Automatic section cutting machine
By designing an automatic segment cutting machine for steel pipe processing, the cutting motor drives the external drive wheel and saw disk rotation, combined with the automatic control of the push belt and inductor, the automatic segment cutting equipment in the prior art is solved, and an efficient and accurate automatic segment cutting process is achieved.
Patent Information
- Application Number
- CN202421819552.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The prior art automatic segment cutting equipment in steel pipe processing is expensive and has a complex structure, making it difficult to realize automatic segment cutting while reducing costs.
An automatic segment cutting machine is designed, including a frame, a cutting machine, an induction seat and a push seat. The external drive wheel and saw disk are driven to rotate through the cutting motor, and combined with the automatic control of the push belt and the inductor, the workpiece is rotated and segmented.
It realizes an automated segment cutting process with simple structure, accurate cut-off dimensions and flat cut-outs, reducing equipment costs and improving processing efficiency.
Smart Images

Figure CN222902778U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to mechanical equipment, in particular to an automatic cutting machine. Background Art
[0002] In the process of steel pipe processing, long steel pipes need to be cut into equal-length small sections as required. At present, manual cutting is mainly used for processing, and the efficiency is relatively low. Although there are also fully automatic cutting equipment in the form of assembly lines, their prices are expensive and they are only suitable for large-scale processing.
[0003] In addition, in the cutting process, some equipment uses the method of fixing the workpiece and cutting it once. In this method, the workpiece does not need to rotate, and the operation is simple. However, the saw blade is very easy to overheat and jam, and the cut is not flat. There is also equipment that uses the method of rotating the workpiece while cutting. This method has a flat cut, and the saw blade is not easy to overheat and jam. However, it requires additional power to drive the workpiece to rotate, and at the same time, the cooperation between the workpiece and the saw blade during rotation needs to be considered. Therefore, the structure is relatively complex and the cost is high.
[0004] Therefore, how to achieve automatic cutting while minimizing the cost is a technical problem that needs to be solved urgently at present. Summary of the Utility Model
[0005] In view of the above-mentioned defects of the prior art, the technical problem to be solved by the utility model is to provide an automatic cutting machine that can drive the rotation of the workpiece and cut the workpiece.
[0006] To achieve the above object, the utility model provides an automatic cutting machine for cutting workpieces, which includes a frame, a cutting machine, an induction seat, and a feeding seat. The frame includes a feeding frame, a belt frame, and an upper frame. The induction seat is directly or indirectly installed on the frame; both ends of the workpiece are pressed against the induction seat and the feeding seat respectively, and the feeding seat pushes the workpiece towards the induction seat.
[0007] The upper frame is hinged to the cutting frame of the cutting machine through a rotating shaft. The cutting frame and the upper frame are directly or indirectly hinged to the cutting cylinder shaft and the housing of the cutting cylinder respectively. The cutting cylinder can drive the cutting machine to rotate relative to the upper frame with the rotating shaft as the center.
[0008] The cutting machine further includes an inner frame, a saw blade, and a cutting motor. The inner frame is fixedly installed on the cutting frame. The saw blade is sleeved and fixed on the driving shaft and is used for cutting the workpiece. The driving shaft is assembled with the inner frame. The cutting motor directly or indirectly drives the driving shaft, and the cutting motor is installed on the inner frame; the output shaft of the cutting motor can be directly connected to the driving shaft (direct transmission method), or the output shaft of the cutting motor is connected and transmitted to the driving shaft through a gear transmission structure, a belt structure, etc. (indirect transmission method).
[0009] The rotating belt bypasses the power shaft, the outer drive wheel shaft, and the compensation shaft to form a belt drive mechanism. An outer drive wheel is fixedly sleeved on the outer drive wheel shaft. The outer drive wheel shaft and the compensation shaft are directly or indirectly assembled with the inner frame. The outer drive wheel can be pressed against the outer wall of the workpiece to drive the workpiece to rotate. The power shaft is directly or indirectly driven by the driving shaft to drive the rotating belt to run, thereby driving the outer drive wheel to rotate.
