Production line trimming length adaptation tool

Abstract

The utility model discloses a production line trimming length adaptation tool, and relates to the technical field of cable detection, the production line trimming length adaptation tool comprises an aluminum profile base and a correlation sensor, the top of one end of the aluminum profile base is provided with an electric box, one end of the top of the electric box is provided with a signal lamp, and the other end of the top of the electric box is connected with a buzzer. According to the production line trimming length adaptation tool, through the arrangement of the correlation sensor, when the length of a cable is detected, only one end of the cable needs to be placed on the first positioning block, then the second positioning block is used for supporting the middle of the cable, the other end of the cable is located above the limiting block, and when the length of the cable after being sheared conforms to the production error range, the cable is cut off; the end portion of the cable will be located between the two sets of correlation sensors, at the moment, the cable will only block one set of correlation sensors, the signal lamp can be started through the controller to turn on the green light, it is indicated that the cable is qualified, and when the cable is too long or too short, the two sets of correlation sensors will be blocked or not shielded at the same time.

Description

Technical Field

[0001] The utility model relates to the technical field of cable detection, in particular to a production line wire cutting length adaptation tooling. Background Art

[0002] A cable is a device for transmitting electric energy or signals, usually composed of several or several groups of wires. During the production process of the cable, it needs to be cut, and after cutting, its length needs to be measured to detect whether its length is within the allowable error range.

[0003] Currently, when detecting the length of a cable, most of them use a measuring scale to measure the cable one by one. And during the measurement process, it takes a certain amount of time to carefully observe the scale of the measuring scale, resulting in a long time-consuming problem during the large-scale detection of the cable length.

[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a production line wire cutting length adaptation tooling is provided. Content of the Utility Model

[0005] The purpose of the utility model is to provide a production line wire cutting length adaptation tooling to solve the problems put forward in the above background art.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A production line wire cutting length adaptation tooling, including an aluminum profile base and an opposed sensor. One end of the top of the aluminum profile base is provided with an electrical box, and one end of the top of the electrical box is provided with a signal lamp, and the other end of the top of the electrical box is connected with a buzzer. One end of the top of the aluminum profile base is provided with a bottom plate, and linear guide rails are symmetrically arranged on the top of the bottom plate, and the outer sides of both ends of the linear guide rails are slidably connected with a slide rail connecting plate. A limit block is arranged on the top of the slide rail connecting plate, and locking pieces are arranged on both sides of the limit block. The opposed sensor is fixed inside the locking piece.

[0007] Further, a switch box is fixed to the top of the other end of the aluminum profile base, and an installation groove is opened on the top of the aluminum profile base.

[0008] Further, a first positioning block is arranged above the other end of the aluminum profile base, and a metal proximity switch is connected to one side of the first positioning block.

[0009] Further, a second positioning block is connected above the middle of the aluminum profile base, and the number of the second positioning blocks is five, and the second positioning blocks are equidistantly distributed about the middle of the aluminum profile base.

[0010] Further, positioning bolts are threadedly connected to the inner parts of both ends of the bottom plate, and adjusting components are arranged at both ends of the slide rail connecting plate.

[0011] Furthermore, the adjusting component includes a locking block, a pointer block and a first calibration plate. The locking blocks are symmetrically arranged on one side of the slide rail connecting plate, one end of the bottom of the slide rail connecting plate is fixed with a pointer block, and the first calibration plate is arranged at the bottom of the pointer block.

[0012] Furthermore, the adjusting component further includes a scale and a second calibration plate. The scale is arranged below one end of the first calibration plate, and the second calibration plate is arranged at the end of the scale.

[0013] Furthermore, the second calibration plate is fixedly connected with the first positioning block, and the groove on the top of the first positioning block is arc-shaped.

[0014] The utility model provides a production line wire cutting length adaptation tooling, which has the following beneficial effects:

[0015] 1. Through the setting of the through-beam sensors, when detecting the length of the cable, only need to place one end of the cable on the first positioning block first, and then use the second positioning block to support the middle part of the cable, so that the other end is located above the limit block. When the length of the cable after cutting meets the production error, the end of the cable will be located between the two through-beam sensors. At this time, the cable will only block one through-beam sensor, and the controller can start the signal lamp to turn green, indicating that the cable is qualified. When the cable is too long or too short, it will block or not block the two through-beam sensors at the same time. At this time, the controller can start the buzzer to remind the personnel that the wire length is unqualified. Therefore, there is no need for personnel to observe carefully, thus improving the efficiency of cable length detection.

