Air nozzle structure capable of adjusting air volume
By designing an air nozzle structure that can adjust the air volume, using the air volume adjustment ring and the air blade air valve to control the air duct gas flow, the problem of uncontrollable air nozzle flow during powder spraying or recycling is solved, and more efficient spraying or recycling operations are achieved.
Patent Information
- Application Number
- CN202421786447.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-26
AI Technical Summary
When spraying powder or recycling spray, the flow rate of the air nozzle cannot be effectively controlled separately, resulting in poor spraying or recycling performance.
A wind nozzle structure that can adjust the air volume is designed, including the air nozzle housing, the air nozzle cover, the air volume adjustment ring and the blade air valve. Through the combination of the air volume adjustment ring and the blade air valve, the gas flow control of the air duct is achieved.
It realizes individual and separate control of the air nozzle gas flow, improves the accuracy of spraying or recycling, is suitable for multi-site spraying or recycling operations, and improves the quality and yield of fastener spraying operations.
Smart Images

Figure CN222901481U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an air nozzle structure capable of adjusting the air volume, in particular to an air nozzle structure capable of adjusting the air volume which is applied to powder spraying or recycling spraying operations. Background Art
[0002] Dry powder coating is a common method for improving the appearance, corrosion resistance, special functions and durability of fasteners such as screws. Powder coating is a dry finishing process in which a fine powder is applied to the metal surface and then cured under heat to form a hard, protective and aesthetic surface.
[0003] like Figure 1 As shown, during conventional spraying operations, powder is sprayed from top to bottom onto the fastener seat surface P11, but the suction nozzle P20 for recovering the sprayed material is placed flat, so the powder easily falls onto the edge P12 of the fastener head, causing the head to stick to the material. In addition, when multiple suction nozzles are in operation, all suction nozzles are connected to the same collecting pipe P30, so the suction volume is consistent and cannot be adjusted individually. Utility Model Content
[0004] The utility model is a wind nozzle structure with adjustable air volume, which is mainly used to solve the problem that the flow rate of the wind nozzle cannot be effectively controlled individually during powder spraying or recycling spraying, resulting in poor spraying or recycling spraying performance.
[0005] In order to solve the above technical problems, the utility model provides an air nozzle structure with adjustable air volume, comprising:
[0006] An air nozzle housing having an air volume control window and a first air port;
[0007] A tuyere cover body, which is integrated with the tuyere housing to form a receiving space and has a second air port, and the receiving space is in communication with the air volume control window, the first air port and the second air port;
[0008] an air volume adjustment ring rotatably disposed in the accommodating space and having an inner diameter wind tunnel, one side of the air volume adjustment ring is combined with an air volume adjustment lever protruding from the air volume control window, and the first air port, the second air port and the inner diameter wind tunnel form an air duct; and
[0009] A blade damper, which is composed of a plurality of air volume adjustment blades and is arranged on the cross section of the air duct, wherein the end of each of the air volume adjustment blades has a first fulcrum, which is rotatably clamped on the air nozzle housing or the air nozzle cover; and a second fulcrum, which is rotatably clamped on the air volume adjustment ring;
[0010] The blade air valve is driven by the air volume adjustment ring so that the plurality of air volume adjustment blades change the gas flow rate of the air duct.
[0011] In a preferred embodiment of the present invention, a fixing ring is provided at the joint between the nozzle shell and the nozzle cover.
[0012] In a preferred embodiment of the present invention, each of the air volume adjustment blades is a long arc-shaped plate structure.
[0013] In a preferred embodiment of the present invention, each of the air volume adjustment blades has an inner arc portion, and the inner arc portion forms a variable diameter air outlet.
[0014] In a preferred embodiment of the present invention, each of the air volume adjustment blades has an outer arc portion.
[0015] In a preferred embodiment of the present invention, the blade air valve is movably disposed between the air nozzle cover and the air volume adjustment ring.
[0016] In a preferred embodiment of the present invention, it further comprises an air guide nozzle, and the air guide nozzle is communicatively coupled to the second air port.
[0017] In a preferred embodiment of the present invention, the air guide nozzle is a polygonal structure.
[0018] Through the implementation of the utility model, at least the following improved effects can be achieved:
[0019] 1. The gas flow of the tuyere can be effectively controlled individually.
[0020] Second, it can make the process of spraying or recycling spray materials more accurate.
[0021] 3. It can complete multi-site spraying or recycling spraying operations.
