Winch type lifting sorting equipment

Abstract

The winch type lifting sorting equipment is mainly characterized in that a guide rail stand column structure is adopted, a sliding groove is formed in a guide rail stand column, a base is arranged at the bottom of the guide rail stand column, and a top base is arranged at the top of the guide rail stand column, so that a sorting disc can stably move up and down on the guide rail stand column. Besides, the sorting disc is arranged between the base and the top seat, and the pulley block and the via hole are formed in the sorting disc, so that the sorting disc can be kept stable in the lifting process, shaking and deviation are reduced, and the reliability and precision of the equipment are improved. A line control mechanism is designed on the base and comprises a take-up and pay-off rope, a line shaft A and a line shaft B. And the take-up and pay-off rope is connected to the guide wheel on the top seat from the via hole in the sorting disc, then returns to the guide wheel on the base through the guide wheel on the top seat, and finally drives the sorting disc to move through the spool A and the spool B. By means of the design, the sorting disc can accurately move up and down along the sliding rails on the guide rail stand columns, and the sorting accuracy is ensured. A traction connecting rod is further arranged on the base, and a plurality of sorting devices can be connected front and back to form a whole, so that the space can be effectively utilized, and the use efficiency of the devices is improved.

Description

Technical Field

[0001] The utility model belongs to the field of supply chain logistics, and particularly relates to sorting equipment and a sorting system. Background Art

[0002] At present, the storage volume in the e-commerce warehousing industry and the sorting volume in the express delivery industry are increasing, and the requirements are also getting higher and higher. The speed and accuracy of sorting operations often determine the order fulfillment efficiency and customer service quality. Therefore, how to speed up the sorting speed has attracted more and more attention from e-commerce warehousing logistics enterprises. This solution provides a sorting device that is easy to install, convenient to use, and can be flexibly assembled. The device has low production cost, is convenient for logistics transportation, and the number of devices can be increased or decreased at any time according to actual needs. Summary of the Utility Model

[0003] For this reason, the utility model provides a winch-type lifting sorting device to solve or at least alleviate the problems mentioned above.

[0004] A winch-type lifting sorting device includes a plurality of guide rail columns. A chute is provided on the guide rail columns. A base is provided at the bottom of the guide rail columns, and a top seat is provided at the top. Guide wheels are provided on the base and the top seat. A sorting tray is provided between the base and the top seat.

[0005] A plurality of pulley groups and through holes are provided on the sorting tray. The pulley groups clamp the sorting tray on the guide rail columns, enabling the sorting tray to remain stable during the lifting process, reducing shaking and deviation, and improving the reliability and precision of the device.

[0006] A wire control mechanism is designed on the base. The wire control mechanism includes a wire winding and unwinding rope, a spool A, and a spool B. The wire winding and unwinding rope is connected from the through hole on the sorting tray to the guide wheel on the top seat, passes through the guide wheel on the top seat and then returns through the guide wheel on the bottom to the spool A. The movement of the spool B is the same. The wire winding and unwinding rope drives the sorting tray to move up and down along the slide rail on the guide rail column. This vertical lifting design makes the device occupy less space, is suitable for places with limited space, improves the space utilization rate of the warehouse or production line. At the same time, when the device is running, only a small amount of electricity is required to complete the entire lifting process, and it has a high energy efficiency ratio.

[0007] Furthermore, a plurality of support plates are provided on the base. An installation beam is designed on the support plates. The spool A and the spool B are designed on the installation beam. A motor is designed between the spool A and the spool B. Traction clamps are designed at both ends of the installation beam. The traction clamps are used to install traction connecting rods. The traction connecting rods connect multiple sorting devices front and back. The layout and working range of the sorting device can be flexibly adjusted through the traction connecting rods. It has higher adaptability and can meet the changes in different scenarios and requirements.

[0008] Further, baffles are provided on both sides of the sorting tray, and a transmission device is provided at the bottom. The transmission device includes a driving roller and a driven roller. The pulley block and the through holes are arranged on the baffle. The sliding grooves on the baffle are designed to allow the driving roller and the driven roller to move back and forth along the sliding grooves, providing a flexible adjustment space. The pulley block and the through holes are arranged on the baffle, making the maintenance and replacement of the transmission device more convenient without disassembling the entire sorting tray structure.

[0009] Further, a motor is provided on the driving roller, and a sorting belt is installed on the driving roller and the driven roller.

[0010] Further, rollers and guide wheels are provided under the base. The guide wheels enable the sorting equipment to move along a specific track. A hollow turntable is also provided on the guide wheels. The hollow turntable can rotate 360 degrees, enabling the guide wheels to move better along the track direction.