[0010] As a further improvement of the present utility model, a guiding frame, a guiding seat, and a rotating seat are further installed on the frame. There are two guiding frames located on both sides of the workpiece. A guiding seat and a rotating seat are respectively installed on each guiding frame. A rotating wheel is installed on the rotating seat. The guiding seats and the rotating wheels on the two guiding frames are respectively attached to both sides of the workpiece to achieve the positioning and support of the workpiece.
[0011] As a further improvement of the present utility model, an adjusting frame is further installed on the frame. The sensing seat is respectively assembled and fixed with one end of the sensing optical axis and the sensing electric cylinder shaft. The other end of the sensing optical axis passes through the holding sliding sleeve, and the holding sliding sleeve is installed on the adjusting frame. The sensing electric cylinder shaft is inserted into the sensing electric cylinder, and the sensing electric cylinder is installed on the adjusting frame.
[0012] As a further improvement of the present utility model, one end of the sensing optical axis after passing through the holding sliding sleeve is assembled with the telescopic shaft of the adjusting detector, and the adjusting detector is installed on the frame. The adjusting detector detects the displacement of the sensing seat by detecting the telescopic movement of its telescopic shaft.
[0013] As a further improvement of the present utility model, a seat sleeve is installed on the sensing seat. An inductor and a first thrust bearing are installed in the seat sleeve. The first thrust bearing is installed on the input shaft of the inductor, and the end of the first thrust bearing can be pressed against the end of the workpiece. A second thrust bearing is installed on the pusher seat, and the race of the second thrust bearing can be pressed against the other end of the workpiece.
[0014] As a further improvement of the present utility model, a pusher frame, a belt frame, and a guide rail are further installed on the frame. The guide rail is engaged and slidably assembled with the sliding seat. The sliding seat is arranged on the pusher seat. The pusher seat is fixedly assembled with the pusher belt. The pusher belt bypasses the first pusher shaft and the second pusher shaft to form a belt drive mechanism. The first pusher shaft and the second pusher shaft are respectively rotatably installed on the pusher frame and the belt frame. The first pusher shaft or the second pusher shaft is directly or indirectly driven by a pusher motor, and the pusher motor is installed on the pusher frame. The output shaft of the pusher motor can be directly connected to the first pusher shaft or the second pusher shaft (direct drive mode), or the pusher motor indirectly drives the first pusher shaft or the second pusher shaft through a gear transmission structure, a belt transmission structure, a worm and gear transmission structure, etc.
[0015] As a further improvement of the present utility model, a worm gear is installed on the first pusher shaft. The worm gear is in meshing transmission with a worm. The worm is arranged on the pusher motor shaft, and the pusher motor shaft is inserted into the pusher motor.
[0016] As a further improvement of the present utility model, a suspension beam frame is provided on the upper frame. The suspension beam frame is hinged to the cutting frame of the cutting machine through at least two rotating shafts. The cutting frame is also hinged to the connecting seat through a second connecting shaft. The connecting seat is installed on the cutting electric cylinder shaft. The cutting electric cylinder shaft is inserted into the cutting electric cylinder. The cutting electric cylinder is hinged to the upper frame through a first connecting shaft; the rotating shafts are fixed on the cutting frame, and one of the rotating shafts is assembled with the input shaft of the encoder. The housing of the encoder is installed on the suspension beam frame; the encoder is used to detect the rotation angle of the cutting frame relative to the suspension beam frame.
[0017] As a further improvement of the present utility model, the outer drive wheel shaft is installed on the outer drive wheel frame. A rotating spline shaft is installed on the outer drive wheel frame. The rotating spline shaft is sleeved with an outer drive spring and then passes through the inner frame and is assembled with the inner frame in a non-relative circumferential rotation manner. The outer drive spring applies an elastic force to the outer drive wheel frame to push it away from the inner frame and towards the workpiece.
