Wire body straightening device for inductance element processing
By designing a linear straightening device for inductor components processing including a servo motor, a sound-absorbing cotton layer and a sound-insulating layer, the problem of manual operation and noise processing of the existing devices is solved, and the automatic straightening of the linear body and noise reduction are realized, and the practicality and service life of the device are improved.
Patent Information
- Application Number
- CN202421705370.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The existing wire straightening device for inductive component processing requires staff to manually move the support structure, which cannot effectively deal with noise. After long-term use, the wire contact part will appear to be depressed, affecting the straightening quality.
A linear straightening device for inductor components processing including straightening seats, straightening blocks, compression seats, protective covers, straightening frames, screws, displacement blocks, abutment plates, compression plates, vertical plates, sound-absorbing cotton layer and sound insulation layer is designed. The second screw is driven to rotate by a servo motor, which drives the displacement block and the abutment plate to move, so that the line body is automatically straightened, and noise is reduced through the sound-absorbing cotton layer and the sound insulation layer.
Automatic straightening of the line body is realized, reducing the need for human operation, reducing noise levels, extending the service life of the device, and improving the straightening quality.
Smart Images

Figure CN222902479U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inductor element processing, and particularly relates to a wire straightening device for inductor element processing. Background Technique
[0002] The wire straightening device for inductor element processing is to ensure that the wire of the inductor element remains straight during the processing, so as to improve the quality and performance of the inductor element. It usually includes a straightening mechanism, a transmission system and a control system. Through precise mechanical design and control system, this device can ensure that the wire always remains straight during the processing, avoiding adverse effects such as bending and twisting. The straightening mechanism should also have sufficient rigidity and stability to ensure that the wire will not be subjected to additional stress and deformation during the straightening process.
[0003] After the straightening device applies a certain pressure on the surface of the wire by using the straightening mechanism, the wire will be gradually straightened. After the wire straightening is completed, it is necessary for the staff to move the structure for supporting the wire. Moreover, when the wire is being straightened, the generated noise is relatively large. The traditional straightening device cannot handle the noise, and the noise may affect the staff. And for the part in contact with the wire, as the time of bearing the external force increases, the degree of depression on its surface becomes more and more obvious, which will affect the subsequent straightening quality of the wire. The existing straightening device cannot replace it. Therefore, a wire straightening device for inductor element processing is designed. Content of the Utility Model
[0004] The purpose of the utility model is to provide a wire straightening device for inductor element processing, so as to solve the problems put forward in the above background technique that it is necessary for the staff to move the structure for supporting the wire, the noise cannot be processed, and the degree of depression on the surface becomes more and more obvious.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: A wire straightening device for inductor element processing, including a straightening base and a straightening block. The straightening block is arranged on the top of the straightening base. A compression-resistant base is arranged at the bottom of the straightening base. A protective cover is arranged on one side of the straightening base. A straightening frame is arranged on one side of the top of the straightening base. A first lead screw is arranged inside the straightening frame. A second lead screw is arranged inside the straightening base. One end of the second lead screw is sleeved with a displacement block. A contact plate is arranged on the top of the displacement block. A compression-resistant plate is arranged on one side of the contact plate. A vertical plate is arranged on one side of the compression-resistant plate. Reinforcing bars are arranged inside the contact plate. A sound-absorbing cotton layer is arranged inside the contact plate.
[0006] As a preferred technical scheme of the utility model, a plurality of limiting holes are opened on both sides of the contact plate and the compression-resistant plate, and a plurality of limiting strips are arranged on both sides of the contact plate.
[0007] As a preferred technical solution of the present utility model, one ends of multiple said limiting strips are respectively threadedly connected to the interiors of two adjacent limiting holes.
[0008] As a preferred technical solution of the present utility model, a servo motor is arranged on one side of the straightening base, a sound insulation layer is arranged inside the abutting plate, and the displacement block is threadedly sleeved on one end of the second lead screw.
[0009] As a preferred technical solution of the present utility model, the output shaft of the servo motor is in transmission connection with one end of the second lead screw.
[0010] As a preferred technical solution of the present utility model, two triangular plates are arranged at the bottom of the vertical plate, one sides of the two triangular plates are respectively fixedly connected to one side of the pressure-resistant plate, and a moving groove is formed on the surface of the protective cover.
