Aluminum material processing and leveling device
By designing an aluminum processing and leveling device, using the combined structure and adjustment components of the lower roller frame and the upper roller frame, the rapid leveling and double-sided processing of aluminum materials are achieved, which solves the problem of uneven surface of aluminum materials in the prior art and improves processing efficiency and quality.
Patent Information
- Application Number
- CN202421491745.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-06-27
AI Technical Summary
In the existing aluminum processing technology, the surface of aluminum is often uneven after forging, resulting in low processing efficiency and long time, and it is impossible to effectively achieve rapid leveling of aluminum.
An aluminum processing and leveling device is designed. By placing aluminum between the lower roller frame and the upper roller frame, and adjusting the roller frame spacing using the adjustment components to adapt to aluminum of different thicknesses, and at the same time, double-sided processing is achieved with the flipped components, improving the leveling effect and working efficiency.
The device can quickly level the surface of the aluminum material, improve the leveling effect and working efficiency, adapt to aluminum of different thicknesses, and further improve the processing quality of the aluminum material through double-sided processing.
Smart Images

Figure CN222902213U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of aluminum processing, and more specifically, to a leveling device for aluminum processing. Background Art
[0002] Aluminum processing uses plastic processing methods to process aluminum billets into finished products. The main methods include rolling, extrusion, stretching, forging, etc. Aluminum processing began to be industrially produced in the early 20th century. Before the 1930s, the production equipment of copper processing was basically used, and the products were mainly used in aircraft manufacturing. After the 1960s, the production of aluminum materials developed rapidly, with an annual growth rate of about 4-8%. The products are widely used in departments such as aviation, construction, transportation, electricity, chemical industry, packaging, and daily necessities industry.
[0003] After the forging of aluminum materials, their surfaces are often uneven. In order to ensure the production quality of aluminum materials, workers will manually drive the flattening roller to repeatedly roll on the surface of the aluminum material to achieve the leveling of the aluminum material surface. However, the efficiency of this working method is low and it takes a long time.
[0004] Therefore, a leveling device for aluminum processing is proposed to solve some problems existing in the above-mentioned prior art. Content of the Utility Model
[0005] 1. Technical Problems to be Solved
[0006] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a leveling device for aluminum processing, which is characterized in that the aluminum material is placed on the lower roller frame and the upper roller frame to achieve the rapid leveling of the aluminum material, and the adjusting component is used to change the distance between the lower roller frame and the upper roller frame to adapt to aluminum materials of different thicknesses. At the same time, the flipping component is cooperated to achieve double-sided processing of the aluminum material, thereby effectively improving the leveling effect of the aluminum material and improving work efficiency.
[0007] 2. Technical Solutions
[0008] To solve the above problems, the utility model adopts the following technical solutions.
[0009] A leveling device for aluminum processing includes two bearing bars, an electric bidirectional lead screw is arranged between the two bearing bars, limiting components are arranged at both ends of the electric bidirectional lead screw and located above the bearing bars, the same lower roller frame is arranged above the two bearing bars, an upper roller frame is arranged above the lower roller frame, an adjusting component is arranged between the lower roller frame and the upper roller frame, and a flipping component is arranged outside the bearing bars.
[0010] Further, the limiting component includes a plurality of limiting blocks, a sliding groove is opened at the outer end of the bearing bar, and a sliding block fixedly connected with the limiting block is slidably connected inside the sliding groove.
[0011] Further, the adjusting component includes a bracket located at the upper end of the lower roller frame. The upper roller frame is located inside the bracket. A hydraulic rod is provided at the upper end of the bracket, and the lower end of the hydraulic rod is fixedly connected to the upper roller frame.
[0012] Further, the flipping component includes two bases. A same ring is rotatably connected between the two bases, and a support plate is arranged inside the ring.
[0013] Further, an extrusion component is provided at the upper end of the ring. The extrusion component includes a hand-tightening head penetrating through the ring. The lower end of the hand-tightening head extends into the ring, and an extrusion plate located inside the ring is rotatably connected to the lower end of the hand-tightening head.
[0014] Further, a plurality of grooves are formed at the lower end of the extrusion plate, and balls are rotatably connected inside the grooves.
[0015] Further, one end of the support plate away from the lower roller frame is inclined downward, and the inclination angle is 10 degrees. One end of the support plate close to the lower roller frame is at the same height as the lower roller frame.