[0018] The compensation shaft is installed on the compensation seat. The compensation seat is engaged and slidably assembled with the compensation slide rail. The compensation slide rail is installed and fixed on the inner frame. The compensation seat is assembled and fixed with one end of an elastic pull rope. The other end of the elastic pull rope is assembled and fixed with the inner frame after passing around a guide wheel. The elastic pull rope has elasticity. The guide wheel is installed on the inner frame through a guide wheel shaft.
[0019] The power shaft is part of the driving shaft (the driving shaft directly drives the power shaft) or the driving shaft drives the power shaft after deceleration through a speed reducer (the driving shaft indirectly drives the power shaft).
[0020] As a further improvement of the present utility model, the cutting machine further includes a protective cover. The protective cover is installed and fixed on the cutting frame. A shaft plate is fixed on the outer cover. The blanking spline shaft passes through the shaft plate and is assembled with it in a non-relative circumferential rotation manner. The bottom of the blanking spline shaft is assembled with the blanking wheel frame. A blanking wheel is rotatably installed on the blanking wheel frame. A blanking spring is sleeved on the part of the blanking spline shaft between the shaft plate and the blanking wheel frame. The blanking spring applies a thrust to the blanking wheel frame to push it away from the shaft plate; during use, the blanking wheel presses against the workpiece, and the blanking wheel and the cut side of the workpiece are pressed tightly (with the saw blade cutting position as the boundary).
[0021] The beneficial effects of the present utility model are:
[0022] The cutting machine of the present utility model uses a cutting motor to drive the outer drive wheel and the saw blade to rotate, and a rotating wheel is installed on the frame to support the workpiece. The pushing seat and the induction seat are respectively pressed against both ends of the workpiece. The pushing seat drives the movement through the pushing belt to complete automatic feeding, while the induction seat uses an inductor to detect whether the workpiece is pressed tightly. During use, the outer drive wheel is pressed against the workpiece to drive the workpiece to rotate, and the saw blade rotates to cut the workpiece to achieve segmentation. After cutting the workpiece, the blanking wheel applies pressure to one end of the segmented workpiece to quickly discharge the segmented part. At the same time, the inductor detects whether it is discharged. If it is discharged, the pushing seat is used to push the workpiece towards the induction seat for feeding to prepare for the second cutting. This method has a simple structure, accurate cutting dimensions, smooth cut surfaces, can achieve automated operation, and is relatively convenient to use. In addition, the design that the outer drive wheel and the blanking wheel can move relative to the workpiece can ensure that during the cutting process, the outer drive wheel and the blanking wheel always press tightly against the workpiece. Because the cutting machine will rotate relative to the workpiece and the position in the cross-sectional direction of the workpiece will change, the design of the movement of the outer drive wheel and the blanking wheel can flexibly adapt to this situation. At the same time, the present utility model uses a compensation seat to slide on the outer drive wheel to keep the rotating belt taut, which can ensure that the outer drive wheel is driven to rotate during the movement of the outer drive wheel, that is, to keep driving the workpiece to rotate. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic structural diagram of the present utility model;
[0024] Figures 2 - 3 is a schematic partial structural diagram of the present utility model (removing the upper frame 120 and part of the frame 100);
[0025] Figures 4 - 6 is a schematic partial structural diagram of the present utility model (removing the frame 100);
[0026] Figure 7 is a schematic structural diagram of the cutting machine, the inductor 260, and the first thrust bearing 510;
[0027] Figure 8 is a schematic structural diagram of the cutting machine and the workpiece 01;
[0028] Figure 9 is a schematic structural diagram of the cutting machine;
[0029] Figure 10 is a schematic partial structural diagram of the cutting machine;
[0030] Figures 11 - 12 is a schematic structural diagram of the outer drive wheel 730, the outer drive wheel frame 731, the compensation seat 640, the rotating belt 740, and the drive belt 750;
[0031] Figure 13 is a schematic structural diagram of the outer drive wheel 730, the outer drive wheel frame 731, and the compensation seat 640. Detailed implementation manners
[0032] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.