[0022] 4. It can improve the quality and yield of fastener spraying operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a scenario diagram of the application of the Xizhi wind nozzle;
[0024] Figure 2 This is a three-dimensional combined embodiment diagram of an air nozzle structure capable of adjusting air volume of the utility model;
[0025] Figure 3 This is a three-dimensional exploded embodiment diagram of an air nozzle structure capable of adjusting air volume according to the utility model;
[0026] Figure 4 This is a cross-sectional view of an embodiment of an air nozzle structure capable of adjusting air volume according to the utility model;
[0027] Figure 5 This is a diagram showing an embodiment of the blade air valve and the shrinking state of the utility model;
[0028] Figure 6 The utility model is a diagram of the blade damper and the expansion state of the embodiment; and
[0029] Figure 7 This is a diagram of an embodiment of the utility model further provided with an air guide nozzle;
[0030] The markings of the components in the accompanying drawings are as follows:
[0031] P11. Fastener seat surface;
[0032] P12. The edge of the fastener head;
[0033] P20. Air suction nozzle;
[0034] P30. Collecting pipe;
[0035] 100. The air nozzle structure can adjust the air volume;
[0036] 10. air nozzle housing, 110. air volume control window, 120. first air inlet;
[0037] 20. nozzle cover, 210. accommodating space, 220. second air port, 230. fixing ring;
[0038] 30. Air volume adjustment ring, 310. Inner diameter wind tunnel, 320. Air duct, 330. Air volume adjustment lever;
[0039] 40. Blade damper, 410. Air volume adjustment blade, 411. First fulcrum, 412. Second fulcrum, 413. Inner curvature, 414. Outer curvature;
[0040] 50. Air guide nozzle. DETAILED DESCRIPTION
[0041] In order to enable anyone familiar with the relevant skills to understand the technical content of the utility model and implement it accordingly, and according to the contents disclosed in this specification, the scope of the patent application and the drawings, anyone familiar with the relevant skills can easily understand the relevant purposes and advantages of the utility model. Therefore, the detailed features and advantages of the utility model will be described in detail in the implementation mode.
[0042] like Figures 2 to 4 As shown, this embodiment is a wind nozzle structure 100 capable of adjusting air volume, which includes: a wind nozzle housing 10 ; a wind nozzle cover 20 ; an air volume adjustment ring 30 ; and a blade damper 40 .
[0043] The air nozzle housing 10 is a first main supporting structure of the air nozzle structure 100 with adjustable air volume. The air nozzle housing 10 has an air volume control window 110 and a first air port 120 .
[0044] The air nozzle cover 20 is the second main supporting structure of the air nozzle structure 100 with adjustable air volume. When the air nozzle cover 20 and the air nozzle housing 10 are integrated into one, they can form the main supporting structure of the air nozzle structure 100 with adjustable air volume.
[0045] When the nozzle cover 20 and the nozzle housing 10 are integrated, a receiving space 210 is formed and the nozzle cover 20 has a second air port 220 . The receiving space 210 is connected to the air volume control window 110 , the first air port 120 and the second air port 220 .
[0046] In order to firmly combine the nozzle housing 10 and the nozzle cover 20 into one, a fixing ring 230 may be provided at the joint between the nozzle housing 10 and the nozzle cover 20. The fixing ring 230 also has the function of achieving airtightness between the nozzle housing 10 and the nozzle cover 20.
[0047] The air volume adjustment ring 30 is mainly used to control the gas flow of the nozzle structure 100 with adjustable air volume. The air volume adjustment ring 30 is rotatably arranged in the accommodating space 210 and has an inner diameter wind tunnel 310. The first air port 120, the second air port 220 and the inner diameter wind tunnel 310 form the nozzle structure 100 with adjustable air volume, and the main air duct 320 inside it.
[0048] One side of the air volume adjustment ring 30 is combined with an air volume adjustment lever 330 protruding from the air volume control window 110 . When the air volume adjustment lever 330 is turned, the air volume adjustment ring 30 can be driven to rotate in the accommodating space 210 .
[0049] like Figure 5 and Figure 6 As shown, the blade damper 40 is composed of a plurality of air volume adjustment blades 410 and is disposed on a section of the air duct 320. Therefore, the blade damper 40 can effectively control the cross-sectional area of the air duct 320, thereby achieving the control of the gas flow rate of the air nozzle structure 100 with adjustable air volume. In order to effectively control the air volume, the blade damper 40 is particularly movably disposed between the air nozzle cover 20 and the air volume adjustment ring 30.
