two first mounting plates (2) fixedly connected to the top of the sedimentation tank body (1), characterized in that: A pumping mechanism is provided on one side of the sedimentation tank body (1), and an opening and closing mechanism is provided on one side of the sedimentation tank body (1); The pumping mechanism comprises a pump (3) fixedly connected to one side of the sedimentation tank body (1); one end of the pump (3) is fixedly connected to a hose (4); one end of the hose (4) away from the pump (3) is fixedly connected to a suction head (5); a filter screen (6) is fixedly connected inside the suction head (5); and one end of the pump (3) away from the hose (4) is fixedly connected to a water tank; The opening and closing mechanism comprises a discharge door (8) hinged to one side of a sedimentation tank body (1); a first hinge (9) is fixedly connected to one side of the sedimentation tank body (1) and located at the top of the discharge door (8); a second hinge (10) is fixedly connected to the side of the discharge door (8) away from the sedimentation tank body (1); and an electric push rod (11) is hinged between the first hinge (9) and the second hinge (10).

2. A concrete sedimentation tank according to claim 1, characterized in that: A support sleeve (7) is fixedly connected to one side of the sedimentation tank body (1) close to the water pump (3), and the hose (4) passes through the support sleeve (7) and is slidably connected thereto.

3. A concrete sedimentation tank according to claim 1, characterized in that: The number of the electric push rods (11) is two, and the two electric push rods (11) are symmetrically distributed on one side of the sedimentation tank body (1).

4. A concrete sedimentation tank according to claim 1, characterized in that: A threaded rod (12) is rotatably connected between the two first mounting plates (2); the outer thread of the threaded rod (12) is connected to a threaded sleeve (13); the bottom of the threaded sleeve (13) is fixedly connected to a connecting block (14); and a push plate (15) is fixedly connected to a side of the connecting block (14) away from the threaded sleeve (13).

5. A concrete sedimentation tank according to claim 4, characterized in that: The lower surface of the push plate (15) is in contact with the inner bottom wall of the sedimentation tank body (1), and a scraper (16) is fixedly connected to one side of the push plate (15).

6. A concrete sedimentation tank according to claim 1, characterized in that: A driving motor (17) is fixedly connected to a side of the sedimentation tank body (1) away from the water pump (3); a transmission gear (18) is fixedly connected to an output shaft of the driving motor (17); a driven gear (19) meshing with the transmission gear (18) is rotatably connected to one side of the first mounting plate (2); and the driven gear (19) is fixedly connected to one end of the threaded rod (12).

7. A concrete sedimentation tank according to claim 1, characterized in that: Two second mounting plates (20) are fixedly connected to the back of the top of the sedimentation tank body (1), a limiting rod (21) is fixedly connected between the two second mounting plates (20), and the outside of the limiting rod (21) is slidably connected to a limiting sleeve (22).

8. A concrete sedimentation tank according to claim 4, characterized in that: There are two connecting blocks (14), and the two connecting blocks (14) are respectively fixedly connected to the bottom of the threaded sleeve (13) and the limiting sleeve (22), and the side of the push plate (15) away from the threaded sleeve (13) is fixedly connected to the limiting sleeve (22) through the connecting block (14).

Citation Information

Patent Citations

  • Concrete sedimentation tank

    CN209596625U