Movable on-site environment-friendly cutting device for wind power blade

Abstract

The utility model discloses a movable on-site environment-friendly cutting device for a wind power blade. The movable on-site environment-friendly cutting device comprises a dustproof mechanism and a cutting mechanism, the cutting mechanism comprises a saw blade, a sliding mechanism, a hydraulic motor and a control connecting mechanism; the saw blade is fixedly connected with a rotating shaft of the hydraulic motor through the saw blade clamping device, and the sliding mechanism is fixed to the hydraulic motor through the sliding structure clamping device. The dustproof mechanism comprises a dustproof shell, the bottom of the dustproof shell is of an open structure, a strip-shaped groove-shaped opening is formed in one face of the dustproof shell, the bottom of the strip-shaped groove-shaped opening is a sliding area, sliding rails are arranged on the two side walls of the top of the strip-shaped groove-shaped opening, and a damper fixing mechanism is arranged at the top end of the strip-shaped groove-shaped opening. A telescopic damper is arranged on the damper fixing mechanism; the saw blade and the saw blade clamping device are wrapped in the dustproof shell, a rotating shaft of the hydraulic motor penetrates through the sliding area, and the sliding mechanism is connected between the two sliding rails in a clamped mode and movably connected with the sliding rails.

Description

Technical Field

[0001] The utility model belongs to the technical field of solid waste resource treatment, and particularly relates to a mobile on-site environmental protection cutting device for wind turbine blades. Background Technique

[0002] With the rapid development of the wind power industry, the number of scrapped wind turbine blades has also increased. Wind turbine blades are huge in volume. In order to better realize the treatment and recycling of wind turbine blades, there is an urgent need for a wind turbine blade cutting device that can cut wind turbine blades safely, efficiently and environmentally.

[0003] Most of the existing wind turbine blade cutting devices are hand-held cutting machines. The operators of hand-held cutting devices are relatively close to the cutting point, with low safety. At the same time, most hand-held cutting machines use fixed semi-closed dust-proof covers. During the cutting process, the cutting blades are exposed to the outside world, and the cutting dust cannot be effectively collected, and the cutting dust drifts with the wind.

[0004] Patent US2020340207A1 fixes a saw blade through an excavator arm, and the excavator arm can be manipulated to cut the blade. It provides 6 water jet cutting systems for wetting the saw blade during cutting for dust-free cutting. Although the operator is far away from the cutting point in this patent, a fixed semi-closed dust-proof cover is used, and the diffusion of cutting dust cannot be prevented. Even with 6 water jet cutting systems, since the saw blade is exposed outside, the dust collection effect of the external water flow cutting system on dust is poor, and the uncollected dust and the dust-containing wastewater after dust collection will drift with the wind under the blowing of the strong wind in the wind farm and pollute the environment. Content of the Utility Model

[0005] The purpose of the utility model is to disclose a mobile on-site environmental protection cutting device for wind turbine blades, which solves the problems of low safety and environmental protection during the cutting of wind turbine blades in the existing technology. By adopting a sliding fully enclosed dust-proof cover design, while improving safety, it fundamentally cuts off the diffusion path of cutting dust, and improves the dust removal and collection efficiency of cutting dust by water mist, and reduces the amount of dust removal water.

[0006] The purpose of the utility model is realized through the following technical solutions:

[0007] A mobile on-site environmental protection cutting device for wind turbine blades, the mobile on-site environmental protection cutting device for wind turbine blades includes: a dust-proof mechanism and a cutting mechanism;

[0008] The cutting mechanism includes: a saw blade, a sliding mechanism, a hydraulic motor and a control connection mechanism;

[0009] The saw blade is connected and fixed to the rotating shaft of the hydraulic motor through a saw blade clamp, and the sliding mechanism is fixed to the hydraulic motor through a sliding structure clamp;

[0010] The dust-proof mechanism includes: a dust-proof housing. The bottom of the dust-proof housing is an open structure to facilitate the saw blade to extend for work. A strip-shaped slot-like opening is provided on one side housing of the dust-proof housing. The bottom of the strip-shaped slot-like opening is a sliding area. Sliding tracks are provided on both side walls at the top of the strip-shaped slot-like opening. A damper fixing mechanism is provided at the top end of the strip-shaped slot-like opening, and a telescopic damper is arranged on the damper fixing mechanism.