[0016] 2. Through the setting of the adjusting component, after removing the fastener in the lower hole of the locking block, the slide rail connecting plate can slide on the linear guide rail to adjust the position of the through-beam sensor, so as to adjust the allowable error range of the cable length according to the needs, which is beneficial to improving the use range of the tooling. During the movement of the slide rail connecting plate, the pointer block will drive the first calibration plate to slide on the scale, thereby improving the accuracy during adjustment. Description of the Drawings

[0017] Figure 1 It is an overall three-dimensional structure schematic diagram of a production line wire cutting length adaptation tooling of the utility model;

[0018] Figure 2 It is a three-dimensional structure schematic diagram of the first positioning block of a production line wire cutting length adaptation tooling of the utility model;

[0019] Figure 3 It is a three-dimensional structure schematic diagram of the limit block of a production line wire cutting length adaptation tooling of the utility model.

[0020] In the figure: 1. Aluminum profile base; 2. Electric box; 3. Signal lamp; 4. Buzzer; 5. Switch box; 6. Installation groove; 7. First positioning block; 8. Metal proximity switch; 9. Second positioning block; 10. Base plate; 11. Linear guide rail; 12. Slide rail connecting plate; 13. Limit block; 14. Locking piece; 15. Through-beam sensor; 16. Positioning bolt; 17. Adjusting component; 1701. Locking block; 1702. Pointer block; 1703. First calibration plate; 1704. Scale; 1705. Second calibration plate. Specific embodiments

[0021] The following further describes in detail the embodiments of the present utility model in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0022] As Figures 1 to 3 shown, a wire cutting length adaptation tooling for a production line includes an aluminum profile base 1 and a through-beam sensor 15. At one end of the top of the aluminum profile base 1, an electric box 2 is arranged, and at one end of the top of the electric box 2, a signal lamp 3 is provided, and at the other end of the top of the electric box 2, a buzzer 4 is connected. At the top of the other end of the aluminum profile base 1, a switch box 5 is fixed. And on the top of the aluminum profile base 1, an installation groove 6 is opened, which is convenient for connecting with other parts or adjusting the position. Above the other end of the aluminum profile base 1, a first positioning block 7 is arranged, and on one side of the first positioning block 7, a metal proximity switch 8 is connected. After one end of the cable is placed on the first positioning block 7, the metal proximity switch 8 is used to detect the stability of the cable after being placed. Above the middle of the aluminum profile base 1, a second positioning block 9 is connected, and the number of the second positioning blocks 9 is set to five, and the second positioning blocks 9 are evenly distributed about the middle of the aluminum profile base 1. The second positioning blocks 9 are used to support the middle part of the cable. At the top of one end of the aluminum profile base 1, a base plate 10 is arranged, and linear guide rails 11 are symmetrically arranged on the top of the base plate 10. And on the outer sides of both ends of the linear guide rails 11, a slide rail connecting plate 12 is slidably connected. On the top of the slide rail connecting plate 12, a limit block 13 is arranged, and on both sides of the limit block 13, locking pieces 14 are arranged. The through-beam sensor 15 is fixed inside the locking piece 14. When the length of the cable after cutting meets the production error, the end of the cable will be located between the two through-beam sensors 15. At this time, the cable will only block one through-beam sensor 15, and then the signal lamp 3 can be started by the controller to turn on the green light, indicating that the cable is qualified. When the cable is too long or too short, it will block or not block the two through-beam sensors 15 at the same time. At this time, the buzzer 4 can be started by the controller to remind the personnel that the length of the wire is unqualified.

[0023] As Figure 2 and Figure 3As shown, positioning bolts 16 are internally threadedly connected to both ends of the bottom plate 10. Adjusting components 17 are provided at both ends of the slide rail connecting plate 12. The adjusting component 17 includes a locking block 1701, a pointer block 1702, and a first calibration plate 1703. Locking blocks 1701 are symmetrically arranged on one side of the slide rail connecting plate 12. One end of the bottom of the slide rail connecting plate 12 is fixed with a pointer block 1702, and a first calibration plate 1703 is arranged at the bottom of the pointer block 1702. After removing the fasteners in the lower end hole of the locking block 1701, the slide rail connecting plate 12 can slide on the linear guide rail 11, so as to adjust the position of the opposed sensor 15, which is beneficial to improving the usage range of the tooling. The adjusting component 17 further includes a scale 1704 and a second calibration plate 1705. A scale 1704 is arranged below one end of the first calibration plate 1703, and a second calibration plate 1705 is arranged at the end of the scale 1704. The second calibration plate 1705 is fixedly connected to the first positioning block 7, and the groove on the top of the first positioning block 7 is arc-shaped. During the movement of the slide rail connecting plate 12, the first calibration plate 1703 is also driven by the pointer block 1702 to slide on the scale 1704, thereby improving the accuracy during adjustment.