[0016] 3. Beneficial effects
[0017] Compared with the prior art, the advantages of the present utility model are as follows:
[0018] (1) In this solution, the aluminum material is placed between the lower roller frame and the upper roller frame to achieve rapid flattening of the aluminum material. The adjusting component is used to change the distance between the lower roller frame and the upper roller frame to adapt to aluminum materials of different thicknesses. At the same time, in cooperation with the flipping component, double-sided processing of the aluminum material is realized, thereby effectively improving the flattening effect of the aluminum material and improving work efficiency.
[0019] (2) In this solution, by arranging the extrusion component, turning the hand-tightening head downward drives the extrusion plate to cooperate with the support plate to fix the aluminum material, thereby improving the stability of the aluminum material during flipping. Brief description of the drawings
[0020] Figure 1 It is a front view structural schematic diagram of the present application;
[0021] Figure 2 It is a side view structural schematic diagram of the present application;
[0022] Figure 3 It is a structural schematic diagram of the limiting component of the present application;
[0023] Figure 4 It is a structural schematic diagram of the extrusion component of the present application.
[0024] Explanation of the reference numerals in the drawings:
[0025] 1. Bearing bar; 2. Electric bidirectional lead screw; 3. Limit component; 4. Limit block; 5. Chute; 6. Slide block; 7. Lower roller frame; 8. Bracket; 9. Hydraulic rod; 10. Upper roller frame; 11. Ring; 12. Base; 13. Support plate; 14. Hand-tightening head; 15. Extrusion plate; 16. Ball. Detailed implementation manner
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0027] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0028] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0029] Embodiment 1
[0030] Please refer to Figures 1-4, an aluminum processing and leveling device, including two bearing bars 1. There is an electric bidirectional lead screw 2 arranged between the two bearing bars 1. The electric bidirectional lead screw 2 is a prior art and will not be elaborated here. A limiting component 3 adapted to the electric bidirectional lead screw 2 is arranged at the upper end of the bearing bar 1. A lower roller frame 7 is arranged at the upper ends of the two bearing bars 1. An externally powered motor is arranged at the outer end of the lower roller frame 7. The motor can drive the circular roller inside the lower roller frame 7 to rotate, thereby realizing the movement of the aluminum material. An upper roller frame 10 is arranged above the lower roller frame 7. During the movement of the aluminum material, the circular rollers inside the lower roller frame 7 and the upper roller frame 10 are pressed against each other to level the aluminum material. An adjusting component is arranged between the lower roller frame 7 and the upper roller frame 10. A flipping component is arranged outside the bearing bar 1.
[0031] Please refer to Figure 3 , the limiting component 3 includes a plurality of limiting blocks 4. A sliding groove 5 is opened at the outer end of the bearing bar 1. A slider 6 fixedly connected to the limiting block 4 is slidably connected inside the sliding groove 5. The electric bidirectional lead screw 2 can drive the two limiting components 3 to approach or move away from each other to limit aluminum materials of different widths and prevent the aluminum materials from shifting during processing.
[0032] Please refer to Figure 2 , the adjusting component includes a bracket 8 located at the upper end of the lower roller frame 7. The upper roller frame 10 is located inside the bracket 8. A hydraulic rod 9 is arranged at the upper end of the bracket 8. The lower end of the hydraulic rod 9 is fixedly connected to the upper roller frame 10. The hydraulic rod 9 can drive the upper roller frame 10 to move to change the distance from the lower roller frame 7, so as to adapt to the processing of aluminum materials of different thicknesses.
[0033] Please refer to Figure 2 , one end of the support plate 13 far from the lower roller frame 7 is inclined downward, and the inclination angle is 10 degrees. One end of the support plate 13 close to the lower roller frame 7 is at the same height as the lower roller frame 7. When the aluminum material moves to the support plate 13, the inclined setting facilitates the entry of the aluminum material. At the same time, after flipping, the end far from the lower roller frame 7 is inclined upward, which also facilitates the aluminum material to re-enter between the lower roller frame 7 and the upper roller frame 10.