[0050] Each air volume adjustment blade 410 has a first fulcrum 411 at its end, which can be rotatably mounted on the air nozzle shell 10 of the air nozzle structure 100 with adjustable air volume, but is not limited to this, and can also be mounted on the air nozzle cover 20. Each air volume adjustment blade 410 has a second fulcrum 412 at its end, which can be rotatably mounted on the air volume adjustment ring 30.
[0051] Each air volume adjustment blade 410 is a long arc-shaped plate structure, and each air volume adjustment blade 410 may have an inner arc portion 413. When the air volume adjustment ring 30 rotates, the air volume adjustment ring 30 will synchronously drive each second fulcrum 412, and under the cooperation of the first fulcrum 411 moving within a certain range, each air volume adjustment blade 410 can move synchronously, thereby allowing the inner arc portions 413 to form a variable diameter air valve.
[0052] In addition, each air volume adjustment blade 410 has an outer arc portion 414 . Through the design of the outer arc portion 414 , the air volume adjustment blade 410 can be disposed in the accommodating space 210 in a more fitted and space-saving manner.
[0053] like Figure 7 As shown, during spraying or recovery of spray material, in order to effectively guide the airflow to the required position, the air nozzle structure 100 can adjust the air volume, which can further have an air guide nozzle 50, and the air guide nozzle 50 can be a polygonal structure, and the air guide nozzle 50 is connected to the second air port 220.
[0054] In actual applications, when performing spraying or recycling spray material operations, since the nozzle structure 100 with adjustable air volume can adjust the air volume individually, a multi-station configuration operation can be performed to allow the screws to undergo multiple stages of spraying, and each nozzle structure 100 with adjustable air volume can adjust and control the required air volume to match the desired spraying effect.
[0055] In addition, the bottom of the fixture for clamping the fastener is driven by a timing belt to rotate the fixture, so that the seat surface of the fastener can be evenly sprayed, and it can be used with a nozzle structure 100 with an adjustable air volume and a certain tilt angle to recover the powder after spraying, so that the powder is not easy to fall onto the head of the fastener and cause the head to stick to the material.
[0056] However, the above embodiments are used to illustrate the features of this embodiment, and their purpose is to enable those familiar with the technology to understand the content of the utility model and implement it accordingly, rather than to limit the patent scope of the utility model. Any other equivalent modifications or modifications that do not deviate from the spirit disclosed by the utility model should still be included in the scope of the patent application described above.
Claims
1. A nozzle structure with adjustable air volume, characterized in that: include: An air nozzle housing having an air volume control window and a first air port; A tuyere cover body, which is integrated with the tuyere housing to form a receiving space and has a second air port, and the receiving space is in communication with the air volume control window, the first air port and the second air port; an air volume adjustment ring, which is rotatably disposed in the accommodating space and has an inner diameter wind tunnel, one side of the air volume adjustment ring is combined with an air volume adjustment lever protruding from the air volume control window, and the first air port, the second air port and the inner diameter wind tunnel form an air duct; as well as A blade damper, which is composed of a plurality of air volume adjustment blades and is arranged on the cross section of the air duct, wherein the end of each of the air volume adjustment blades has a first fulcrum, which is rotatably clamped on the air nozzle housing or the air nozzle cover; and a second fulcrum, which is rotatably clamped on the air volume adjustment ring; The blade air valve is driven by the air volume adjustment ring so that the plurality of air volume adjustment blades change the gas flow rate of the air duct.
2. The air nozzle structure with adjustable air volume according to claim 1, characterized in that: A fixing ring is provided at the joint portion between the nozzle shell and the nozzle cover.
3. The air nozzle structure with adjustable air volume according to claim 1, characterized in that: Each of the air volume adjustment blades is a long arc-shaped plate structure.
4. The air nozzle structure with adjustable air volume according to claim 3, characterized in that: Each of the air volume adjustment blades has an inner arc portion, and the inner arc portion forms a variable diameter air outlet.
5. The air nozzle structure with adjustable air volume according to claim 3, characterized in that: Each of the air volume adjustment blades has an outer arc portion.
6. The air nozzle structure with adjustable air volume according to claim 1, characterized in that: The blade air valve is movably arranged between the air nozzle cover and the air volume adjustment ring.
7. The air nozzle structure with adjustable air volume according to claim 1, characterized in that: It further comprises an air guide nozzle, and the air guide nozzle is communicatively connected to the second air port.
8. The air nozzle structure with adjustable air volume according to claim 7, characterized in that: The air guide nozzle is a polygonal structure.