[0024] In summary, for the wire cutting length adaptation tooling of this production line, during use, first, according to Figure 1 , Figure 2 and Figure 3 the structures shown in, before use, first remove the fasteners in the lower end hole of the locking block 1701, and the slide rail connecting plate 12 can slide on the linear guide rail 11, which is convenient to adjust the position of the opposed sensor 15 (model: KJT-FJ8) according to requirements. Then, during the movement of the slide rail connecting plate 12, the first calibration plate 1703 is also driven by the pointer block 1702 to slide on the scale 1704, and the second calibration plate 1705 can be aligned with the end of the scale 1704, thereby improving the accuracy during adjustment. Then, use the fasteners and through the installation groove 6 on the top of the aluminum profile base 1 to fix the locking block 1701. After that, when detecting the cable length, first place one end of the cable on the first positioning block 7 and closely attach it to the metal proximity switch 8 (model: PR08-1.5DN), and then use the second positioning block 9 to support the middle part of the cable so that the other end is located above the limit block 13. When the wire length after cable cutting meets the production error, the end of the cable will be located between the two opposed sensors 15. At this time, the cable will only block one of the opposed sensors 15, and the controller can be used to start the signal lamp 3 to turn on the green light. Finally, during detection, when the cable is too long or too short, it will block or not block the two opposed sensors 15 at the same time. At this time, the controller can be used to start the buzzer 4 (model: ND16-22DS) to remind the personnel that the wire length is unqualified.

[0025] The embodiments of the present utility model are given for purposes of illustration and description, and are not exhaustive or limit the present utility model to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better illustrate the principles and practical applications of the present utility model, and enable those of ordinary skill in the art to understand the present utility model and thus design various embodiments with various modifications suitable for specific purposes.

Claims

1. A production line trimming length adaptation tool, comprising an aluminum profile base (1) and a beam sensor (15), characterized in that: An electric box (2) is arranged on the top of one end of the aluminum profile base (1), and a signal light (3) is arranged on one end of the top of the electric box (2), and a buzzer (4) is connected to the other end of the top of the electric box (2); a bottom plate (10) is arranged on the top of one end of the aluminum profile base (1), and linear guide rails (11) are symmetrically arranged on the top of the bottom plate (10), and slide rail connecting plates (12) are slidably connected to the outer sides of both ends of the linear guide rails (11), a limit block (13) is arranged on the top of the slide rail connecting plate (12), and locking plates (14) are arranged on both sides of the limit block (13), and the corresponding sensor (15) is fixed inside the locking plate (14).

2. A production line trimming length adaptation tool according to claim 1, characterized in that: A switch box (5) is fixed to the top of the other end of the aluminum profile base (1), and a mounting groove (6) is provided on the top of the aluminum profile base (1).

3. The production line trimming length adaptor according to claim 1, characterized in that: A first positioning block (7) is arranged above the other end of the aluminum profile base (1), and a metal proximity switch (8) is connected to one side of the first positioning block (7).

4. The production line trimming length adaptor according to claim 1, characterized in that: A second positioning block (9) is connected to the upper middle portion of the aluminum profile base (1), and the number of the second positioning blocks (9) is five, and the second positioning blocks (9) are equidistantly distributed about the middle portion of the aluminum profile base (1).

5. The production line trimming length adaptor according to claim 3, characterized in that: Positioning bolts (16) are internally threadedly connected at both ends of the base plate (10), and adjustment components (17) are arranged at both ends of the slide rail connecting plate (12).

6. A production line trimming length adaptor according to claim 5, characterized in that: The adjustment component (17) comprises a locking block (1701), a pointer block (1702) and a first calibration plate (1703); the locking block (1701) is symmetrically arranged on one side of the slide rail connecting plate (12); the pointer block (1702) is fixed at one end of the bottom of the slide rail connecting plate (12); and the first calibration plate (1703) is arranged at the bottom of the pointer block (1702).

7. A production line trimming length adaptor according to claim 6, characterized in that: The adjustment component (17) further comprises a scale (1704) and a second calibration plate (1705), wherein the scale (1704) is arranged below one end of the first calibration plate (1703), and the second calibration plate (1705) is arranged at the end of the scale (1704).

8. The production line trimming length adaptor according to claim 7, characterized in that: The second calibration plate (1705) is fixedly connected to the first positioning block (7), and the top groove of the first positioning block (7) is in the shape of an arc.

Images