[0011] The saw blade and the saw blade clamp are wrapped in the dust-proof housing. The rotating shaft of the hydraulic motor passes through the sliding area. The sliding mechanism is clamped between the two sliding tracks and is movably connected to the sliding tracks. And the movable end of the telescopic damper is connected to the sliding mechanism.

[0012] According to a preferred embodiment, a flexible contact fiber assembly is arranged in the open area at the bottom of the dust-proof housing. The flexible contact fiber assembly is detachably connected to the dust-proof housing by a bayonet connection.

[0013] According to a preferred embodiment, flexible closing fibers are provided on both sides of the sliding area. The flexible closing fibers are detachably connected to the dust-proof housing by a bayonet connection.

[0014] According to a preferred embodiment, the sliding tracks are connected to the pulleys on the sliding mechanism. A concave groove is provided in the middle of the pulley and is slidably connected to the sliding tracks to realize the fixed connection and relative sliding between the dust-proof mechanism and the cutting mechanism.

[0015] According to a preferred embodiment, dust removal water sprayers are also provided on the front and back side housings of the dust-proof housing to realize the uniform spraying of the dust removal water around the contact area between the saw blade and the material to be cut.

[0016] According to a preferred embodiment, the cutting mechanism is connected to the hydraulic excavator through a control connection mechanism, and the hydraulic motor is powered by the hydraulic excavator.

[0017] According to a preferred embodiment, the hydraulic motor oil port of the hydraulic motor is connected to the hydraulic excavator oil port through a pipeline.

[0018] According to a preferred embodiment, the control connection mechanism is composed of a motor fixed connection mechanism, a rotary speed reducer and an excavator fixed connection mechanism; both ends of the motor fixed connection mechanism are respectively fixedly connected to the hydraulic motor and the rotating end of the rotary speed reducer and rotate following the rotating end of the rotary speed reducer, thereby realizing multi-directional cutting.

[0019] According to a preferred embodiment, the rotary speed reducer oil port of the rotary speed reducer is connected to the hydraulic excavator oil port through a pipeline, and the hydraulic excavator provides rotational power for the rotary speed reducer to realize the 360° rotation of the rotating end of the rotary speed reducer.

[0020] According to a preferred embodiment, both ends of the excavator fixed connection mechanism are respectively connected to the fixed end of the rotary reducer and the excavator connecting rod, and swing along with the telescopic movement of the excavator connecting rod, thereby realizing multi-angle cutting.

[0021] The main solution of the present invention and its various further alternative solutions can be freely combined to form multiple solutions, all of which are solutions that can be adopted and claimed by the present invention. Those skilled in the art can understand that there are various combinations according to the prior art and common general knowledge after understanding the solution of the present invention, all of which are the technical solutions to be protected by the present invention and will not be enumerated here.

[0022] Advantages of the present invention:

[0023] The mobile on-site environmental protection cutting device for wind turbine blades of the present invention adopts a sliding fully enclosed dust-proof cover design, which not only improves safety but also fundamentally cuts off the diffusion path of cutting dust, and improves the dust and water mist dust removal and collection efficiency of cutting dust. At least only 2 dust removal water sprayers are required to effectively collect the cutting dust, reducing the amount of dust removal water used. Description of the drawings

[0024] Figure 1 is the front view of the mobile on-site environmental protection cutting device for wind turbine blades of the present invention;

[0025] Figure 2 is the left view of the mobile on-site environmental protection cutting device for wind turbine blades of the present invention;

[0026] Figure 3 is the front view of the dust-proof mechanism in the mobile on-site environmental protection cutting device for wind turbine blades of the present invention;

[0027] Figure 4 is the rear view of the dust-proof mechanism in the mobile on-site environmental protection cutting device for wind turbine blades of the present invention;

[0028] Figure 5 is the left view of the dust-proof mechanism in the mobile on-site environmental protection cutting device for wind turbine blades of the present invention;

[0029] Figure 6 is the schematic diagram of the cutting mechanism in the mobile on-site environmental protection cutting device for wind turbine blades of the present invention;

[0030] Figure 7 is the schematic diagram of part of the structure in the cutting mechanism of the mobile on-site environmental protection cutting device for wind turbine blades of the present invention;

[0031] Figure 8 is the schematic diagram of the state of the mobile on-site environmental protection cutting device for wind turbine blades of the present invention when cutting the blade;

