Beam frame welding device

By designing clamping components and adjustment components of the crossbeam frame welding device, the problem that traditional welding processes cannot adapt to crossbeam frames of different sizes and shapes is solved, and the stability and accuracy in the welding process are achieved, and the welding efficiency and production efficiency are improved.

CN222903056UActive Publication Date: 2025-05-27TIANJI (TIANJIN) INTELLIGENT TECH DEV CO LTD
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Patent Information

Application Number
CN202421873867.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-27
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The traditional crossbeam welding process cannot effectively adapt to crossbeams of different sizes and shapes, resulting in loosening and displacement easily during the welding process, affecting the welding quality and strength.

Method used

A crossbeam welding device is designed, including a base plate and welding equipment. A clamping assembly is provided on the top of the base plate. The clamping assembly drives the connecting rod to drive the support plate to move through the cylinder, and the gears and racks are engaged to realize the left and right movement of the fixed plate and the connecting parts. The telescopic rod, spring and thimble inside the clamping plate cooperate with each other to provide flexible and stable clamping force. At the same time, the adjustment component drives the threaded rod to rotate through the motor, driving the second slider and welding equipment to move, achieving accurate position adjustment.

Benefits of technology

The device can accurately adjust the position of the crossbeam frame, provide stable clamping force, adapt to different specifications of crossbeam frames, ensure stability and accuracy during welding, and improve welding efficiency and production efficiency.

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    Figure CN222903056U_ABST
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Abstract

The utility model relates to the technical field of welding devices, and discloses a beam frame welding device which comprises a bottom plate and welding equipment, a clamping assembly is arranged at the top of the bottom plate and comprises an air cylinder and a fixing plate, the air cylinder is fixedly connected with a connecting rod through a limiting plate, one end of the connecting rod is fixedly provided with a supporting plate, and the supporting plate is fixedly connected with the fixing plate. The supporting plate and the fixing plate are both connected with gears through fixing blocks, the connecting rod drives the supporting plate to move through an air cylinder, the fixing blocks and racks move left and right, and therefore the gears are meshed, the fixing plate and connected parts move left and right, and accurate position adjustment can be achieved; and meanwhile, telescopic rods, springs and ejector pins in the clamping plates are matched with one another, flexible and stable clamping force can be provided, the assembly can adapt to cross beam frames of different specifications, it is guaranteed that the cross beam frames can be kept stable during welding, stable clamping is achieved, and the welding precision is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding devices, and particularly relates to a crossbeam frame welding device. Background Technique

[0002] In modern manufacturing, the production and processing of crossbeam frames is an important task. As a key component in the structure, the quality and precision of the crossbeam frame have a crucial impact on the stability and reliability of the overall structure.

[0003] In the traditional crossbeam frame welding process, it is unable to effectively adapt to crossbeam frames of different sizes and shapes, and it is easy to have looseness and displacement during the welding process, thus affecting the welding quality and strength. Therefore, we propose a crossbeam frame welding device. Content of the Utility Model

[0004] The purpose of the utility model is to provide a crossbeam frame welding device to solve the problems of being unable to effectively adapt to crossbeam frames of different sizes and shapes and being prone to looseness and displacement during the welding process as mentioned in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A crossbeam frame welding device, including a bottom plate and a welding device. A clamping assembly is arranged on the top of the bottom plate. The clamping assembly includes a cylinder and a fixing plate. The cylinder is fixedly connected with a connecting rod through a limiting plate. One end of the connecting rod is fixedly installed with a supporting plate. Both the supporting plate and the fixing plate are connected with gears through fixing blocks. A supporting rod is movably connected to the inner wall of the gear. A connecting block is fixedly installed on the top of the supporting plate. One end of the connecting block is fixedly installed with a clamping plate. An expansion rod is fixedly installed inside the clamping plate. The expansion rod is connected with a thimble through a spring. A first slider is fixedly installed at the bottom of the supporting plate.

[0006] As a preferred scheme, a workbench is fixedly installed on the top of the bottom plate, and the workbench is fixedly connected to the top of the supporting rod.

