Mixing device
By designing an automated mixing device, using a vacuum loader and mixing mechanism to achieve automated mixing of raw materials in proportion, the problems of safety accidents and low production efficiency caused by manpower operations in the prior art are solved, and an efficient and safe material mixing process is achieved.
Patent Information
- Application Number
- CN202421531109.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-01
AI Technical Summary
Existing mixing devices require a lot of manpower to operate when mixing materials in large quantities, resulting in safety accidents and reduced production efficiency.
A mixing device including a rack, a vacuum feeder, a mixing mechanism and a storage barrel is designed to monitor the amount of raw materials in real time through a flow sensor to achieve automated mixing of raw materials in proportion.
No manpower is required to pre-pour materials, realize automated mixing, reduce manpower demand, improve production efficiency, and reduce the occurrence of safety accidents.
Smart Images

Figure CN222900856U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automation equipment, and particularly relates to a mixing device. Background Art
[0002] A mixing device is a machine that mixes multiple materials and is often used in food processing, plastic processing, and daily necessities processing. When a conventional mixing device works, it usually requires manual labor to pour various materials into the mixing device in proportion, and the mixing device mixes the poured multiple materials and then discharges them. Therefore, when continuously mixing a large number of materials, a large amount of labor is required, and operators may also cause safety accidents and reduce production efficiency due to long-term continuous high-intensity work. Summary of the Utility Model
[0003] The purpose of the utility model is to provide a mixing device to solve the technical defects described in the background art.
[0004] The mixing device includes a frame and several raw material storage bins. A vacuum feeding machine is installed on the frame. The vacuum feeding machine is connected to the raw material storage bins through a feeding pipe. A flow sensor signal-connected to the vacuum feeding machine is arranged on the feeding pipe. A mixing mechanism is installed below the vacuum feeding machine. The feeding port of the mixing mechanism is aligned with the discharging port of the vacuum feeding machine. A storage bucket is placed below the discharging port of the mixing mechanism.
[0005] In some embodiments, a discharging hopper is installed below the discharging port of the mixing mechanism. A pneumatic discharging valve is installed at the discharging port of the discharging hopper. A conveying device is installed below the discharging hopper for successively moving several storage buckets to the position below the discharging port of the discharging hopper.
[0006] In some embodiments, the bottom of the raw material storage bin is a hopper-shaped discharging port, and the feeding pipe is connected to the hopper-shaped discharging port.
[0007] In some embodiments, the mixing mechanism includes a support frame. The support frame is provided with an annular slide rail. A sliding roller is arranged on the annular slide rail. A material inlet and outlet is arranged on the peripheral wall of the roller. The material inlet and outlet is located below the vacuum feeding machine and above the discharging hopper. A driving tooth is arranged on the outer periphery of the roller. A first motor is installed on the support frame, and the first motor drives a gear meshing with the driving tooth.
[0008] In some embodiments, a second motor is installed on the support frame. The second motor drives a driving shaft. The driving shaft extends into the roller from the center of the roller. The driving shaft is provided with a material stirring rod centrifugal to the roller.
[0009] In some embodiments, a plurality of vacuum loading machines independently connected to each raw material storage box are arranged above the drum, and a guiding plate is provided between the drum and the discharge port of the vacuum loading machine.
[0010] In some embodiments, the mixing mechanism further includes a weighing device, and the support frame is mounted on the weighing device.
[0011] According to the above technical solution, the following beneficial effects are achieved by the present utility model:
[0012] When the mixing device is working, the flow sensor monitors in real time the amount of raw materials conveyed by the feeding pipe to the vacuum loading machine, so that the vacuum loading machine can extract the raw materials in each raw material storage box into the mixing mechanism for mixing according to the set ratio. After that, the mixing mechanism discharges the mixed raw materials into the storage bucket. Therefore, the present utility model can realize the automatic mixing of various raw materials in proportion without manually pouring various materials into the mixing device in advance. Thus, when a large quantity of materials need to be continuously mixed, the labor can be effectively reduced and the production efficiency can be improved. At the same time, since the operator does not need to directly contact or approach the mixing mechanism when mixing the raw materials, the occurrence of safety accidents can be effectively reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the specific embodiments in the present utility model, the following will briefly describe the drawings and reference numerals required in the description of the specific embodiments.