[0032] Figure 9It is a schematic diagram of the state when the mobile in-situ environmental protection cutting device for wind power blades of the present utility model cuts the blades;

[0033] Among them, 31 - dust prevention mechanism, 311 - dust removal water sprayer, 312 - telescopic damper, 313 - damper fixing mechanism, 314 - sliding track, 315 - sliding area, 316 - flexible contact fiber assembly, 317 - dust-proof shell, 32 - cutting mechanism, 321 - saw blade, 322 - saw blade clamp, 323 - sliding structure clamp, 324 - sliding mechanism, 325 - hydraulic motor, 326 - operating connection mechanism, 3251 - hydraulic motor oil port, 3261 - motor fixed connection mechanism, 3262 - rotary speed reducer, 3263 - rotary speed reducer motor oil port, 3264 - excavator fixed connection mechanism, 3241 - pulley, 3242 - sliding mechanism damper fixing mechanism. Specific embodiments

[0034] The following uses specific specific examples to illustrate the implementation manners of the present utility model. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. The present utility model can also be implemented or applied through other different specific implementation manners. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present utility model. It should be noted that, without conflict, the following embodiments and the features in the embodiments can be combined with each other.

[0035] It should be noted that: Similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0036] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present utility model is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.

[0037] In addition, the terms "horizontal", "vertical", "hanging", etc. do not mean that the components are required to be absolutely horizontal or hanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0038] In the description of the present utility model, it should also be noted that, unless otherwise clearly specified and defined, the terms "arranged", "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0039] In addition, it should be pointed out that in the present utility model, if the specifically involved structures, connection relationships, positional relationships, power source relationships, etc. are not specifically written out, the structures, connection relationships, positional relationships, power source relationships, etc. involved in the present utility model are all those that can be known by those skilled in the art on the basis of the prior art without creative labor.

[0040] Embodiment 1

[0041] Refer to Figures 1 to 9 As shown, this embodiment shows a mobile on-site environmental protection cutting device for wind turbine blades. The mobile on-site environmental protection cutting device for wind turbine blades is composed of a dust-proof mechanism 31 and a cutting mechanism 32.

[0042] Among them, the cutting mechanism 32 realizes the cutting function of the wind turbine blade, and the dust-proof mechanism 31 realizes the safety protection and dust anti-diffusion function during the cutting process of the cutting mechanism 32.

[0043] The cutting mechanism 32 is specifically composed of a saw blade 321, a saw blade clamp 322, a sliding mechanism 324, a sliding structure clamp 323, a hydraulic motor 325, and a control connection mechanism 326.

[0044] Among them, the saw blade 321 is fixedly connected to the rotating shaft of the hydraulic motor 325 through the saw blade clamp 322, and the sliding mechanism 324 is fixed to the hydraulic motor 325 through the sliding structure clamp 323.

[0045] The hydraulic motor oil port 3251 is connected to the hydraulic excavator oil port through a pipeline, and the hydraulic excavator provides power for the hydraulic motor 325.

[0046] The control connection mechanism 326 is composed of a motor fixed connection mechanism 3261, a rotary reducer 3262, and an excavator fixed connection mechanism 3264.

[0047] Among them, both ends of the motor fixed connection mechanism 3261 are fixedly connected to the rotating end of the hydraulic motor 325 and the rotary reducer 3262 respectively, and rotate with the rotation of the rotating end of the rotary reducer 3262, thereby realizing multi-directional cutting.

[0048] The rotary reducer motor oil port 3263 is connected to the hydraulic excavator oil port via an oil pipe, and the hydraulic excavator provides rotational power for the rotary reducer 3262 to achieve 360° rotation of the rotary reducer 3262 rotation end.

[0049] The two ends of the excavator fixed connection mechanism 3264 are respectively connected to the fixed end of the rotary reducer 3262 and the excavator connecting rod, and swing with the telescopic movement of the excavator connecting rod, thereby realizing multi-angle cutting.

[0050] Preferably, the dustproof mechanism 31 is composed of a dust removal water sprayer 311 , a telescopic damper 312 , a dustproof shell damper fixing mechanism 313 , a sliding track 314 , a sliding area 315 , a flexible contact fiber assembly 316 and a dustproof shell 317 .