[0007] As a preferred scheme, the end of the connecting rod away from the supporting plate is fixedly connected to the output end of the cylinder. The cylinder is fixedly connected to the left side of the limiting plate. The limiting plate is fixedly connected to the left side of the bottom plate. The end of the supporting plate away from the connecting rod is fixedly connected to the left side of the fixing block. A rack is fixedly installed on one side of the fixing block, and the gear and the rack are meshed and connected. The supporting rod is fixedly connected to the top of the bottom plate.

[0008] As a preferred solution, one end of the telescopic rod away from the clamping plate is fixedly connected to the ejector pin. The inner wall of the spring is sleeved on the circumferential surface of the telescopic rod. A groove is formed on one side of the clamping plate, and the ejector pin is movably connected to the inner wall of the groove. A chute is formed on the top of the bottom plate, and the first slider is slidably connected to the inner wall of the chute.

[0009] As a preferred solution, an adjusting assembly is provided on the front side of the bottom plate. The adjusting assembly includes a bracket. A support column is fixedly installed on one side of the bracket close to the workbench. A motor is fixedly installed inside the bracket. The motor is connected to a second slider through a threaded rod.

[0010] As a preferred solution, one end of the threaded rod penetrates through the support column and is fixedly connected to the output end of the motor. The second slider is threadedly connected to the circumferential surface of the threaded rod. A bearing seat adapted to it is fixedly installed at one end of the threaded rod away from the motor, and the bearing seat is fixedly connected to the inner wall of the support column. The second slider is fixedly connected to the welding equipment.

[0011] The technical effects and advantages of the present utility model are as follows:

[0012] 1. Through the provided clamping assembly, the connecting rod drives the support plate to move through the cylinder, so that the fixed block and the rack move left and right, thereby making the gear engage, and making the fixing plate and the connected components move left and right. Precise position adjustment can be achieved. At the same time, the telescopic rod, spring and ejector pin inside the clamping plate cooperate with each other, and can provide flexible and stable clamping force, which can adapt to crossbeam frames of different specifications. This assembly ensures that the crossbeam frame can be kept stable during welding, realizes stable clamping, and guarantees the precision of welding.

[0013] 2. Through the provided adjusting assembly, the motor drives the threaded rod to rotate, so that the second slider and the welding equipment move left and right, and the welding position can be accurately adjusted. It can not only improve the welding efficiency, but also meet complex welding requirements. This assembly can continuously weld crossbeam frames at different positions without manual adjustment of the welding equipment, saving time and effectively improving the production efficiency of the crossbeam frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a three-dimensional structural diagram of the present utility model;

[0015] Figure 2 is a structural diagram of the clamping assembly of the present utility model;

[0016] Figure 3 is a structural diagram of the gear of the present utility model;

[0017] Figure 4 is a structural diagram of the clamping plate of the present utility model;

[0018] Figure 5 Schematic diagram of the ejector pin structure of the present utility model;

[0019] Figure 6 Schematic diagram of the cylinder structure of the present utility model;

[0020] Figure 7 Schematic diagram of the adjustment component structure of the present utility model;

[0021] Figure 8 Schematic diagram of the welding equipment structure of the present utility model.

[0022] In the figure: 1, bottom plate; 2, clamping component; 201, first slider; 202, support plate; 203, fixed block; 204, connecting block; 205, gear; 206, support rod; 207, clamping plate; 208, ejector pin; 209, spring; 210, telescopic rod; 211, cylinder; 212, limiting plate; 213, connecting rod; 214, fixing plate; 3, adjustment component; 301, bracket; 302, support column; 303, motor; 304, threaded rod; 305, second slider; 4, welding equipment; 5, workbench. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Embodiment 1:

[0025] Please refer to the attached Figure 1 -attached Figure 6, A crossbeam welding device, including a bottom plate 1 and a welding device 4. A clamping assembly 2 is provided on the top of the bottom plate 1. The clamping assembly 2 includes a cylinder 211 and a fixing plate 214. The cylinder 211 is fixedly connected with a connecting rod 213 through a limiting plate 212. One end of the connecting rod 213 is fixedly installed with a support plate 202. Both the support plate 202 and the fixing plate 214 are connected with a gear 205 through a fixing block 203. The inner wall of the gear 205 is movably connected with a support rod 206. A connecting block 204 is fixedly installed on the top of the support plate 202. One end of the connecting block 204 is fixedly installed with a clamping plate 207. An expansion rod 210 is fixedly installed inside the clamping plate 207. The expansion rod 210 is connected with a thimble 208 through a spring 209. A first slider 201 is fixedly installed at the bottom of the support plate 202. A workbench 5 is fixedly installed on the top of the bottom plate 1, and the workbench 5 is fixedly connected to the top of the support rod 206. The end of the connecting rod 213 away from the support plate 202 is fixedly connected to the output end of the cylinder 211. The cylinder 211 is fixedly connected to the left side of the limiting plate 212. The limiting plate 212 is fixedly connected to the left side of the bottom plate 1. The end of the support plate 202 away from the connecting rod 213 is fixedly connected to the left side of the fixing block 203. A rack is fixedly installed on one side of the fixing block 203, and the gear 205 is meshed with the rack. The support rod 206 is fixedly connected to the top of the bottom plate 1. The end of the expansion rod 210 away from the clamping plate 207 is fixedly connected to the thimble 208. The inner wall of the spring 209 is sleeved on the circumferential surface of the expansion rod 210. A groove is opened on one side of the clamping plate 207, and the thimble 208 is movably connected to the inner wall of the groove. A chute is opened on the top of the bottom plate 1, and the first slider 201 is slidably connected to the inner wall of the chute.

[0026] Limit blocks are movably connected to the outsides of both groups of fixing blocks 203, which can limit the excessive movement and shaking of the fixing blocks 203, enhance the stability of the entire clamping assembly 2, and also provide precise positioning for the movement of the fixing blocks 203, avoiding welding deviation caused by inaccurate clamping positions. By starting the cylinder 211, the support plate 202 can drive the fixing block 203 and the rack to move left and right, making the gear 205 mesh with the two racks, and making the fixing plate 214 and the connected components move, which can achieve the effect of left and right clamping. Multiple groups of springs 209, expansion rods 210 and thimbles 208 are provided inside the clamping plate 207, which can apply pressure to the crossbeam from multiple aspects, making it more stable during the clamping process. The thimble 208 can flexibly adapt to different and special crossbeams.

[0027] Specifically, the connecting rod 213 is driven by the cylinder 211, and then the support plate 202 is driven to move. During this process, the fixed block 203 and the rack move left and right synchronously, thereby promoting the meshing transmission of the gear 205, causing the fixing plate 214 and the components connected thereto to move left and right accordingly, thus achieving precise position adjustment. At the same time, the telescopic rod 210, the spring 209 and the ejector pin 208 inside the clamping plate 207 cooperate with each other to provide a flexible and stable clamping force, which can well adapt to crossbeam frames of various different specifications. This component effectively ensures that the crossbeam frame is in a stable state during welding, achieves a firm clamping effect, and effectively guarantees the accuracy of welding.

[0028] Embodiment 2:

[0029] Please refer to the attached Figure 1 and the attached Figure 7 -the attached Figure 8 On the basis of Embodiment 1, it is further obtained that an adjusting assembly 3 is provided on the front side of the bottom plate 1. The adjusting assembly 3 includes a bracket 301. A support column 302 is fixedly installed on one side of the bracket 301 close to the workbench 5. A motor 303 is fixedly installed inside the bracket 301. The motor 303 is connected to a second slider 305 through a threaded rod 304. One end of the threaded rod 304 passes through the support column 302 and is fixedly connected to the output end of the motor 303. The second slider 305 is threadedly connected to the circumferential surface of the threaded rod 304. A bearing seat adapted thereto is fixedly installed at one end of the threaded rod 304 away from the motor 303, and the bearing seat is fixedly connected to the inner wall of the support column 302. The second slider 305 is fixedly connected to the welding device 4.

[0030] The bracket 301 is fixedly connected to the front side of the bottom plate 1, providing a stable support for the entire adjusting assembly 3, reducing welding errors caused by vibration. An installation groove is provided at the intersection of the bracket 301 and the support column 302, and the motor 303 is fixedly connected to the inner wall of the installation groove, reducing damage to the motor 303 from the outside and reducing the deviation when connected to the threaded rod 304.