[0033] See Figures 1 - 6 , the automatic cutting machine in this embodiment is used for cutting and processing cylindrical workpieces 01 that are long and have a circular cross-section, such as steel pipes, plastic pipes, solid shafts, etc.
[0034] The automatic cutting machine includes a frame 100, a cutting machine, an induction seat 410, and a feeding seat 420. A guiding frame 110, an upper frame 120, an adjusting frame 130, a guiding seat 140, a rotating seat 150, a feeding frame 160, and a belt frame 170 are installed on the frame 100. There are two guiding frames 110, and a guiding seat 140 and a rotating seat 150 are respectively installed on each guiding frame 110. The guiding seats 140 and rotating seats 150 on the two guiding frames 110 are respectively attached to both sides of the workpiece 01 to achieve positioning of the workpiece 01.
[0035] A rotating wheel 151 is rotatably installed on the rotating seat 150. The rotating wheel 151 presses against the outer wall of the workpiece 01. When the workpiece 01 rotates, the friction of the rotation of the workpiece 01 is reduced through the rotating wheel 151, and the guiding seat 140 is used for positioning to limit the workpiece 01 inside the guiding seats 140 on both sides, thereby preventing the workpiece 01 from being distorted during rotation.
[0036] A seat sleeve 411 is installed on the induction seat 410. An inductor 260 and a first thrust bearing 510 are installed inside the seat sleeve 411. The inner ring of the first thrust bearing 510 is assembled with the input shaft of the inductor 260, and the outer ring is pressed against the end of the workpiece 01. Thus, the workpiece 01 can apply pressure to the inductor 260 in the axial direction and can rotate relative to the induction seat 410. This can determine whether the end of the workpiece is pressed against the end of the first thrust bearing 510 through the inductor 260 sensing the thrust, and at the same time ensure that the workpiece can rotate circumferentially. In this embodiment, the inductor is selected as a pressure sensor.
[0037] The induction seat 410 is respectively assembled and fixed with one end of an induction optical axis 330 and an induction electric cylinder shaft 221. The other end of the induction optical axis 330 passes through a holding sliding sleeve 131 and is assembled with the telescopic shaft 231 of an adjusting detector 230. The holding sliding sleeve 131 is installed on the adjusting frame 130, the adjusting frame 130 is installed on the frame 100, the adjusting detector 230 is installed on the frame 100, and when the induction optical axis 330 moves, it drives the telescopic shaft 231 to move, so that the adjusting detector 230 detects the displacement of the induction optical axis 330. In this embodiment, the adjusting detector 230 adopts a linear potentiometer, a displacement sensor, etc.
[0038] The induction cylinder shaft 221 is installed inside the induction cylinder 220, and the induction cylinder 220 is installed on the adjusting frame 130. During use, the induction cylinder 220 can be activated to drive the axial expansion and contraction of the induction cylinder shaft 221, thereby driving the synchronous movement of the induction seat 410. The displacement is detected by the adjusting detector 230. This design is mainly to adapt to different cutting lengths. By moving the induction seat 410 carried by the induction cylinder 220, the vertical distance between the end face of the first thrust bearing 510 and the saw blade 810 can be adjusted, and this distance is the length of the material to be cut.
[0039] A guide rail 180 is also installed on the frame. The guide rail 180 is engaged and slidably assembled with the sliding seat 421. The sliding seat 421 is arranged on the pusher seat 420. The pusher seat 420 is fixedly assembled with the pusher belt 710. The pusher belt 710 bypasses the first pusher shaft 340 and the second pusher shaft 171 to form a belt drive mechanism. The first pusher shaft 340 and the second pusher shaft 171 are respectively rotatably installed on the pusher frame 160 and the belt frame 170. A worm gear 531 is installed on the first pusher shaft 340. The worm gear 531 is in meshing transmission with a worm 532. The worm 532 is arranged on the pusher motor shaft 251. The pusher motor shaft 251 is installed inside the pusher motor 250, and the pusher motor 250 is installed on the pusher frame 160. After the pusher motor 250 is started, it drives the pusher belt 710 to run, thereby driving the pusher seat 420 to move to push the workpiece 01 towards the induction seat 410. At the same time, the worm and worm gear transmission has the characteristic of one-way self-locking, which can ensure that the workpiece 01 does not loosen during the cutting process.