[0011] As a preferred technical solution of the present utility model, the positions where the two triangular plates are arranged correspond to each other.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. For a wire straightening device for inductive component processing of the present utility model, by providing the second lead screw, the abutting plate, the pressure-resistant plate, the vertical plate, the sound-absorbing cotton layer, the protective cover and the sound insulation layer, the wire for inductive component processing is placed on the surface of the vertical plate. After starting the servo motor, it drives the second lead screw to rotate, thereby driving the displacement block to move left and right, synchronously moving the abutting plate and the pressure-resistant plate to one side of the straightening block, facilitating wire straightening, solving the problem of manually moving the wire position. The sound-absorbing cotton layer is made of aluminum silicate cotton, which is used to absorb sound, reduce sound reflection and reverberation, absorb most of the sound energy in the noise, and reduce environmental noise. The sound insulation layer is made of sound insulation felt, which is used to block the propagation of sound and prevent sound from being transmitted from one space to another. Therefore, the noise generated during wire straightening can be reduced, improving the practicability of the straightening device. The protective cover can form a protection area.
[0014] 2. For a wire straightening device for inductive component processing of the present utility model, by providing the limiting strip, the limiting hole, the triangular plate and the stiffening strip, the pressure-resistant plate can be disassembled from the abutting plate. After the two come into contact, multiple limiting strips are respectively inserted into the interiors of the corresponding limiting holes, and the three are threadedly connected, thereby limiting and fixing the abutting plate and the pressure-resistant plate. The two triangular plates enhance the installation stability of the vertical plate and the pressure-resistant plate. The stiffening strip and the pressure-resistant seat are both made of steel materials, and their mechanical properties such as strength, toughness and wear resistance are better, and the pressure resistance ability is very strong, extending the service life of the abutting plate and the straightening base. Description of the Drawings
[0015] Figure 1 It is a front view structural schematic diagram of the present utility model;
[0016] Figure 2 It is a side view structural schematic diagram of the present utility model;
[0017] Figure 3 It is a partial front view structural schematic diagram of the present utility model;
[0018] Figure 4 It is a partial side view sectional structural schematic diagram of the present utility model.
[0019] In the figure: 1, straightening base; 2, compression resistance base; 3, protective cover; 4, moving groove; 5, straightening frame; 6, first lead screw; 7, straightening block; 8, second lead screw; 9, displacement block; 10, servo motor; 11, abutting plate; 12, compression resistance plate; 13, vertical plate; 14, triangular plate; 15, limiting strip; 16, limiting hole; 17, stiffening rib; 18, sound absorption cotton layer; 19, sound insulation layer. Specific embodiments
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] Please refer to Figures 1-4 , the present utility model provides a technical solution for a wire straightening device for processing inductive components:
[0022] Embodiment 1:
[0023] Such as Figures 1-3As shown in the figure, a wire straightening device for processing inductive components includes a straightening base 1 and a straightening block 7. The straightening block 7 is arranged on the top of the straightening base 1. A compression-resistant base 2 is arranged at the bottom of the straightening base 1. A protective cover 3 is arranged on one side of the straightening base 1. A straightening frame 5 is arranged on one side of the top of the straightening base 1. A first lead screw 6 is arranged inside the straightening frame 5. A second lead screw 8 is arranged inside the straightening base 1. One end of the second lead screw 8 is sleeved with a displacement block 9. A contact plate 11 is arranged on the top of the displacement block 9. A compression-resistant plate 12 is arranged on one side of the contact plate 11. A vertical plate 13 is arranged on one side of the compression-resistant plate 12. Reinforcing ribs 17 are arranged inside the contact plate 11. A sound-absorbing cotton layer 18 is arranged inside the contact plate 11. The sound-absorbing cotton layer 18 is made of aluminum silicate cotton and is used to absorb sound, reduce sound reflection and reverberation, absorb most of the sound energy in the noise, reduce environmental noise. The sound insulation layer 19 is made of sound insulation felt and is used to block the propagation of sound and prevent sound from being transmitted from one space to another space. Therefore, the noise generated during wire straightening can be reduced, and the practicability of the straightening device is improved.
[0024] Embodiment 2:
[0025] On the basis of Embodiment 1, as Figure 1 and Figure 4 shown in the figure, two triangular plates 14 are arranged at the bottom of the vertical plate 13. One sides of the two triangular plates 14 are respectively fixedly connected to one side of the compression-resistant plate 12. A moving groove 4 is formed on the surface of the protective cover 3. For a wire straightening device for processing inductive components of the present utility model, by providing a limiting strip 15, a limiting hole 16, a triangular plate 14 and a reinforcing rib 17, the compression-resistant plate 12 can be disassembled from the contact plate 11. After the two come into contact, a plurality of limiting strips 15 are respectively inserted into the corresponding limiting holes 16.