[0011] Further, sensors are installed on the sorting tray and the guide rail columns, which can monitor the position and status of the sorting tray in real time to ensure the accuracy and safety of the equipment operation. Description of the Drawings

[0012] Figure 1 Schematic three-dimensional structure diagram of the utility model;

[0013] Figure 2 Schematic structure diagram of the sorting equipment of the utility model;

[0014] Figure 3 Schematic structure diagram of the sorting tray of the utility model;

[0015] Figure 4 Schematic structure diagram of the base of the utility model;

[0016] Figure 5 Schematic structure diagram of the wire control mechanism of the utility model. Detailed Embodiment

[0017] Hereinafter, exemplary embodiments of the present disclosure will be described in more detail with reference to the drawings. Although the exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided so that the present disclosure can be more thoroughly understood and the scope of the present disclosure can be fully conveyed to those skilled in the art.

[0018] This embodiment describes a winch-type lifting sorting device, which mainly consists of parts such as a sorting device 1, a base 2, and a sorting tray 3. The sorting tray 3 moves up and down between the base 2 and the top seat 4 according to the sliding rails on the guide rail columns 11. At the same time, the wire control mechanism 21 on the base 2 can control the winding and unwinding and direction of the steel wire to achieve the lifting movement of the equipment.

[0019] As shown Figure 1 in the figure, a winch-type lifting and sorting device includes a sorting device 1, on which there are several guide rail columns 11, a base 2, a sorting tray 3, and a top seat 4. A slide rail is provided on the guide rail column 11. The base 2 is located at the bottom of the sorting device 1, and a traction connecting rod 5 is also provided on the base 2 to connect the sorting device 1 front and back. The sorting tray 3 is located between the base 2 and the top seat 4 and slides up and down along the slide rail on the guide rail column 11 of the sorting device 1.

[0020] Driven by a motor, the device can make the wire ropes 21-1 of the wire spool A 21-2 and the wire spool B 21-3 in the wire control mechanism 21 on the base 2 move. The sorting tray 3 is slid up and down at different positions, thereby completing the sorting work of items. This design not only ensures the accuracy of sorting but also improves work efficiency.

[0021] Specifically, as shown Figure 1 and Figure 2 in the figure, a wire control mechanism 21 is designed on the base 2, including a wire rope 21-1, a wire spool A 21-2, and a wire spool B 21-3. The motor drives the wire ropes 21-1 of the wire spool A 21-2 and the wire spool B 21-3 to move, and the wire rope 21-1 drives the sorting tray 3 to move up and down along the slide rail on the guide rail column 11.

[0022] Driven by a motor, the sorting tray 3 realizes the back-and-forth movement to sort goods. Specifically, as shown Figure 2 and Figure 3 in the figure, baffles 32 are provided on both sides of the sorting tray 3, and a transmission device 31 is provided at the bottom. A number of groups of rollers 32-1 are provided on the baffles 32, and the rollers 32-1 can slide up and down along the slide rail on the guide rail column 11. The transmission device 31 includes a driving roller 31-1 and a driven roller 31-2. A motor 31-3 is provided on the driving roller 31-1, and a sorting belt 31-4 is installed on the driving roller 31-1 and the driven roller 31-2. When the motor 31-3 starts, it drives the driving roller 31-1 to move, the driving roller 31-1 drives the driven roller 31-2 to move, and then drives the sorting belt 31-4 to rotate back and forth to eject the items into the goods box.

[0023] As shown Figure 3 and Figure 5 in the figure, through holes 32-2 and chutes 32-3 are also provided on the baffles 32. The driving roller 31-1 and the driven roller 31-2 are installed on the chutes 32-3. The wire rope 21-1 is connected from the through hole 30-1 on the sorting tray 3 to the guide pulley 22 on the top seat, passes through the guide pulley 22 on the top seat 4 and then returns and passes through the guide pulley 22 on the base 2, and then reaches the wire spool A 21-2. The movement of the wire spool B 21-3 is the same.

[0024] In this solution, the design of the base 2 takes into account the stability and transmission efficiency of the device. The support plate 20 on the base 2 provides a stable platform for installing the mounting beam 20-1, enabling the spools A21-2 and B21-3 to rotate smoothly. In addition, a motor 21-4 is arranged on the mounting beam 20-1, which can drive the movement of the spools A21-2 and B21-3 to achieve the lifting and moving of the device. The rollers 23 and guide wheel 24 under the base 2 are responsible for guiding the linear or curved movement of the sorting device 1 on the guide rail.

