Shearing device for sheet metal part production

By designing a shearing device using electro-hydraulic push rod and articulated structure in the production of sheet metal, the double-side fixation of sheet metal and tool angle adjustment is achieved, solving the problems of unstable cutting and high energy consumption of sheet metal in the prior art, and improving cutting accuracy and product quality.

CN222902763UActive Publication Date: 2025-05-27XUZHOU FUKAIXIN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421700387.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-05-27
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

In the prior art, the shearing device in the production of sheet metal parts is fixed with one side, which causes the sheet metal to easily shake or displace during the cutting process, affecting the cutting accuracy and product quality. At the same time, the shear tool is completely parallel to the sheet metal, resulting in greater shear force and higher energy consumption when materials with higher hardness are required.

Method used

A shearing device for the production of sheet metal parts is designed, using an electro-hydraulic push rod and an articulated structure, and the sheet metal is fixed on both sides by the main pressure rod and the auxiliary pressure rod to ensure the stability of the sheet metal during the cutting process and reduce cutting force by adjusting the tool angle.

Benefits of technology

Effectively prevent sheet metal from shaking or displaced during cutting, improve cutting accuracy and product quality, and reduce shear force and energy consumption when dealing with materials with high hardness.

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Abstract

The utility model discloses a shearing device used in sheet metal part production, which belongs to the technical field of sheet metal part production, and comprises a sheet metal shearing workbench, the upper surface of the sheet metal shearing workbench is fixedly connected with a support plate, the upper surface of the support plate is provided with a sheet metal body, and the top of the sheet metal shearing workbench is fixedly connected with a hinge seat I; the first electric hydraulic push rod is shortened to drive the second hinge seat to move, the second hinge seat drives the main pressing rod to swing through the first supporting rod, the main pressing rod is parallel to a metal plate body, the metal plate bodies on the two sides of a cutter are pressed, and meanwhile the auxiliary pressing rod and the main pressing rod are parallel to fix the metal plate body in a larger range. The cutting precision and effect are not affected and the product quality is not reduced due to the fact that the metal plate shakes or displaces in the cutting process, the threaded rod is made to move downwards by rotating the handle and the threaded rod, the angle of the cutter is adjusted, and cutting force can be reduced easily through proper cut-in angle adjustment.
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Description

Technical Field

[0001] The utility model relates to the technical field of sheet metal part production, and specifically relates to a shearing device for sheet metal part production. Background Art

[0002] In the production of sheet metal parts, the shearing device is an indispensable and important piece of equipment, which is used for precise and efficient shearing of metal sheets. The shearing machine is a device specifically used for shearing metal sheets. It uses the relative movement between the upper knife and the lower knife to cut the metal sheets, achieving precise cutting of the metal sheets. The shearing machine is usually applied in fields such as sheet metal processing, machinery manufacturing, automobile manufacturing, shipbuilding, and electronic equipment manufacturing in the metal processing industry;

[0003] First, in the prior art, usually one side of the sheet metal is fixed by a single pressing arm. When cutting with unilateral fixation, the other side of the sheet metal is not effectively supported and fixed, which easily causes the sheet metal to shake or displace during the cutting process, thereby affecting the cutting accuracy and effect, and the sheet metal is subjected to uneven forces during the cutting process. Unilateral fixation easily causes burrs or deformation on the cutting edge, reducing the quality of the product;

[0004] Second, in the prior art, the shearing tool is usually completely parallel to the sheet metal. When encountering materials with higher hardness, the required shearing force is larger and the energy consumption is higher. Therefore, a shearing device for sheet metal part production is proposed. Summary of the Invention

[0005] The purpose of the utility model is to provide a shearing device for sheet metal part production to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A shearing device for sheet metal part production, including a sheet metal shearing workbench, the upper surface of the sheet metal shearing workbench is fixedly connected with a support plate, the upper surface of the support plate is provided with a sheet metal body, the top of the sheet metal shearing workbench is fixedly connected with a hinge seat one, the inside of the hinge seat one is hinged with an electric hydraulic push rod one, one end of the electric hydraulic push rod one is hinged with a hinge seat two, both sides of the hinge seat two are fixedly connected with a support rod one, the outer wall of the support rod one is hinged with a main pressing rod, the middle of the main pressing rod is hinged with a support rod two, both ends of the support rod two are fixedly connected with a support seat, the support seat is fixedly connected with the upper surface of the support plate, the inside of the end of the main pressing rod away from the support rod one is hinged with an auxiliary pressing rod, the upper part of the main pressing rod is fixedly connected with a limit plate one, the lower part of the main pressing rod is fixedly connected with a limit plate two, and the limit plate two supports the auxiliary pressing rod.

[0007] As a further preference of this technical solution: A first support frame is fixedly connected to the upper surface of the sheet metal shearing workbench. A second electric hydraulic push rod is fixedly connected to the bottom of the first support frame. A second support frame is fixedly connected to the bottom of the second electric hydraulic push rod. A connecting rod is hinged inside one end of the second support frame. A cutter is fixedly connected to the lower surface of the connecting rod. A first through hole and a second through hole are formed in the connecting rod. A first sliding rod is slidably connected inside the first through hole. A second sliding rod is fixedly connected to the outer wall of the first sliding rod. The second sliding rod is slidably connected inside the second through hole. A threaded rod is fixedly connected to the top of the second sliding rod. The threaded rod is threadedly connected to the second support frame. A handle is fixedly connected to the top of the threaded rod.