[0051] The saw blade 321 and the saw blade clamp 322 are wrapped by a dustproof shell 317. A strip groove-shaped opening is provided on the shell of the dustproof shell 317. The bottom of the strip groove-shaped opening is a sliding area 315. Sliding rails 314 are provided on the two side walls of the top of the strip groove-shaped opening. A damper fixing mechanism 313 is provided at the top of the strip groove-shaped opening. A telescopic damper 312 is provided on the damper fixing mechanism 313.

[0052] In order to further improve the contact sealing between the bottom of the dustproof shell 317 and the blade, a flexible contact fiber component 316 is set at the bottom. The flexible contact fiber component 316 is connected to the bottom of the dustproof shell 317 through a conventional bayonet method. By replacing flexible contact fiber components 316 of different lengths (1-10cm), it can adapt to the arc differences of different models of blades.

[0053] To further improve the sealing of the sliding area 315, flexible closed fibers are provided on both sides of the sliding area. The flexible fibers are fixed on one side, which avoids the risk of dust leakage in the sliding area while ensuring the movement of the hydraulic motor shaft, and increases the damping effect when the cutting mechanism 32 slides up and down.

[0054] The flexible contact fiber assembly 316 at the junction of the sliding area 315 and the bottom of the dustproof shell 317 adopts a conventional rotatable bayonet connection method, which facilitates the assembly and disassembly between the dustproof mechanism 31 and the cutting mechanism 32.

[0055] A dust cover damper fixing mechanism 313 is provided on the front of the dust cover 317 for connecting the telescopic damper 312; circular rings are provided at both ends of the telescopic damper 312 for convenient connection with the dust cover damper fixing mechanism 313 and the sliding mechanism damper fixing mechanism 3242 respectively.

[0056] On the front of the dust-proof housing 317, there is a sliding track 314. The sliding track 314 is connected to the pulley 3241 of the sliding mechanism. There is a concave groove in the middle of the pulley 3241 for sliding connection with the sliding track 314, thus realizing the connection and relative sliding function between the dust-proof mechanism 31 and the cutting mechanism 32.

[0057] Dust removal water sprayers 311 are provided on the front and back of the dust-proof housing to realize the uniform spraying of dust removal water around the contact area between the saw blade 321 and the material to be cut.

[0058] During the cutting process, the fixed connection mechanism 3264 of the excavator drives the cutting mechanism 32 to move downward under the action of the downward pressure of the hydraulic excavator. During this process, an interaction force is generated between the dust-proof mechanism 31 and the surface of the object to be cut. The pulley 3241 moves on the sliding track 314, and thus a relative movement between the sliding mechanism 324 and the sliding track 314 is generated in the sliding area 315. The function of the telescopic damper 312 is mainly to ensure the smooth relative movement between the sliding mechanism 324 and the sliding track 314. Specifically, when the cutting mechanism 32 slides downward in the sliding area 315, it provides an upward traction force, and when the cutting mechanism 32 slides upward in the sliding area 315, it provides a resistance force, playing a buffering role and further realizing the smooth relative sliding between the dust-proof mechanism 31 and the cutting mechanism 32. The dust-proof mechanism 31 is always in contact with the surface of the object to be cut, achieving an overall sealing effect.

[0059] At the same time, the cutting dust generated during the cutting process is adsorbed by the sprayed dust removal water and thrown out under the action of centrifugal force. Since an overall sealing effect is achieved between the surface of the object to be cut and the dust-proof housing 317 during the cutting process, the dust-containing dust removal water thrown out is intercepted by the dust-proof housing 317 and drips into the dust removal water circulation device under the action of gravity.

[0060] The hydraulic excavator of the present utility model is used to cooperate with the hydraulic disk saw cutting device, provide power for the hydraulic disk saw, and realize the efficient movement of the hydraulic disk saw. At the same time, through the rotation of the swing motor of the hydraulic excavator and the rotation and telescoping of the boom, jib, and connecting rod (all of which are conventional structures and not shown in the figure), the hydraulic disk saw cutting device is deflected, and thus the hydraulic disk saw cutting device can move in multiple directions and at multiple angles. It is convenient to move and the operation is flexible and simple.