[0040] In some embodiments, a second thrust bearing 520 is installed on the pusher seat 420. The inner ring of the second thrust bearing 520 is assembled with the pusher seat 420, and the outer ring is pressed against the end of the workpiece 01. In this way, it can not only push the workpiece towards the induction seat 410, but also not hinder the rotation of the workpiece 01.
[0041] A cantilever frame 121 is arranged on the upper frame 120. The cantilever frame 121 is hinged to the cutting frame 610 of the cutting machine through a rotating shaft 320. The rotating shaft 320 is fixed on the cutting frame 610, and one of the rotating shafts 320 is assembled with the input shaft of the encoder 240. The housing of the encoder 240 is installed on the cantilever frame 121, so as to detect the rotation angle of the rotating shaft 320 by using the encoder.
[0042] The cutting frame 610 is also hinged to the connecting seat 212 through the second connecting shaft 312. The connecting seat 212 is installed on the cutting cylinder shaft 211. The cutting cylinder shaft 211 is inserted into the cutting cylinder 210. The cutting cylinder 210 is hinged to the upper frame 120 through the first connecting shaft 311. After the cutting cylinder 210 is started, it can drive the axial expansion and contraction of the cutting cylinder shaft 211, thereby driving the cutting frame 610 to rotate around the rotating shaft 320. When the saw blade 810 rotates towards the workpiece 01, it is in the cutting state, and the workpiece can be cut at this time; when the saw blade 810 moves away from the workpiece 01, it is in the feeding state, and at this time the saw blade 810 does not contact the workpiece 01 and does not interfere with the movement of the workpiece 01 towards the induction seat 410.
[0043] See Figures 1 - 13 , the cutting machine includes a cutting frame 610, a shield 620, an inner frame 630, and a saw blade 810. The shield 620 and the inner frame 630 are both fixedly installed on the cutting frame 610. The saw blade 810 is sleeved and fixed on the driving shaft 360. The driving shaft 360 is rotatably assembled with the inner frame 630 in a circumferential manner. The driving shaft 360 is connected to the output shaft of the cutting motor 270 through a driving belt 750 to form a belt transmission mechanism. The cutting motor 270 is installed on the inner frame 630. In some embodiments, an inner frame cylinder 631 is provided on the inner frame 630, and the driving shaft 360 passes through the inner frame cylinder 631 and is rotatably assembled with it in a circumferential manner.
[0044] The rotating belt 740 bypasses the driving shaft 360, the outer driving wheel shaft 351, and the compensation shaft 352 to form a belt transmission mechanism. An outer driving wheel 730 is sleeved and fixed on the outer driving wheel shaft 351. The outer driving wheel shaft 351 is rotatably installed on the outer driving wheel frame 731. A rotating spline shaft 732 is installed on the outer driving wheel frame 731. After the rotating spline shaft 732 is sleeved with the outer driving spring 733, it passes through the inner frame 630 and is not rotatable relative to the inner frame 630 in a circumferential manner (spline and spline groove fit). The outer driving spring 733 applies an elastic force to the outer driving wheel frame 731 to push it away from the inner frame 630 and towards the workpiece 01, so that the outer driving wheel 730 remains pressed against the outer wall of the workpiece 01 during use.