[0008] As a further preference of this technical solution: There are two of the support plates, and a gap is provided between the two support plates.

[0009] As a further preference of this technical solution: The two groups of main pressure rods and the support seats are located on both sides of the cutter.

[0010] As a further preference of this technical solution: The first sliding rod and the second sliding rod are perpendicular to each other.

[0011] As a further preference of this technical solution: The first electric hydraulic push rod is connected to the lower middle position of the second hinge seat, and the central position of the first support rod is higher than one end of the first electric hydraulic push rod close to the second hinge seat.

[0012] Compared with the prior art, the beneficial effects of the present utility model are:

[0013] 1. When the first electric hydraulic push rod of the present utility model shortens, it drives the second hinge seat to move. The second hinge seat drives the main pressure rod to swing through the first support rod, so that the main pressure rod is parallel to the sheet metal body, pressing the sheet metal bodies on both sides of the cutter. At the same time, the auxiliary pressure rod is parallel to the main pressure rod to fix the sheet metal body in a larger range, preventing the sheet metal from shaking or displacing during the cutting process, thereby affecting the cutting accuracy and effect and reducing the product quality.

[0014] 2. In the present utility model, the operator rotates the handle and the threaded rod, so that the threaded rod moves downward, thereby adjusting the angle of the cutter. Appropriate adjustment of the cutting angle can help reduce the cutting force. Description of the Drawings

[0015] Figure 1 It is a schematic structural diagram of a shearing device for sheet metal part production according to the present utility model;

[0016] Figure 2 It is a schematic structural diagram of a cutter and its installation components in a shearing device for sheet metal part production according to the present utility model;

[0017] Figure 3Schematic structural diagram of an electric hydraulic push rod I and its installation components in a shearing device for sheet metal part production according to the present utility model;

[0018] Figure 4 Schematic structural diagram of the first part of a shearing device for sheet metal part production according to the present utility model;

[0019] Figure 5 Schematic structural diagram of the second part of a shearing device for sheet metal part production according to the present utility model.

[0020] In the figure: 1. Sheet metal shearing workbench; 2. Support plate; 3. Sheet metal body; 4. Hinge seat I; 5. Electric hydraulic push rod I; 6. Support rod I; 7. Main pressure rod; 8. Support rod II; 9. Support seat; 10. Auxiliary pressure rod; 11. Limit plate I; 12. Limit plate II; 13. Support frame I; 14. Electric hydraulic push rod II; 15. Support frame II; 16. Connecting rod; 17. Tool; 181. Through hole I; 182. Through hole II; 19. Sliding rod I; 20. Sliding rod II; 21. Threaded rod; 22. Handle; 23. Hinge seat II. Specific implementation mode

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.

[0022] Embodiment

[0023] Please refer to Figures 1 - 5 , the present utility model provides a technical solution: a shearing device for sheet metal part production: including a sheet metal shearing workbench 1, a support plate 2 is fixedly connected to the upper surface of the sheet metal shearing workbench 1, a sheet metal body 3 is arranged on the upper surface of the support plate 2, a hinge seat I 4 is fixedly connected to the top of the sheet metal shearing workbench 1, an electric hydraulic push rod I 5 is hinged inside the hinge seat I 4, one end of the electric hydraulic push rod I 5 is hinged to a hinge seat II 23, support rods I 6 are fixedly connected to both sides of the hinge seat II 23, a main pressure rod 7 is hinged to the outer wall of the support rod I 6, a support rod II 8 is hinged to the middle of the main pressure rod 7, support seats 9 are fixedly connected to both ends of the support rod II 8, the support seats 9 are fixedly connected to the upper surface of the support plate 2, an auxiliary pressure rod 10 is hinged inside the end of the main pressure rod 7 far from the support rod I 6, a limit plate I 11 is fixedly connected to the upper part of the main pressure rod 7, a limit plate II 12 is fixedly connected to the lower part of the main pressure rod 7, and the limit plate II 12 supports the auxiliary pressure rod 10.

[0024] In this embodiment, specifically: a first support frame 13 is fixedly connected to the upper surface of the sheet metal shearing workbench 1. A second electric hydraulic push rod 14 is fixedly connected to the bottom of the first support frame 13. A second support frame 15 is fixedly connected to the bottom of the second electric hydraulic push rod 14. One end of the second support frame 15 is internally hinged with a connecting rod 16. A cutter 17 is fixedly connected to the lower surface of the connecting rod 16. A first through hole 181 and a second through hole 182 are formed in the connecting rod 16. A first sliding rod 19 is slidably connected in the first through hole 181. A second sliding rod 20 is fixedly connected to the outer wall of the first sliding rod 19. The second sliding rod 20 is slidably connected inside the second through hole 182. A threaded rod 21 is fixedly connected to the top of the second sliding rod 20. The threaded rod 21 is threadedly connected to the second support frame 15. A handle 22 is fixedly connected to the top of the threaded rod 21.