[0026] Working principle: The wire straightening device for inductor element processing is to ensure that the wire of the inductor element remains straight during the processing, so as to improve the quality and performance of the inductor element. It usually includes a straightening mechanism, a transmission system and a control system. Through precise mechanical design and control system, this device can ensure that the wire always remains straight during the processing, avoiding bending and twisting. The straightening mechanism should also have sufficient rigidity and stability to ensure that the wire will not be subjected to additional stress and deformation during the straightening process. The wire for inductor element processing is placed on the surface of the vertical plate 13. One end of the wire needs to be held by the operator. The straightening block 7 is sleeved on the first lead screw 6 in a threaded manner, and a motor is also installed on one side of the straightening frame 5, which can drive the straightening block 7 to move. After the straightening block 7 contacts the surface of the wire, during its movement, it can gradually roll over the surface of the wire to achieve the effect of straightening. When the wire needs to be straightened, the operator can start the servo motor 10 to drive the second lead screw 8 to rotate, so as to drive the displacement block 9 to move left and right, and synchronously move the abutting plate 11 and the pressure-resistant plate 12 to one side of the straightening block 7, which is convenient for straightening the wire and solves the problem of manually moving the position of the wire. The sound-absorbing cotton layer 18 is made of aluminosilicate cotton, which is used to absorb sound, reduce sound reflection and reverberation, absorb most of the sound energy in the noise, and reduce environmental noise. The sound-insulating layer 19 is made of sound-insulating felt, which is used to block the transmission of sound and prevent sound from passing from one space to another. Therefore, it can reduce the noise generated during wire straightening and improve the practicability of the straightening device. The protective cover 3 can form a protection area. The pressure-resistant plate 12 can be disassembled from the abutting plate 11. After the two contact, multiple limit strips 15 are respectively inserted into the corresponding limit holes 16, and the three are threadedly connected, so as to limit and fix the abutting plate 11 and the pressure-resistant plate 12. After reversely rotating the multiple limit strips 15, the abutting plate 11 and the pressure-resistant plate 12 stop being limited, and a new pressure-resistant plate 12 can be replaced. One side of the triangular plate 14 is fixed to one side of the pressure-resistant plate 12. Due to the stability of the triangle, the two triangular plates 14 enhance the stability of the installation of the vertical plate 13 and the pressure-resistant plate 12. The outer shell of the abutting plate 11, the stiffening ribs 17 and the pressure-resistant seat 2 are all made of steel materials, and their mechanical properties such as strength, toughness and wear resistance are better, and the pressure resistance ability is very strong, which enhances the pressure resistance ability of the three to external forces, thereby extending the service life of the abutting plate 11 and the straightening seat 1.
[0027] In the description of the present invention, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0028] In the present utility model, unless otherwise clearly defined and limited, for example, it may be fixedly connected, may also be detachably connected, or be integrated; it may be mechanically connected, may also be electrically connected; it may be directly connected, or may be indirectly connected through an intermediate medium, and may be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0029] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model, and the scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A wire straightening device for processing inductor components, comprising a straightening seat (1) and a straightening block (7), wherein the straightening block (7) is arranged on the top of the straightening seat (1), characterized in that: The bottom of the straightening seat (1) is provided with an anti-pressure seat (2), one side of the straightening seat (1) is provided with a protective cover (3), one side of the top of the straightening seat (1) is provided with a straightening frame (5), a first screw rod (6) is provided inside the straightening frame (5), a second screw rod (8) is provided inside the straightening seat (1), a displacement block (9) is sleeved on one end of the second screw rod (8), an abutment plate (11) is provided on the top of the displacement block (9), an anti-pressure plate (12) is provided on one side of the abutment plate (11), a vertical plate (13) is provided on one side of the anti-pressure plate (12), a reinforcing strip (17) is provided inside the abutment plate (11), and a sound-absorbing cotton layer (18) is provided inside the abutment plate (11).
2. The wire straightening device for processing inductor components according to claim 1, characterized in that: A plurality of limiting holes (16) are provided on both sides of the abutment plate (11) and the pressure-resistant plate (12), and a plurality of limiting strips (15) are provided on both sides of the abutment plate (11).
3. The wire straightening device for processing inductor components according to claim 2, characterized in that: One end of each of the plurality of limiting strips (15) is respectively connected to the internal threads of two adjacent limiting holes (16).
4. The wire straightening device for inductor component processing according to claim 1, characterized in that: A servo motor (10) is provided on one side of the straightening seat (1), a sound insulation layer (19) is provided inside the abutment plate (11), and the displacement block (9) is threadedly sleeved on one end of the second screw rod (8).
5. The wire straightening device for processing inductor components according to claim 4, characterized in that: The output shaft of the servo motor (10) is drivingly connected to one end of the second screw rod (8).
6. The wire straightening device for processing inductor components according to claim 1, characterized in that: Two triangular plates (14) are arranged at the bottom of the vertical plate (13), one side of the two triangular plates (14) is respectively fixedly connected to one side of the pressure-resistant plate (12), and a movable groove (4) is provided on the surface of the protective cover (3).
7. The wire straightening device for processing inductor components according to claim 6, characterized in that: The two triangular plates (14) are arranged at corresponding positions.