[0025] Specifically, as Figure 4 and Figure 5 shown, several support plates 20 are provided on the base 2, and a mounting beam 20-1 is designed on the support plate 20. The spools A21-2 and B21-3 are designed on the mounting beam 20-1, and a motor 21-4 is designed between the spools A21-2 and B21-3. Traction clamps 20-1 are designed at both ends of the mounting beam 20-1. The traction clamp 20-2 is used to install the traction connecting rod 5, and the traction connecting rod 5 connects multiple sorting devices 1 front and back. Rollers 23 and guide wheel 24 are provided under the base 2, and the guide wheel 24 enables the sorting device 1 to move along a specific track. A hollow turntable 24-1 is also provided on the guide wheel 24. The hollow turntable 24-1 can rotate 360 degrees, reducing the friction and resistance during the transmission process of the device, improving the transmission efficiency, and extending the service life of the device. In addition, through the through holes 32-2 and the sliding grooves 32-3 provided on the baffle 32, and the traction connecting rod 5 placed on the top seat 4, the sorting device 1 can maintain a stable position during the lifting movement, further improving the operating efficiency of the device.

[0026] Among them, in this implementation, sensors are installed on the sorting tray 3 and the guide rail column 11 to monitor the position and status of the sorting tray 3 in real time. Photoelectric switches or magnetic sensors can be installed on the sorting tray 3. These sensors generate signals when the sorting tray 3 moves to a specific position and can communicate with the control system to tell the control system the current position of the sorting tray 3. Similarly, similar sensors are also installed on the guide rail column 11 to monitor the status of the guide rail and ensure that the device always stays on the correct track during the movement. In this way, the control system can accurately control the actions of the device according to the feedback information of the sensors, ensuring that the device always operates in the expected manner, thereby avoiding any possible damage or failure.

[0027] In the description of this specification, unless otherwise clearly specified and defined, terms such as "connection" and "fixation" shall be understood in a broad sense. In addition, the orientation or positional relationship indicated by terms such as "front", "rear", "upper", "lower", "inner", "outer", "top", "bottom", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0028] Although the present utility model has been described based on a limited number of embodiments, those skilled in the art in this technical field will understand, based on the above description, that other embodiments can be conceived within the scope of the present utility model thus described. In addition, it should be noted that the language used in this specification is mainly selected for the purpose of readability and teaching, rather than for the purpose of explaining or limiting the subject matter of the present utility model. Therefore, many modifications and changes are obvious to those of ordinary skill in the art in this technical field without departing from the scope and spirit of the appended claims. For the scope of the present utility model, the disclosure made for the present utility model is illustrative rather than restrictive, and the scope of the present utility model is defined by the appended claims.

Claims

1. A winch type lifting and sorting equipment, characterized in that: The sorting equipment comprises a plurality of guide rail columns, wherein the guide rail columns are provided with slide grooves, the bottom of the guide rail columns are provided with a base, the top of the guide rail columns are provided with a top seat, a sorting disk is provided between the base and the top seat, the sorting disk is provided with a plurality of pulley blocks and through holes, the pulley blocks clamp the sorting disk on the guide rail columns, the base and the top seat are provided with guide wheels, a line control mechanism is designed on the base, the line control mechanism comprises a retractable rope, the retractable rope passes through the through holes on the sorting disk to drive the sorting disk to move up and down along the slide rails on the guide rail columns, and a traction connecting rod is also provided on the base to connect multiple sorting devices front and back.

2. A winch type lifting and sorting device according to claim 1, characterized in that: The base is provided with a plurality of support plates, and the support plates are designed with mounting beams. The line control mechanism also includes a bobbin, and the bobbin is designed on the mounting beam. A motor is provided next to the bobbin. Both ends of the mounting beam are designed with traction clamps for installing traction connecting rods.

3. The winch type lifting and sorting equipment according to claim 1, characterized in that: The retractable rope is connected to the guide wheel on the top seat from the through hole on the sorting plate, and then passes through the guide wheel on the top seat and then passes back to the guide wheel on the bottom.

4. The winch type lifting and sorting equipment according to claim 1, characterized in that: Baffles are provided on both sides of the sorting plate, and a transmission device is provided at the bottom. The pulley group and the through hole are arranged on the baffle. The transmission device includes an active roller and a driven roller. The active roller is provided with a motor, and the active roller and the driven roller are provided with sorting belts.

5. The winch type lifting and sorting equipment according to claim 4, characterized in that: The baffle is provided with a sliding groove, and the active roller and the driven roller are installed in the sliding groove and move back and forth along the sliding groove.

6. The winch type lifting and sorting equipment according to claim 1, characterized in that: Rollers and guide wheels are arranged under the base, and the guide wheels drive the sorting equipment to move along a specific track. A hollow turntable is also arranged on the guide wheels.

7. The winch type lifting and sorting equipment according to claim 1, characterized in that: Sensors are installed on the sorting tray and the guide rail columns.

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