[0045] The compensation shaft 352 is rotatably mounted on the compensation seat 640. The compensation seat 640 is engaged and slidably assembled with the compensation slide rail 650. The compensation slide rail 650 is fixedly mounted on the inner frame 630. One end of the elastic drawstring 820 is fixedly assembled with the compensation seat 640. The other end of the elastic drawstring 820 is fixedly assembled with the inner frame 630 after passing around the guide pulley 830. The elastic drawstring 820 has elasticity. The guide pulley 830 is rotatably mounted on the inner frame 630 through the guide pulley shaft 831. The guide pulley 830 is used to change the direction of the elastic drawstring 820. In the initial state, the thrust applied by the external drive spring 733 to the external drive wheel frame 731 is relatively large. Therefore, the compensation shaft 352 and the compensation seat 640 are pulled by the rotating belt 740 to move towards the rotating spline shaft 732 to the maximum displacement point. The elastic drawstring 820 is in a state of being stretched and storing elastic force. Once the external drive wheel frame 731 moves towards the inner frame 630, the elastic drawstring 820 pulls the compensation seat 640 to move away from the rotating spline shaft 732 to maintain the tension of the rotating belt 740, that is, to ensure that the rotating belt 740 is in a normal operating state.
[0046] See Figure 8 In some embodiments, a shaft plate 621 is fixed on the outer cover 620. The blanking spline shaft 722 passes through the shaft plate 621 and is non-rotatably assembled therewith. The bottom of the blanking spline shaft 722 is assembled with the blanking wheel frame 721. A blanking wheel 720 is rotatably mounted on the blanking wheel frame 721. A blanking spring 723 is sleeved on the portion of the blanking spline shaft 722 between the shaft plate 621 and the blanking wheel frame 721. The blanking spring 723 applies a thrust to the blanking wheel frame 721 to move it away from the shaft plate 621.
[0047] The operation process of this embodiment is generally as follows:
[0048] S1. Load the workpiece 01 and place the workpiece 01 between the two side guide seats 140 and the rotating wheel 151, as well as between the first thrust bearing 510 and the second thrust shaft gear 520 at both ends.
[0049] S2. Start the induction cylinder 220 to drive the induction seat 410 to move to adjust the length of the cut section.
[0050] S3. Start the pusher motor 250. The pusher motor 250 drives the pusher belt 710 to run to drive the pusher seat 420 to move until the sensor 260 detects that the workpiece is pressed against the first thrust bearing. Specifically, if the sensor 260 is a pressure sensor, it detects the pressure transmitted from the end of the first thrust bearing 510. When the preset pressure value is reached, it can be determined that the workpiece is pressed against the first thrust bearing 510. For example, when the pressure reaches more than 5N.
[0051] S4. Start the cutting electric cylinder 210 and the cutting motor 270. The cutting motor 270 drives the outer drive wheel 730 and the saw blade 810 to rotate. The cutting electric cylinder 210 drives the outer drive wheel 730 and the saw blade 810 to rotate towards the workpiece. The outer drive wheel 730 and the blanking wheel 720 first press against the workpiece 01, and then squeeze the corresponding outer drive spring 733 and blanking spring 722. The outer drive wheel 730 drives the workpiece to rotate, and then the saw blade 810 gradually contacts the workpiece and starts to cut the workpiece.
[0052] S5. The encoder detects the rotation angle of the cutting machine. Until the preset angle is reached, the cutting electric cylinder 210 stops driving the cutting machine to rotate towards the workpiece. At this time, it is judged that the workpiece is cut off. Once the workpiece is cut off, it will fall under the push of the blanking wheel 720. At this time, the sensor 260 can detect it. Therefore, the cutting machine can be stopped from rotating towards the workpiece after the sensor 260 detects the pressure change. And at this time, the cutting electric cylinder 210 drives the cutting machine to rotate away from the workpiece and reset. The encoder detects the maximum rotation of the cutting machine to prevent the cutting machine from rotating excessively and causing collisions. And at this time, the cutting electric cylinder 210 drives the cutting machine to rotate away from the workpiece and reset.
[0053] S6. After cutting and discharging the material, the pusher motor 250 is started to push the workpiece towards the induction seat until the sensor detects the pressing again, and then cutting is performed again until the pusher seat 420 moves to the maximum displacement point towards the induction seat 410. After the pusher seat 420 moves backward and resets, reloading starts.
[0054] In some embodiments, the driving shaft 360 is not directly assembled and driven with the rotating belt 740. Instead, after the driving shaft 360 is decelerated by a speed reducer, the output shaft of the speed reducer is then assembled and driven with the rotating belt 740. This design can reduce the rotation speed of the outer drive wheel to avoid the excessive rotation speed of the workpiece affecting the cutting.