[0014] Figure 1 is the structural layout diagram of the present utility model;
[0015] Figure 2 is the front structural schematic diagram of the mixing mechanism of the present utility model;
[0016] Figure 3 is the side structural schematic diagram of the mixing mechanism of the present utility model.
[0017] REFERENCE NUMERALS:
[0018] 1, frame; 11, raw material storage box; 2, vacuum loading machine; 21, feeding pipe; 22, flow sensor; 3, mixing mechanism; 31, support frame; 32, annular slide rail; 33, drum; 331, driving gear; 34, material inlet and outlet; 35, first motor; 351, gear; 36, second motor; 361, driving shaft; 362, stirring rod; 37, guiding plate; 38, weighing device; 4, discharge hopper; 41, pneumatic discharge valve; 42, conveying device; 43, storage bucket. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings.
[0020] As Figures 1 to 3 shown, this specific embodiment provides a mixing device, which includes a frame 1 and a plurality of raw material storage bins 11. A vacuum feeding machine 2 is installed on the frame 1. The vacuum feeding machine 2 is connected to the raw material storage bin 11 through a feeding pipe 21. A flow sensor 22 signal-connected to the vacuum feeding machine 2 is provided on the feeding pipe 21. A mixing mechanism 3 is installed below the vacuum feeding machine 2. The feeding port of the mixing mechanism 3 is aligned with the discharging port of the vacuum feeding machine 2. A storage bucket 43 is placed below the discharging port of the mixing mechanism 3.
[0021] When the mixing device is working, the flow sensor 22 is used to monitor in real time the amount of raw materials transported by the feeding pipe 21 to the vacuum feeding machine 2, so that the vacuum feeding machine 2 can extract the raw materials in each raw material storage bin 11 into the mixing mechanism 3 according to the set proportion for mixing. After that, the mixing mechanism 3 discharges the mixed raw materials into the storage bucket 43. Therefore, it is not necessary to manually pre-import various materials into the mixing device according to the proportion, and various raw materials can be automatically mixed according to the proportion. Thus, when a large number of materials need to be continuously mixed, the labor can be effectively reduced and the production efficiency can be improved. At the same time, since the operator does not need to directly contact or approach the mixing mechanism 3 when mixing the raw materials, the occurrence of safety accidents can be effectively reduced.
[0022] In this embodiment, a discharging hopper 4 is installed below the discharging port of the mixing mechanism 3. A pneumatic discharging valve 41 is installed at the discharging port of the discharging hopper 4. A conveying device 42 for sequentially moving a plurality of storage buckets 43 to the position below the discharging port of the discharging hopper 4 is installed below the discharging hopper 4.
[0023] When the storage bucket 43 is filled or loaded with the mixed materials in portions, the conveying device 42 can move the storage bucket 43 to the target position (such as a storage point, a processing station, etc.), and at the same time, move the next empty storage bucket 43 to the position below the discharging hopper 4. The setting of the discharging hopper 4 can effectively prevent the materials from dripping onto the conveying device 42 or the edge of the storage bucket 43 when the conveying device moves the storage bucket 43.
[0024] In this embodiment, the bottom of the raw material storage bin 11 is a hopper-shaped discharging port, and the feeding pipe 21 is connected to the hopper-shaped discharging port; so that the vacuum feeding machine 2 can more stably extract the raw materials in the raw material storage bin 11.
[0025] In this embodiment, the mixing mechanism 3 includes a support frame 31. The support frame 31 is provided with an annular slide rail 32. A sliding drum 33 is arranged on the annular slide rail 32. A material inlet and outlet 34 is arranged at the peripheral wall position of the drum 33. The material inlet and outlet 34 is located below the vacuum feeding machine 2 and above the discharge hopper 4. A driving tooth 331 is arranged on the outer periphery of the drum 33. A first motor 35 is installed on the support frame 31. The first motor 35 drives a gear 351 that meshes with the driving tooth 331.
[0026] The first motor 35 drives the gear 351 to rotate. The gear 351 drives the drum 33 to rotate through the driving tooth 331, so that the material inlet and outlet 34 of the drum 33 moves to face the discharge port of the vacuum feeding machine 2. Thereafter, the vacuum feeding machine 2 extracts the raw materials in each raw material storage box 11 according to the set proportion and feeds them into the drum 33 from the material inlet and outlet 34. Thereafter, the first motor 35 drives the gear 351 to drive the drum 33 to rotate left and right reciprocally, so as to drive the raw materials in the drum 33 to tumble, thereby realizing the mixing of the raw materials. After the mixing is completed, the first motor 35 drives the gear 351 to drive the drum 33 to rotate 180 degrees, so that the material inlet and outlet 34 of the drum 33 moves to face the discharge hopper 4. At this time, the mixture in the drum 33 is poured from the material inlet and outlet 34 into the discharge hopper 4.