[0025] In this embodiment, specifically: there are two support plates 2. A gap is provided between the two support plates 2. The cutter 17 is located above the gap between the two support plates 2. Two groups of main pressure rods 7 and support seats 9 are located on both sides of the cutter 17. The two groups of main pressure rods 7 and support seats 9 press the support plates 2 on both sides of the connecting rod 16 to prevent the support plates 2 from moving and affecting the shearing effect. The first sliding rod 19 and the second sliding rod 20 are perpendicular to each other. The first electric hydraulic push rod 5 is connected to the middle and lower position of the second hinge seat 23. The central position of the first support rod 6 is higher than one end of the first electric hydraulic push rod 5 close to the second hinge seat 23.

[0026] Working principle: Place the sheet metal body 3 on the support plate 2. Start the first electric hydraulic push rod 5. The shortening of the first electric hydraulic push rod 5 drives the second hinge seat 23 to move. With the cooperation of the second support rod 8 and the support seat 9, the second hinge seat 23 drives the main pressure rod 7 to swing through the first support rod 6, so that the main pressure rod 7 is parallel to the sheet metal body 3, and the sheet metal bodies 3 on both sides of the cutter 17 are pressed. At the same time, under the limitation of the first limiting plate 11, the auxiliary pressure rod 10 is parallel to the main pressure rod 7 to fix the sheet metal body 3 in a larger range, preventing the sheet metal from shaking or displacing during the cutting process, thus affecting the cutting accuracy and effect and reducing the product quality; when processing harder materials, the staff rotates the handle 22, and the rotation of the handle 22 drives the threaded rod 21 to rotate. Since the threaded rod 21 is threadedly connected to the second support frame 15, the threaded rod 21 moves downward, thereby adjusting the angle of the cutter 17. Appropriate cutting angle adjustment helps to reduce the cutting force.

[0027] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A shearing device for sheet metal production, characterized in that: The invention comprises a sheet metal shearing workbench (1), wherein a support plate (2) is fixedly connected to the upper surface of the sheet metal shearing workbench (1), a sheet metal body (3) is arranged on the upper surface of the support plate (2), a hinge seat (4) is fixedly connected to the top of the sheet metal shearing workbench (1), an electric hydraulic push rod (5) is hingedly connected to the inner side of the hinge seat (4), one end of the electric hydraulic push rod (5) is hingedly connected to a hinge seat (23), both sides of the hinge seat (23) are fixedly connected to a support rod (6), and the outer wall of the support rod (6) is hingedly connected to the inner side of the hinge seat (4). A main pressure rod (7) is hingedly connected to a second support rod (8) in the middle of the main pressure rod (7), and support seats (9) are fixedly connected at both ends of the second support rod (8), and the support seat (9) is fixedly connected to the upper surface of the support plate (2). An auxiliary pressure rod (10) is hingedly connected inside the end of the main pressure rod (7) away from the first support rod (6), and the upper part of the main pressure rod (7) is fixedly connected to the first limit plate (11), and the lower part of the main pressure rod (7) is fixedly connected to the second limit plate (12), and the second limit plate (12) supports the auxiliary pressure rod (10).

2. A shearing device for sheet metal production according to claim 1, characterized in that: The upper surface of the sheet metal shearing workbench (1) is fixedly connected to a support frame 1 (13), the bottom of the support frame 1 (13) is fixedly connected to an electric hydraulic push rod 2 (14), the bottom of the electric hydraulic push rod 2 (14) is fixedly connected to a support frame 2 (15), one end of the support frame 2 (15) is internally hinged with a connecting rod (16), the lower surface of the connecting rod (16) is fixedly connected to a tool (17), and a through hole 1 (181) is opened in the connecting rod (16) and a second through hole (182); a sliding rod (19) is slidably connected inside the first through hole (181); a sliding rod (20) is fixedly connected to the outer wall of the first sliding rod (19); the second sliding rod (20) is slidably connected inside the second through hole (182); a threaded rod (21) is fixedly connected to the top of the second sliding rod (20); the threaded rod (21) is threadedly connected to the second support frame (15); and a handle (22) is fixedly connected to the top of the threaded rod (21).

3. A shearing device for sheet metal production according to claim 1, characterized in that: Two support plates (2) are provided, and a gap is provided between the two support plates (2).

4. A shearing device for sheet metal production according to claim 2, characterized in that: The two groups of main pressure rods (7) and support seats (9) are located on both sides of the tool (17).

5. A shearing device for sheet metal production according to claim 2, characterized in that: The sliding rod 1 (19) and the sliding rod 2 (20) are perpendicular to each other.

6. A shearing device for sheet metal production according to claim 1, characterized in that: The electric hydraulic push rod 1 (5) is connected to the lower middle part of the hinge seat 2 (23), and the center position of the support rod 1 (6) is higher than the end of the electric hydraulic push rod 1 (5) close to the hinge seat 2 (23).