[0055] It should be noted that unless otherwise specified, the technical terms or scientific terms used in this application should have the ordinary meaning understood by those skilled in the art to which this application belongs.
[0056] In the description of this application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to this application.
[0057] In addition, terms such as "first" and "second" are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. In the description of this application, "a plurality of" means more than two unless otherwise specifically defined.
[0058] In this application, "circumferentially rotatable assembly" means a connection assembly that can rotate relative to each other, such as through bearing assembly; "circumferentially rotatable and axially non-movable assembly" means that it can rotate relative to each other but cannot move axially, such as installing shaft collars on both sides of the shaft and the mounting device to prevent the shaft from moving axially; "circumferentially rotatable and axially movable" is a movable assembly, such as a shaft passing through a shaft hole; "non-circumferentially rotatable and axially movable assembly" can be an assembly using spline grooves and spline fits.
[0059] In this application, unless otherwise clearly specified and defined, terms such as "install", "connect", "join", "fix", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0060] In this application, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature can be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature is at a higher horizontal level than the second feature. The first feature being "under", "beneath" and "underneath" the second feature can be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature is at a lower horizontal level than the second feature.
[0061] The above is only the preferred specific embodiment of this application, but the protection scope of this application is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed in this application should be covered by the protection scope of this application. Therefore, the protection scope of this application should be subject to the protection scope of the claims.
Claims
1. An automatic segment cutting machine, which is used for segmenting a workpiece, and is characterized by: It includes a frame, a cutting machine, a sensing seat, and a pushing seat. The frame includes a pushing frame, a belt frame, and an upper frame. The sensing seat is directly or indirectly installed on the frame. The two ends of the workpiece are respectively pressed against the sensing seat and the pushing seat, and the pushing seat pushes the workpiece to move toward the sensing seat. The upper frame is hinged to the cutting frame of the cutting machine through a rotating shaft, and the cutting frame and the upper frame are respectively hinged to the cutting cylinder shaft and the housing of the cutting electric cylinder directly or indirectly, and the cutting electric cylinder can drive the cutting machine to rotate relative to the upper frame with the rotating shaft as the center; The cutting machine also includes an inner frame, a saw disc, and a cutting motor. The inner frame is mounted and fixed on the cutting frame. The saw disc is fixed on the driving shaft and is used to cut the workpiece. The driving shaft is assembled with the inner frame. The cutting motor directly or indirectly drives the driving shaft. The cutting motor is mounted on the inner frame. The rotating belt passes around the power shaft, the outer drive wheel shaft, and the compensation shaft to form a belt transmission mechanism. The outer drive wheel shaft is fixedly mounted on the outer drive wheel shaft. The outer drive wheel shaft and the compensation shaft are directly or indirectly assembled with the inner frame. The outer drive wheel can be pressed against the outer wall of the workpiece to drive the workpiece to rotate; the power shaft is driven by the driving shaft to drive the rotating belt to run and drive the outer drive wheel to rotate.
2. The automatic segment cutting machine according to claim 1, characterized in that: A guide frame, a guide seat and a rotating seat are also installed on the frame. There are two guide frames and they are located on both sides of the workpiece. Each guide frame is respectively installed with a guide seat and a rotating seat. The rotating seat is installed with a rotating wheel. The guide seats and rotating wheels on the two guide frames are respectively fitted with both sides of the workpiece to achieve positioning and support of the workpiece.
3. The automatic segment cutting machine according to claim 1, characterized in that: An adjustment frame is also installed on the frame. The induction seat is respectively assembled and fixed with one end of the induction optical axis and the induction electric cylinder axis. The other end of the induction optical axis passes through a retaining sleeve, and the retaining sleeve is installed on the adjustment frame; the induction electric cylinder axis is installed in the induction electric cylinder, and the induction electric cylinder is installed on the adjustment frame.