[0031] Specifically, the motor 303 drives the threaded rod 304 to rotate, and then drives the second slider 305 and the welding device 4 to move left and right, enabling extremely precise adjustment of the specific welding position. This design not only improves the welding efficiency but also can meet various complex welding requirements. This component has the ability to continuously weld crossbeam frames at different positions, eliminating the need for manual adjustment of the welding device 4, greatly saving time and effectively improving the production efficiency of the crossbeam frame.

[0032] Working principle of the present utility model: The present utility model is a welding device for a crossbeam frame. First, place the crossbeam frame on the workbench 5. In the clamping assembly 2, start the cylinder 211 to drive the connecting rod 213 to drive the support plate 202 and the connected components to move. By moving the first slider 201 in the chute, the fixed block 203 and the rack are moved, thereby driving the gear 205 to rotate and engage with the rack, causing the fixing plate 214 to move towards the workbench 5. The telescopic rod 210, the spring 209 and the ejector pin 208 inside the clamping plate 207 come into contact with the crossbeam frame, realizing the clamping of the crossbeam frame. In the adjustment assembly 3, drive the threaded rod 304 to rotate through the motor 303, so that the second slider 305 moves along the threaded rod 304. Since the second slider 305 is fixedly connected to the welding device 4, the welding device 4 is moved to a suitable welding position to weld the crossbeam frame.

[0033] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A beam frame welding device, comprising a base plate (1) and a welding device (4), characterized in that: A clamping assembly (2) is provided on the top of the base plate (1), and the clamping assembly (2) comprises a cylinder (211) and a fixing plate (214), the cylinder (211) is fixedly connected to a connecting rod (213) via a limiting plate (212), a supporting plate (202) is fixedly mounted on one end of the connecting rod (213), the supporting plate (202) and the fixing plate (214) are both connected to a gear (205) via a fixing block (203), and the gear (205) ) is movably connected to the inner wall of the support plate (202), a connecting block (204) is fixedly installed on the top of the support plate (202), a clamping plate (207) is fixedly installed on one end of the connecting block (204), a telescopic rod (210) is fixedly installed inside the clamping plate (207), the telescopic rod (210) is connected to a ejector pin (208) via a spring (209), and a first sliding block (201) is fixedly installed on the bottom of the support plate (202).

2. A beam frame welding device according to claim 1, characterized in that: A workbench (5) is fixedly mounted on the top of the base plate (1), and the workbench (5) is fixedly connected to the top of the support rod (206).

3. A beam frame welding device according to claim 2, characterized in that: One end of the connecting rod (213) away from the support plate (202) is fixedly connected to the output end of the cylinder (211), the cylinder (211) is fixedly connected to the left side of the limit plate (212), the limit plate (212) is fixedly connected to the left side of the bottom plate (1), one end of the support plate (202) away from the connecting rod (213) is fixedly connected to the left side of the fixed block (203), a rack is fixedly installed on one side of the fixed block (203), and the gear (205) is meshingly connected to the rack, and the support rod (206) is fixedly connected to the top of the bottom plate (1).

4. A beam frame welding device according to claim 3, characterized in that: One end of the telescopic rod (210) away from the clamping plate (207) is fixedly connected to the ejector pin (208), the inner wall of the spring (209) is sleeved on the circumferential surface of the telescopic rod (210), a groove is provided on one side of the clamping plate (207), and the ejector pin (208) is movably connected to the inner wall of the groove, a sliding groove is provided on the top of the bottom plate (1), and the first sliding block (201) is slidably connected to the inner wall of the sliding groove.

5. A beam frame welding device according to claim 4, characterized in that: An adjustment component (3) is provided on the front side of the base plate (1), and the adjustment component (3) comprises a bracket (301), a support column (302) is fixedly installed on a side of the bracket (301) close to the workbench (5), a motor (303) is fixedly installed inside the bracket (301), and the motor (303) is connected to a second sliding block (305) via a threaded rod (304).

6. A beam frame welding device according to claim 5, characterized in that: The threaded rod (304) passes through one end of the support column (302) and is fixedly connected to the output end of the motor (303); the second slider (305) is threadedly connected to the circumferential surface of the threaded rod (304); a bearing seat matching the threaded rod (304) is fixedly installed at one end of the threaded rod (304) away from the motor (303), and the bearing seat is fixedly connected to the inner wall of the support column (302); the second slider (305) is fixedly connected to the welding equipment (4).