[0027] In this embodiment, a second motor 36 is installed on the support frame 31. The second motor 36 drives a drive shaft 361. The drive shaft 361 extends into the drum 33 from the center of the drum 33. A material stirring rod 362 that is eccentric to the drum 33 is arranged on the drive shaft 361.
[0028] After the vacuum feeding machine 2 extracts the raw materials in each raw material storage box 11 according to the set proportion and feeds them into the drum 33 from the material inlet and outlet 34, the second motor 36 drives the drive shaft 361 to rotate. The drive shaft 361 drives the material stirring rod 362 to stir the materials in the drum 33, so that various raw materials can be mixed more evenly.
[0029] In this embodiment, several vacuum feeding machines 2 that are independently connected to each raw material storage box 11 are arranged above the drum 33. A guide plate 37 is arranged between the drum 33 and the discharge port of the vacuum feeding machine 2.
[0030] By arranging several vacuum feeding machines 2 that are independently connected to each raw material storage box 11, it is avoided that other raw materials are doped when the vacuum feeding machine 2 extracts the raw materials into the drum 33, thereby affecting the accuracy of the proportion of each raw material.
[0031] In this embodiment, the mixing mechanism 3 further includes a weighing device 38. The support frame 31 is installed on the weighing device 38; so as to realize weighing when the vacuum feeding machine 2 extracts each raw material into the drum 33, thereby further ensuring the accuracy of the proportion of each raw material.
Claims
1. A mixing device, comprising a frame (1) and a plurality of raw material storage boxes (11), characterized in that: The frame (1) is equipped with a vacuum loader (2), and the vacuum loader (2) is connected to the raw material storage box (11) through a loading pipe (21). The loading pipe (21) is provided with a flow sensor (22) connected to the signal of the vacuum loader (2). A mixing mechanism (3) is installed below the vacuum loader (2), and the feeding port of the mixing mechanism (3) is aligned with the discharging port of the vacuum loader (2). A storage barrel (43) is placed below the discharging port of the mixing mechanism (3).
2. A mixing device according to claim 1, characterized in that: A discharge hopper (4) is installed below the discharge port of the mixing mechanism (3), a pneumatic discharge valve (41) is installed at the discharge port of the discharge hopper (4), and a conveying device (42) is installed below the discharge hopper (4) for transferring a plurality of storage barrels (43) one by one to below the discharge port of the discharge hopper (4).
3. A mixing device according to claim 2, characterized in that: The bottom of the raw material storage box (11) is a bucket-shaped discharge port, and the feeding pipe (21) is connected to the bucket-shaped discharge port.
4. A mixing device according to claim 2 or 3, characterized in that: The mixing mechanism (3) comprises a support frame (31), the support frame (31) is provided with an annular slide rail (32), a sliding roller (33) is mounted on the annular slide rail (32), a material inlet and outlet (34) is arranged on the peripheral wall of the roller (33), the material inlet and outlet (34) is located below the vacuum feeder (2) and above the discharge hopper (4), a driving tooth (331) is arranged on the outer periphery of the roller (33), and a first motor (35) is installed on the support frame (31), and the first motor (35) drives a gear (351) meshing with the driving tooth (331).
5. A mixing device according to claim 4, characterized in that: The support frame (31) is installed with a second motor (36), and the second motor (36) drives a driving shaft (361). The driving shaft (361) extends from the center of the roller (33) into the roller (33), and the driving shaft (361) is provided with a material-moving rod (362) eccentric to the roller (33).
6. A mixing device according to claim 5, characterized in that: A plurality of vacuum loaders (2) independently connected to each of the raw material storage boxes (11) are arranged above the roller (33), and a material guide plate (37) is provided between the roller (33) and the discharge port of the vacuum loaders (2).
7. A mixing device according to claim 6, characterized in that: The mixing mechanism (3) further comprises a weighing device (38), and the support frame (31) is mounted on the weighing device (38).
Citation Information
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