4. The automatic segment cutting machine according to claim 3, characterized in that: One end of the sensing optical axis passing through the retaining sleeve is assembled with the telescopic shaft of the adjusting detector, and the adjusting detector is installed on the frame; the adjusting detector detects the displacement of the sensing seat by detecting the extension and contraction of its telescopic shaft.
5. The automatic segment cutting machine according to any one of claims 1 to 4, characterized in that: A seat sleeve is installed on the induction seat, and an inductor and a first thrust bearing are installed in the seat sleeve. The first thrust bearing is installed on the input shaft of the inductor, and the end of the first thrust bearing can be pressed against the end of the workpiece; a second thrust bearing is installed on the pusher seat, and the seat ring of the second thrust bearing can be pressed against the other end of the workpiece.
6. The automatic segment cutting machine according to claim 1, characterized in that: The frame is also equipped with a push rack, a belt rack and a guide rail. The guide rail is engaged with the slide and slidably assembled. The slide is arranged on the push rack. The push rack is assembled and fixed with the push belt. The push belt passes around the first push shaft and the second push shaft and forms a belt transmission mechanism. The first push shaft and the second push shaft are respectively rotatably mounted on the push rack and the belt rack. The first push shaft or the second push shaft is directly or indirectly driven by a push motor, and the push motor is mounted on the push rack.
7. The automatic segment cutting machine according to claim 6, characterized in that: A worm wheel is installed on the first pushing shaft, the worm wheel is meshed with a worm for transmission, the worm is arranged on the pushing motor shaft, and the pushing motor shaft is installed in the pushing motor.
8. The automatic segment cutting machine according to any one of claims 1, 2, 3, 4, 6 and 7, characterized in that: A suspension beam frame is arranged on the upper frame, and the suspension beam frame is hinged to the cutting frame of the cutting machine through at least two rotating shafts. The cutting frame is also hinged to the connecting seat through a second connecting shaft. The connecting seat is installed on the cutting electric cylinder shaft. The cutting electric cylinder shaft is installed in the cutting electric cylinder. The cutting electric cylinder is hinged to the upper frame through the first connecting shaft. The rotating shaft is fixed on the cutting frame, and one of the rotating shafts is assembled with the input shaft of the encoder. The housing of the encoder is installed on the suspension beam frame. The encoder is used to detect the rotation angle of the cutting frame relative to the suspension beam frame.
9. The automatic segment cutting machine according to any one of claims 1, 2, 3, 4, 6 and 7, characterized in that: The outer drive wheel shaft is mounted on the outer drive wheel frame, and a rotating spline shaft is mounted on the outer drive wheel frame. The rotating spline shaft passes through the inner frame after being fitted with an outer drive spring and is assembled with the inner frame so as not to rotate relative to the inner frame. The outer drive spring applies an elastic force to the outer drive wheel frame to move away from the inner frame and toward the workpiece. The compensation shaft is installed on the compensation seat, the compensation seat is engaged with the compensation slide rail and slidably assembled, the compensation slide rail is installed and fixed on the inner frame, the compensation seat is assembled and fixed with one end of the elastic pull rope, the other end of the elastic pull rope is assembled and fixed with the inner frame after passing through the guide wheel, the elastic pull rope is elastic, and the guide wheel is installed on the inner frame through the guide wheel shaft; The power shaft is a part of the driving shaft or the driving shaft drives the power shaft after being decelerated by a reducer.
10. The automatic segment cutting machine according to any one of claims 1, 2, 3, 4, 6 and 7, characterized in that: The cutting machine also includes a guard, which is fixedly mounted on the cutting frame, an outer cover is fixed with an axis plate, a feed spline shaft passes through the axis plate and is non-rotatably mounted therewith, the bottom of the feed spline shaft is mounted with a feed wheel frame, a feed wheel is rotatably mounted on the feed wheel frame, a feed spring is sleeved on the portion of the feed spline shaft between the axis plate and the feed wheel frame, and the feed spring applies a thrust to the feed wheel frame away from the axis plate; The unloading wheel can be pressed against the cut-off side of the workpiece.