[0061] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A mobile on-site environmentally friendly cutting device for wind turbine blades, characterized in that: The mobile on-site environmentally friendly cutting device for wind turbine blades comprises: a dust prevention mechanism (31) and a cutting mechanism (32); The cutting mechanism (32) comprises: a saw blade (321), a sliding mechanism (324), a hydraulic motor (325) and an operating connection mechanism (326); The saw blade (321) is connected and fixed to the rotating shaft of the hydraulic motor (325) via a saw blade clamp (322), and the sliding mechanism (324) is fixed to the hydraulic motor (325) via a sliding structure clamp (323); The dustproof mechanism (31) comprises: a dustproof shell (317), the bottom of the dustproof shell (317) is an open structure, so that the saw blade (321) can be extended for operation; a strip groove-shaped opening is provided on one side of the shell of the dustproof shell (317); the bottom of the strip groove-shaped opening is a sliding area (315); sliding rails (314) are provided on both side walls of the top of the strip groove-shaped opening; a damper fixing mechanism (313) is provided on the top of the strip groove-shaped opening; and a telescopic damper (312) is provided on the damper fixing mechanism (313); The saw blade (321) and the saw blade clamp (322) are wrapped in a dustproof shell (317), the rotating shaft of the hydraulic motor (325) is arranged to pass through the sliding area (315), the sliding mechanism (324) is clamped between the two sliding rails (314) and is movably connected to the sliding rails (314); and the movable end of the telescopic damper (312) is connected to the sliding mechanism (324).

2. The mobile on-site environmentally friendly cutting device for wind turbine blades according to claim 1, characterized in that: A flexible contact fiber component (316) is arranged in the open area at the bottom of the dustproof shell (317), and the flexible contact fiber component (316) is connected to the dustproof shell (317) by a detachable bayonet connection.

3. The mobile on-site environmentally friendly cutting device for wind turbine blades according to claim 1, characterized in that: Flexible sealing fibers are provided on both sides of the sliding area (315), and the flexible sealing fibers are connected to the dustproof shell (317) by a detachable bayonet connection.

4. The mobile on-site environmentally friendly cutting device for wind turbine blades according to claim 1, characterized in that: The sliding track (314) is connected to a pulley (3241) on the sliding mechanism (324); a concave groove is provided in the middle of the pulley (3241) and is slidably connected to the sliding track (314), thereby achieving fixed connection and relative sliding between the dustproof mechanism (31) and the cutting mechanism (32).

5. The mobile on-site environmentally friendly cutting device for wind turbine blades according to claim 1, characterized in that: Dust removal water sprayers (311) are also provided on the front and back shells of the dustproof shell (317) to achieve uniform spraying of dust removal water around the saw blade (321) and the contact area of ​​the cut material.

6. The mobile on-site environmentally friendly cutting device for wind turbine blades according to claim 1, characterized in that: The cutting mechanism (32) is connected to a hydraulic excavator via a control connection mechanism (326), and the hydraulic motor (325) is powered by the hydraulic excavator.

7. The mobile on-site environmentally friendly cutting device for wind turbine blades according to claim 6, characterized in that: The hydraulic motor oil port (3251) of the hydraulic motor (325) is connected to the hydraulic excavator oil port via an oil pipe.

8. The mobile on-site environmentally friendly cutting device for wind turbine blades according to claim 1, characterized in that: The operating connection mechanism (326) is composed of a motor fixed connection mechanism (3261), a rotary reducer (3262) and an excavator fixed connection mechanism (3264); The two ends of the motor fixed connection mechanism (3261) are respectively fixedly connected to the rotating end of the hydraulic motor (325) and the rotary reducer (3262), and rotate along with the rotating end of the rotary reducer (3262), thereby achieving multi-directional cutting.

9. The mobile on-site environmental protection cutting device for wind turbine blades according to claim 8, characterized in that: The rotary reducer motor oil port (3263) of the rotary reducer (3262) is connected to the hydraulic excavator oil port via an oil pipe, and the hydraulic excavator provides rotational power for the rotary reducer (3262), thereby realizing 360° rotation of the rotating end of the rotary reducer (3262).

10. The mobile on-site environmentally friendly cutting device for wind turbine blades according to claim 8, characterized in that: The two ends of the excavator fixed connection mechanism (3264) are respectively connected to the fixed end of the rotary reducer (3262) and the excavator connecting rod, and swing with the telescopic movement of the excavator connecting rod, thereby achieving multi-angle cutting.

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