[0034] Embodiment 2
[0035] The present utility model provides an aluminum processing and leveling device, in which the same or corresponding components as those in Embodiment 1 adopt the corresponding reference numerals in Embodiment 1. For the sake of simplicity, only the differences from Embodiment 1 will be described below. Please refer to Figure 2 and Figure 4, the flipping assembly includes two bases 12. A same ring 11 is rotatably connected between the two bases 12. A support plate 13 is arranged inside the ring 11. An extrusion assembly is arranged at the upper end of the ring 11. The extrusion assembly includes a hand-tightening head 14 penetrating through the ring 11. The lower end of the hand-tightening head 14 extends into the ring 11. The lower end of the hand-tightening head 14 is rotatably connected to an extrusion plate 15 located inside the ring 11. Multiple grooves are formed at the lower end of the extrusion plate 15. A ball 16 is rotatably connected inside the groove. When the aluminum material enters the upper end of the support plate 13, the user drives the extrusion plate 15 to move downward by rotating the hand-tightening head 14, so as to clamp and fix the aluminum material. When the aluminum material rotates 180 degrees, the arrangement of the balls 16 can effectively reduce the friction between the aluminum material and the extrusion plate 15, thus facilitating the movement of the aluminum material in the flipping assembly.
[0036] Working principle: The user first places the aluminum material to be processed on the lower roller frame 7 and the upper roller frame 10, and then externally connects the power supply of the motor and turns on the switch. The aluminum material moves between the lower roller frame 7 and the upper roller frame 10. At the same time, the round rollers inside the lower roller frame 7 and the upper roller frame 10 achieve the leveling of the aluminum material through extrusion. In addition, the user can use the hydraulic rod 9 to change the distance between the lower roller frame 7 and the upper roller frame 10 to adapt to aluminum materials of different thicknesses. When the aluminum material is leveled once, it will move into the ring 11. Then, after the user rotates the ring 11 by 180 degrees, the aluminum material is pushed back between the lower roller frame 7 and the upper roller frame 10 to achieve double-sided processing of the aluminum material, thus effectively improving the leveling effect of the aluminum material and improving work efficiency.
[0037] The above is only a preferred specific embodiment of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its improved concept, makes equivalent substitutions or changes, and all should be covered by the protection scope of the present invention.
Claims
1. An aluminum material processing and leveling device, comprising two bearing bars (1), characterized in that: An electric bidirectional screw (2) is arranged between the two bearing bars (1), and both ends of the electric bidirectional screw (2) are provided with a limit assembly (3) located at the upper end of the bearing bar (1). The upper ends of the two bearing bars (1) are provided with the same lower roller frame (7), and an upper roller frame (10) is arranged on the upper side of the lower roller frame (7). An adjustment assembly is arranged between the lower roller frame (7) and the upper roller frame (10), and a flip assembly is arranged on the outer side of the bearing bar (1).
2. The aluminum material processing and leveling device according to claim 1, characterized in that: The limiting assembly (3) comprises a plurality of limiting blocks (4); a slide groove (5) is provided at the outer end of the bearing bar (1); a sliding block (6) is slidably connected inside the slide groove (5) and is fixedly connected to the limiting block (4).
3. The aluminum material processing and leveling device according to claim 1, characterized in that: The adjustment assembly comprises a bracket (8) located at the upper end of the lower roller frame (7), the upper roller frame (10) is located inside the bracket (8), a hydraulic rod (9) is provided at the upper end of the bracket (8), and the lower end of the hydraulic rod (9) is fixedly connected to the upper roller frame (10).
4. The aluminum material processing and leveling device according to claim 1, characterized in that: The flip assembly comprises two bases (12), the two bases (12) are rotatably connected to a same circular ring (11), and a support plate (13) is arranged inside the circular ring (11).
5. The aluminum material processing and leveling device according to claim 4, characterized in that: An extrusion assembly is arranged at the upper end of the circular ring (11), and the extrusion assembly comprises a hand-tightening head (14) arranged to penetrate the circular ring (11), the lower end of the hand-tightening head (14) extends into the interior of the circular ring (11), and the lower end of the hand-tightening head (14) is rotatably connected to an extrusion plate (15) located inside the circular ring (11).
6. The aluminum material processing and leveling device according to claim 5, characterized in that: A plurality of grooves are formed at the lower end of the extrusion plate (15), and balls (16) are rotatably connected inside the grooves.
7. The aluminum material processing and leveling device according to claim 4, characterized in that: The end of the support plate (13) away from the lower roller frame (7) is tilted downward at an angle of 10 degrees, and the end of the support plate (13) close to the lower roller frame (7) is at the same height as the lower roller frame (7).